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8/9/2019 CALOR EMAG bag.1.pdf
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UND NIEDERSPANNUNGS-SCHALTGERATEUND-SCHALTANLAGEN
.( CAlOR-EMAGE-AG ' Post'ach 1220 ' D'4Q30 Rati ge 1
I ' Table of Contents t Group a
.
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4.8.5
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8/9/2019 CALOR EMAG bag.1.pdf
2/10
econd ry Thermal
Relays type ST
for a c or d c
4 8 1
For overlo
8/9/2019 CALOR EMAG bag.1.pdf
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-
BROWN, BOVERI .CO., LTD., BADFN, SWITZERLAND
ontents
Notes
A. Purpose
B. Properties
C. Design and principle
Thermal part . .
Tripping characteristics. ,
Instantaneous limit-current trip
Front plate
Signals.. . , . . .
Contacts . . . , .
Casing and terminals
D, Settings on the relay
Time constant (choice, setting, measurement)
Set current . . . . , . . . , .
Temperature rise for pick-up, ,
Instantaneous limit-current trip
Page
4
4
5
8
13
14
14
14
14
14
15
15
16
E Specia designs
Description of relays type'sSTa, STb, STc, STd, STe, STf, STh, STi, STm,
STn, STp, STr, STg, STk, STs. , 16
Table showing contact connections 17
F. Tableoftypedesignations.. . ,. . . . 19
G. Application
8/9/2019 CALOR EMAG bag.1.pdf
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BROWN, BOVERI & CO., LTD., BADEN, SWITZERLAND
Notes
Purpose
The secondary thermal relay type ST is used for
overload protection of electrical equipment of all
kinds, such as machines, transformers, cable, etc.
Evenwhen the load is variable, its temperature rise
closely follows that of the object or part of the in-
stal atlon being protected. When the set tempera-
ture rise is exceeded, the relay actuates its contact
and thus closes a warning or tripping circuit. Until
this limit Is reached, It permits any load and thus
allows full advantage to be taken of the thermal
capacity of the protected object.
~vercurrent r l ys are not suited to this task as
they do not take into account the thermal properties
of the protected object.
The secondary thermal relay type ST is also
equipped with an overcurrent relay independent of
the thermal part, which picks up immediately a set
current is exceeded. This Is known as the IImit-
current trip and may be used for instantaneous
short-circuit protection or, in conjunction with a
separate time-lag relay, for overcurrent-time pro-
tection (see examples of connections on page 28).
The a. c. design of the relay is intended for con-
nection to currtlnt transformers having a secondary
current of 5 A, while the d. c. version is connected
to a shunt, or parallel to the winding of a machine
with the voltage drop at full l.oad of at least 1.75V.
Definition of temperature rise
The temper:Jture rise which concerns the rdlay is
the difference between the temperature of the pro-
tected object when loaded and the ambient tem-
perature.
()
57 IS V
Fig. 1
Secondary thermal
rel y
type ST
in cI '.ing . for flush mounting
with reu connection
a - Signal reset button
B Properties of the
econd ry
Thermal Relay type ST
The relay offers the following features:
It is a good thermal overload protection and ren-
ders superfluous such foreign elements as thermo-
couples, detectors, auxiliary leads, etc., in the pro-
tected object.
It indicates the momentary temperature rise and
is thus a means of checkin~ the temperature of the
protected object at any time without any special in-
struments.
It indicates the maximum temperature rise by
means of a pointer which can be reset after reading.
Simultaneously it affords short-circuit protection
by means of an overload element which can be set
over a wide range; this is known as th) limit-
current trip.
It can be adapted to the protected object over a
wide range since the thermal time r;onstants are
variable between 20 and 110 min.
It has a very low consumption.
It has a visiole signal both for the thermal and
overload trip.
The type designation is ST. Changes in the
internal connection and certain special designs are
denoted
y
additional small letters (see page 16,
Special designs).
