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    ~':, [fAA

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    UND NIEDERSPANNUNGS-SCHALTGERATEUND-SCHALTANLAGEN

    .( CAlOR-EMAGE-AG ' Post'ach 1220 ' D'4Q30 Rati ge 1

    I ' Table of Contents t Group a

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    4.8.5

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    econd ry Thermal

    Relays type ST

    for a c or d c

    4 8 1

    For overlo

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    -

    BROWN, BOVERI .CO., LTD., BADFN, SWITZERLAND

    ontents

    Notes

    A. Purpose

    B. Properties

    C. Design and principle

    Thermal part . .

    Tripping characteristics. ,

    Instantaneous limit-current trip

    Front plate

    Signals.. . , . . .

    Contacts . . . , .

    Casing and terminals

    D, Settings on the relay

    Time constant (choice, setting, measurement)

    Set current . . . . , . . . , .

    Temperature rise for pick-up, ,

    Instantaneous limit-current trip

    Page

    4

    4

    5

    8

    13

    14

    14

    14

    14

    14

    15

    15

    16

    E Specia designs

    Description of relays type'sSTa, STb, STc, STd, STe, STf, STh, STi, STm,

    STn, STp, STr, STg, STk, STs. , 16

    Table showing contact connections 17

    F. Tableoftypedesignations.. . ,. . . . 19

    G. Application

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    BROWN, BOVERI & CO., LTD., BADEN, SWITZERLAND

    Notes

    Purpose

    The secondary thermal relay type ST is used for

    overload protection of electrical equipment of all

    kinds, such as machines, transformers, cable, etc.

    Evenwhen the load is variable, its temperature rise

    closely follows that of the object or part of the in-

    stal atlon being protected. When the set tempera-

    ture rise is exceeded, the relay actuates its contact

    and thus closes a warning or tripping circuit. Until

    this limit Is reached, It permits any load and thus

    allows full advantage to be taken of the thermal

    capacity of the protected object.

    ~vercurrent r l ys are not suited to this task as

    they do not take into account the thermal properties

    of the protected object.

    The secondary thermal relay type ST is also

    equipped with an overcurrent relay independent of

    the thermal part, which picks up immediately a set

    current is exceeded. This Is known as the IImit-

    current trip and may be used for instantaneous

    short-circuit protection or, in conjunction with a

    separate time-lag relay, for overcurrent-time pro-

    tection (see examples of connections on page 28).

    The a. c. design of the relay is intended for con-

    nection to currtlnt transformers having a secondary

    current of 5 A, while the d. c. version is connected

    to a shunt, or parallel to the winding of a machine

    with the voltage drop at full l.oad of at least 1.75V.

    Definition of temperature rise

    The temper:Jture rise which concerns the rdlay is

    the difference between the temperature of the pro-

    tected object when loaded and the ambient tem-

    perature.

    ()

    57 IS V

    Fig. 1

    Secondary thermal

    rel y

    type ST

    in cI '.ing . for flush mounting

    with reu connection

    a - Signal reset button

    B Properties of the

    econd ry

    Thermal Relay type ST

    The relay offers the following features:

    It is a good thermal overload protection and ren-

    ders superfluous such foreign elements as thermo-

    couples, detectors, auxiliary leads, etc., in the pro-

    tected object.

    It indicates the momentary temperature rise and

    is thus a means of checkin~ the temperature of the

    protected object at any time without any special in-

    struments.

    It indicates the maximum temperature rise by

    means of a pointer which can be reset after reading.

    Simultaneously it affords short-circuit protection

    by means of an overload element which can be set

    over a wide range; this is known as th) limit-

    current trip.

    It can be adapted to the protected object over a

    wide range since the thermal time r;onstants are

    variable between 20 and 110 min.

    It has a very low consumption.

    It has a visiole signal both for the thermal and

    overload trip.

    The type designation is ST. Changes in the

    internal connection and certain special designs are

    denoted

    y

    additional small letters (see page 16,

    Special designs).

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    Ii

    ,..

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    '''

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    1-'

    Fig.4

    Defining the time constants

    .conducted by it to the cool:ng medium (air and/or

    water). The time constant of this second transfer

    of heat is of the order of 1-2 hours. Thus the curve

    showing the temperature rise of the transformer

    copper can be treated as the sum of two exponen-

    tial curves with different steady-state temperature

    rises, one having a small time constant, the other a

    . large one. Ifthe current, and thereby the losses in

    the transformer are abruptly increased, the copper

    rapidly assumes its steady-state temperature re-

    lative to the oil; the rise in temperature of the oil,

    however, is much slower. If a definite upper limit

    is stipulated for the temperature rise inth( copper,

    the permissible duration of this load is primarily

    min

    120

    100

    80

    60

    40

    20

    o

    ~o 40 60

    80 100 '/,

    Fig.5

    Tripping time of the secondary thermal relay type ST. compared

    with th.. permissible duration f an overload of a 2OQ-kVA

    transformer

    Legend:

    1 R lay

    2 Transformer

    I

    I

    I

    I

    \

    \

    I

    \.

