smarter engineering, safer projects

Can and Bottle Filling Solutions

Overview Food and Drink

Malone Engineering is an established project delivery company providing engineering, project

management and safety management services to process industries. This encompasses overall project

coordination, health & safety management, engineering design, procurement, cost control, construction

management, commissioning, validation and handover.

In partnership with JJA Pack we have the capability to deliver turnkey project solutions for filling and bottling

projects to manufactures of dairy products, deserts, ice-cream, bottled water, and carbonated drinks.

Our management systems are externally

certified to IS0 9001:2008 and our

health & safety systems are certified to

OHSAS 18001:2007

Eddie Patterson is

Engineering Director and runs

the engineering function. He is

a Chartered Engineer and

holds a Certificate of

Competency from the South

African Government.

Overview

We have delivered projects in the food & drink sector

which include brewing, frozen foods, fresh foods, primary

& secondary meat processing, soft drinks and spirits.

Our areas of expertise include:

Hygienic process plant & pipework design

Food preparation, processing & filling lines

CIP design

Process automation & PLC control

Food Hall design, high care/low care

Line efficiency improvements

End of line packaging and & palletising

Materials handling & warehouse design

Case Study

Malone Engineering was retained for a turnkey installation of an approved project which included stainless steel

batch mixing and weighing vessels, operator platforms, interconnecting high purity PVDF and polished 316

stainless steel pipe work with automated and manual zero dead leg valves.

The automation, vessel level and volumetric measurement control was integrated into the production SCADA

control system with an InTouch graphical operator interface to accurately and safely transfer the correct solutions

from bulk storage tanks to the production laboratories.

All mechanical and electrical equipment was ATEX compliant for installation in a hazardous area, the project was

also fully documented and validated at all stages of design, installation and operation to IMB and FDA

Food and Drink

Anthony Middleton is

Operations Manager.

Anthony’s background is in

large capital projects for

companies such as PepsiCo,

Mars, Nestlé and Heinz.

Anthony holds a BEng (Hons)

in Mechanical Engineering and

a MSc (Hons) In Engineering

and Management.

JJA Pack Company Information Safety Management

Our Safety team has experience in working in a wide range of

industries, process environments and is involved in all stages of project

design and planning. The approach during design is to eliminate risk where

possible while considering installation, operations and maintenance

requirements. Other areas of expertise include

ATEX

Provision & Use of Workplace Regulations (PUWER)

CE Marking

Engineering Safety Assessments

Occupational Exposure

Engineering Safety Solutions

Technical Risk Assessments

Machinery Safety

HAZOP

Risk Registers

Design Risk Assessments

Project Support

Malone Engineering Safety Management has designed

a system to competently and cost effectively manage

project safety at each stage.

Our project services include:

Advising the customer on its responsibilities

Coordination of design phase and construction

phase

Preparation of the construction phase planning

Assisting the client with selection and

qualification and design construction team

Coordination of design safety

Monitoring performance during construction

phase

Project handover

David Gannon, Health & Safety

Director, is an experienced safety

practitioner and holds a Diploma in

Safety Health & Welfare at work from

UCD and manages Malone

Engineering’s health & safety

department.

JJA Pack Company Information

JJA PACK is a UK based company with a worldwide

reputation for service and support of cup filling

machinery for the food and beverage industry. The

company was founded by Jamie Ashpole who rapidly

developed a strong reputation for innovative

solutions, engineering excellence and customer

service.

The company philosophy and the success of our

customer services are based simply on the promise to

do what we say, when we say.

JJA PACK is highly experienced in filling machinery

manufactured by companies such as Duckworth, Colunio,

Trustpak, BWI Fords and Volumet, to name just a few. The

company product range is further enhanced with a choice

of specialist packaging equipment, designed and

manufactured by our partner companies and fully

supported from the UK and Ireland.

JJA PACK LTD has an active product development

programme designed to ensure that the company remains

at the forefront of equipment and process developments

and is proud of its reputation as a customer-focused

business, with the highest levels of customer service.

JJA PACK is renowned filling machinery specialists

with over 10 years experience. The company was

originally formed to satisfy the growing demands of

several leading dairies, to provide quality machinery

and support services from an independent British

company as a true alternative to existing international

corporations. From these humble beginnings, the

company has achieved worldwide respect and

continues to develop and supply a comprehensive

range of new and quality refurbished cup filling

machinery to suit a wide variety of applications.

Filling Machines Packaging Machines

Application

This 3-in-1 hot filling solution is used for filling tea, juice and functional drinks. The material of the bottles can be

PET, glass and so on. The function of fluent and fast filling action, high filling precision, reliable capping and low

material loss makes it effectively prevent secondary pollution of the neck with high automation in the whole process.

It can achieve the replacement of different bottles only by changing equivalent parts. This system can also form a

complete set of production line, providing possibilities for full set of hot filling.

Application

This series equipment is used to

produce all kinds of carbonated drinks

contained in PET bottles. Washing,

filling, capping can be carried out by

this machine. The machine has the

following characteristics: scientific and

reasonable design, beautiful

appearance, complete function,

convenient maintenance and high

automation.

Filling Machines Packaging Machines

Linea Packaging Machines Range

For performed packages (PET, PP, PS, CPET, aluminium)

7,000 to 30,000 cups per hour

Adaptable

Thanks to modular design, Linea Brushless machines adapt

to your product.

Multi-Products

Linea can be equipped with several dosing units for filling the

simplest or most complex products.

Filling CIP Heatsealing

Cups dispense

Cups detection

Filing

Pre-cut aluminium foil dispense

Foil detection

Conduction or induction heatsealing

Ejection on conveyor

© Malone Engineering Group Ltd

Malone Engineering

Manchester Business Park

3000 Aviator Way

Manchester M22 5TG

T + 44 161 6605340

E info@malone-eng.com

W www.malone-eng.co.uk