8/9/2019 CALOR EMAG bag.1.pdf
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Ii
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Fig.4
Defining the time constants
.conducted by it to the cool:ng medium (air and/or
water). The time constant of this second transfer
of heat is of the order of 1-2 hours. Thus the curve
showing the temperature rise of the transformer
copper can be treated as the sum of two exponen-
tial curves with different steady-state temperature
rises, one having a small time constant, the other a
. large one. Ifthe current, and thereby the losses in
the transformer are abruptly increased, the copper
rapidly assumes its steady-state temperature re-
lative to the oil; the rise in temperature of the oil,
however, is much slower. If a definite upper limit
is stipulated for the temperature rise inth( copper,
the permissible duration of this load is primarily
min
120
100
80
60
40
20
o
~o 40 60
80 100 '/,
Fig.5
Tripping time of the secondary thermal relay type ST. compared
with th.. permissible duration f an overload of a 2OQ-kVA
transformer
Legend:
1 R lay
2 Transformer
I
I
I
I
\
\
I
\.
... 1
I
2
.
I
-
h-.
5 3 47 1
8/9/2019 CALOR EMAG bag.1.pdf
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.'.:
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~
-
BROWN, BOVERI & CO., LTD., BADEN, SWITZERLAND
governed y th smaller time constant of the heat
transfer between copper and oil, but for a small
overload it is governed bythe larger time constant
of the transfer from oil to coc-Iant.The conditions
are similar for cables and rotating machines.,
The suitability of the secondary thermal relay
type ST for supervising objects whose temperature
rise follows the r'lles outlined above Is based on
the fact that the temperature rise of its measuring
elem~nt is largely governed by a series connection
of two heat transfers, the first having only a mode-
rate temperature difference and small time con-
stant between the heater element complete with
measuring element and heat carrier, the second
having a larger temperature difference and large,
variable time constant tor the transfer between the
heat carrier and the atmosphere. Hence the curves
for the temperature rise of the thermal relay type ST
exhibit a small initial time co ,\stant (init ial tangent)
and a high sustained time constant (until 63% of
the steady-state temperature rise is attain9d); the
latter is known as
T the time constantof the relay.
The temperature rise of the relay with respect to
time is depicted in the curves Fig. 6 to 11. S ince, in
accordance with the foregoing remarks, these are
the sum oftwo curves, they only apply to the r.urrent
at which they were plotted and cannot necessarily
be converted to heavy current loads.
-7-
, ~ ~-. ~~._. p ~..- ~ ..
8/9/2019 CALOR EMAG bag.1.pdf
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If
BROWN, BOVERI CO., LTD., B. .DEN, SWITZERLAND
T' 20 min
T= 30 min
Curves of temperature
of secondary thermal relays type ST
6t
\I/u~t
200i 120
180
uiO
'40
120
u)O
80
60
40
20
0-
,
,/
40
1ft
, '
I
,
20
,
o 20 30 4010
50s
-
')'./
~
'--
--1-- '--
---
---
I
~
-20 mill H~, 5a)
-..
100 min (1-8)
5XT
-
-
- ,-
~
5
10
20
I
60
3
80
4
40
2
197)Z 1
Fig. 6. Time CCinstdnt T-
20 mln
6t' .161'
2001 120r-r- --
180
00
100
80
60
40
20
3
4
(4a. Sa)
min (1-8)
5x':'
'~) I
2
. Fig. 7. Time constantT
- 30min
-8-
'm.-rr
- - -
...---...-
----- - - --
8
- - - ....
1
180
160
140
120
100
80
60
40
20
0-' 0
--
160
100 J //
40
-:/- 80 - -tYi.'
120
1/
I 5a }
I
V
- 100 60 1
3 ,
--
--
'
'
4,,'
--
'
.
I '(
-/
80
,/
'
I
j,
/-
4a J:::
--
60
40
//
,'h
--
,, /
- -)I-- --
40
,
20
\'
'I
I
//
-/
--1
20
/
/
I
-
0- 0
\
1J3;
/.
20
30 40
50s
10
I,
--
/'
/6__
ttW
- -... :z--
--
f-. _
I
J
- -
\ ,
---
---
--
--
-
- -
;
/If,
;(/
3
--
-----
r
-
'
---
,
VI
-
-
--
t
,/
I
I
:2
g
...
%
7
. 1:
- -
-
t
;:--
'-.
-.
--
-
--
,..