    ... 1

    I

    2

    .

    I

    -

    h-.

    5 3 47 1

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    .'.:

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    BROWN, BOVERI & CO., LTD., BADEN, SWITZERLAND

    governed y th smaller time constant of the heat

    transfer between copper and oil, but for a small

    overload it is governed bythe larger time constant

    of the transfer from oil to coc-Iant.The conditions

    are similar for cables and rotating machines.,

    The suitability of the secondary thermal relay

    type ST for supervising objects whose temperature

    rise follows the r'lles outlined above Is based on

    the fact that the temperature rise of its measuring

    elem~nt is largely governed by a series connection

    of two heat transfers, the first having only a mode-

    rate temperature difference and small time con-

    stant between the heater element complete with

    measuring element and heat carrier, the second

    having a larger temperature difference and large,

    variable time constant tor the transfer between the

    heat carrier and the atmosphere. Hence the curves

    for the temperature rise of the thermal relay type ST

    exhibit a small initial time co ,\stant (init ial tangent)

    and a high sustained time constant (until 63% of

    the steady-state temperature rise is attain9d); the

    latter is known as

    T the time constantof the relay.

    The temperature rise of the relay with respect to

    time is depicted in the curves Fig. 6 to 11. S ince, in

    accordance with the foregoing remarks, these are

    the sum oftwo curves, they only apply to the r.urrent

    at which they were plotted and cannot necessarily

    be converted to heavy current loads.

    -7-

    , ~ ~-. ~~._. p ~..- ~ ..

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    If

    BROWN, BOVERI CO., LTD., B. .DEN, SWITZERLAND

    T' 20 min

    T= 30 min

    Curves of temperature

    of secondary thermal relays type ST

    6t

    \I/u~t

    200i 120

    180

    uiO

    '40

    120

    u)O

    80

    60

    40

    20

    0-

    ,

    ,/

    40

    1ft

    , '

    I

    ,

    20

    ,

    o 20 30 4010

    50s

    -

    ')'./

    ~

    '--

    --1-- '--

    ---

    ---

    I

    ~

    -20 mill H~, 5a)

    -..

    100 min (1-8)

    5XT

    -

    -

    - ,-

    ~

    5

    10

    20

    I

    60

    3

    80

    4

    40

    2

    197)Z 1

    Fig. 6. Time CCinstdnt T-

    20 mln

    6t' .161'

    2001 120r-r- --

    180

    00

    100

    80

    60

    40

    20

    3

    4

    (4a. Sa)

    min (1-8)

    5x':'

    '~) I

    2

    . Fig. 7. Time constantT

    - 30min

    -8-

    'm.-rr

    - - -

    ...---...-

    ----- - - --

    8

    - - - ....

    1

    180

    160

    140

    120

    100

    80

    60

    40

    20

    0-' 0

    --

    160

    100 J //

    40

    -:/- 80 - -tYi.'

    120

    1/

    I 5a }

    I

    V

    - 100 60 1

    3 ,

    --

    --

    '

    '

    4,,'

    --

    '

    .

    I '(

    -/

    80

    ,/

    '

    I

    j,

    /-

    4a J:::

    --

    60

    40

    //

    ,'h

    --

    ,, /

    - -)I-- --

    40

    ,

    20

    \'

    'I

    I

    //

    -/

    --1

    20

    /

    /

    I

    -

    0- 0

    \

    1J3;

    /.

    20

    30 40

    50s

    10

    I,

    --

    /'

    /6__

    ttW

    - -... :z--

    --

    f-. _

    I

    J

    - -

    \ ,

    ---

    ---

    --

    --

    -

    - -

    ;

    /If,

    ;(/

    3

    --

    -----

    r

    -

    '

    ---

    ,

    VI

    -

    -

    --

    t

    ,/

    I

    I

    :2

    g

    ...

    %

    7

    . 1:

    - -

    -

    t

    ;:--

    '-.

    -.

    --

    -

    --

    ,..

    - -

    -

    -

    -

    --

    i

    -,

    o-..

    --

    I

    --

    -

    --

    --

    -

    -

    -

    ---

    -

    -

    -.

    8

    I

    --

    . --

    ----

    5

    10

    --

    .-

    2S

    min

    5

    O.

    30

    60

    90

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    .

    BROWN, BaVER I &.CO., LTD., BADEN, SWITZERLAND

    1

    I

    rise and decrease

    Steady-state r s for set current = 60C

    ut OfoT6tOC

    2001 120

    180

    200

    '''

    + -r-

    I

    I 160 100-

    ~

    0 I - - --- 140

    /, j

    -- r'

    80

    ~ I

    4 .' _/~~~-- ----

    120

    W

    if/1;, 3

    >:

    ~

    -

    t/:

    .-'

    100 60

    I

    ~'

    h-.'

    5

    -,. --

    80

    ' ,

    )() IT. 'a - ,, ., I

    ~

    '''1/ ~'- ,- - 40 ' ,

    ~

    /, v,. -- ,. ~,/ 60 ~'t 1

    // /jX

    1/'

    I / ':7,/ , V/ 4a 40 20 ,

    ,

    , ,

    ,

    .',

    I

    20

    1

    ~O ' I - .I 1/'/ ,.

    'fA

    , I ~ .V,' 0 0

    f--

    'f.,',

    .' / -~ ~:_ __ /6

    0 10 20 :;0 40 50s

    , ,\

    :m

    ~

    //

    - -,- - -- ---

    I ,I / ~

    / -- --- -- ---

    )() ,

    ..

    ---- --- -

    ,

    I

    ~

    .~

    --- ::: :-- --- --- --- -- -~ ---

    I I I,

    ~

    ,~~

    ---

    ') , ,>':': :\,---- --- -- --- -- -- -- --- --- -- ---

    l/

    i

    /

    ':%~ ::;~::;'-; -- -- ---

    ~o ,I V. / ''' - ~ ~,-

    ,I

    ~

    ~'

    ,

    ~

    '.-

    I ,, r J , JIll ........

    I 1

    ., .. ....

    ri

    rJ

    ' b.? ..~ .. ~~~ /7

    . / , ~

    ~

    ...

    /

    ,~ 1/' ::-:::;:- -

    .I~ ' ~ .~~

    --

    ~O

    11/ ~

    - :::.

    --- -- ---

    .',~ :::::s-- --- --- --- --- --

    -~ ' ,-- -- - --:- --- -- --- -- --- -- --- --

    '/ ' -,.~ ~- ' 8

    ___~J'- 10

    -

    -..s; ~ ,

    0 30 -

    /1

    --- -_

    50 min

    180

    160

    140

    120

    100

    o

    o

    80

    2

    160

    4

    40

    I

    120

    3

    Fig, 8. Time c;onstant T

    -

    40 mln

    Legend:

    1 Curve of temperature rise for

    0,5

    x 'E

    2 Curve of temperature rise for 1 x IE

    3 Curve of temperature rise for 1,5 x 'E

    4 Curve of temperalure rise for 2 x IE

    4a Curve of temperature rise for 2 x IE

    Sa Curve of temperature 'rise for 3 xJE

    6 Cooling c;urve when fed with 1 x IE

    7 Cooling c;urve when fed with

    0,5

    ~

    'E

    8 Cooling c;urve when relay dead

    9 Curve of temperature rise for 6 x

    IE

    The c;oollng c;urves are plotted with an Initial temperature rise

    of 100 C (relay with degree sc;ale)

    The foUm,lng are plotted:

    Ordinates: Temperature rise dt for relays with % sc;ale

    Temperalure rise

    d

    1 C for relays with. C sc;ale

    Abc;slssae: Time In mln for c;urves 4a and Sa

    Time In mln for the other c;urves

    Time as multiple of the time c;onstant T

    Mean value

    Sc;atter

    r=40rnin

    (4a, ~'ia)

    ~

    200 min (1-8)

    5xT

    41I

    -9-

    ~ rI :'

    ':' ~-. .~~ ,

    20

    I

    0

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    --

    200

    180

    160. 100

    140

    BROWN, BOVERI & CO., LTD., BADEN, SWITZERLAND

    T =

    6IJmin

    Curves of temperature

    of secondary thermal relays type

    ST

    o

    160- 1 9 // ..

    ~ 140- 80 '') / ...~/

    ,I' -- - - 12 .// ...'

    ,Ii' /1 I --t::- _ __ J / /,

    4..u1 r'h5 3 ,c ~ - -- 100 60 /

    1/7/

    /1// a ,,--; ~ ' -- 80 ///1

    I

    -

    ~ 'f

    ~ 'I, // // / ~ /': 60 1: '/

    I~, I

    /

    1/1 ///

    ___ 4' 1, ~ ,20 h /

    ~,~ /J /

    I/~ ~ ' : ;;:::- -

    Iii ..:; .. & --- __ -- L

    .. ~- --.

    I. .~

    '

    1

    i ~tO::,_ ___ ___ _ - -- .-

    '-. i

    - - - - ---

    __: 10 20 -- ~~;

    -- ~ 8

    \ 51

    80

    60

    ~

    2

    60

    1

    110

    2

    180

    3

    240

    4

    o

    o

    FiO. 9. Time constant

    T

    -

    60 min

    -10-

    (4a, 5~)

    ~

    300 min (HI)

    5x..

    MI

    ----