- -
-
-
-
--
i
-,
o-..
--
I
--
-
--
--
-
-
-
---
-
-
-.
8
I
--
. --
----
5
10
--
.-
2S
min
5
O.
30
60
90
8/9/2019 CALOR EMAG bag.1.pdf
9/10
.
BROWN, BaVER I &.CO., LTD., BADEN, SWITZERLAND
1
I
rise and decrease
Steady-state r s for set current = 60C
ut OfoT6tOC
2001 120
180
200
'''
+ -r-
I
I 160 100-
~
0 I - - --- 140
/, j
-- r'
80
~ I
4 .' _/~~~-- ----
120
W
if/1;, 3
>:
~
-
t/:
.-'
100 60
I
~'
h-.'
5
-,. --
80
' ,
)() IT. 'a - ,, ., I
~
'''1/ ~'- ,- - 40 ' ,
~
/, v,. -- ,. ~,/ 60 ~'t 1
// /jX
1/'
I / ':7,/ , V/ 4a 40 20 ,
,
, ,
,
.',
I
20
1
~O ' I - .I 1/'/ ,.
'fA
, I ~ .V,' 0 0
f--
'f.,',
.' / -~ ~:_ __ /6
0 10 20 :;0 40 50s
, ,\
:m
~
//
- -,- - -- ---
I ,I / ~
/ -- --- -- ---
)() ,
..
---- --- -
,
I
~
.~
--- ::: :-- --- --- --- -- -~ ---
I I I,
~
,~~
---
') , ,>':': :\,---- --- -- --- -- -- -- --- --- -- ---
l/
i
/
':%~ ::;~::;'-; -- -- ---
~o ,I V. / ''' - ~ ~,-
,I
~
~'
,
~
'.-
I ,, r J , JIll ........
I 1
., .. ....
ri
rJ
' b.? ..~ .. ~~~ /7
. / , ~
~
...
/
,~ 1/' ::-:::;:- -
.I~ ' ~ .~~
--
~O
11/ ~
- :::.
--- -- ---
.',~ :::::s-- --- --- --- --- --
-~ ' ,-- -- - --:- --- -- --- -- --- -- --- --
'/ ' -,.~ ~- ' 8
___~J'- 10
-
-..s; ~ ,
0 30 -
/1
--- -_
50 min
180
160
140
120
100
o
o
80
2
160
4
40
I
120
3
Fig, 8. Time c;onstant T
-
40 mln
Legend:
1 Curve of temperature rise for
0,5
x 'E
2 Curve of temperature rise for 1 x IE
3 Curve of temperature rise for 1,5 x 'E
4 Curve of temperalure rise for 2 x IE
4a Curve of temperature rise for 2 x IE
Sa Curve of temperature 'rise for 3 xJE
6 Cooling c;urve when fed with 1 x IE
7 Cooling c;urve when fed with
0,5
~
'E
8 Cooling c;urve when relay dead
9 Curve of temperature rise for 6 x
IE
The c;oollng c;urves are plotted with an Initial temperature rise
of 100 C (relay with degree sc;ale)
The foUm,lng are plotted:
Ordinates: Temperature rise dt for relays with % sc;ale
Temperalure rise
d
1 C for relays with. C sc;ale
Abc;slssae: Time In mln for c;urves 4a and Sa
Time In mln for the other c;urves
Time as multiple of the time c;onstant T
Mean value
Sc;atter
r=40rnin
(4a, ~'ia)
~
200 min (1-8)
5xT
41I
-9-
~ rI :'
':' ~-. .~~ ,
20
I
0
8/9/2019 CALOR EMAG bag.1.pdf
10/10
--
200
180
160. 100
140
BROWN, BOVERI & CO., LTD., BADEN, SWITZERLAND
T =
6IJmin
Curves of temperature
of secondary thermal relays type
ST
o
160- 1 9 // ..
~ 140- 80 '') / ...~/
,I' -- - - 12 .// ...'
,Ii' /1 I --t::- _ __ J / /,
4..u1 r'h5 3 ,c ~ - -- 100 60 /
1/7/
/1// a ,,--; ~ ' -- 80 ///1
I
-
~ 'f
~ 'I, // // / ~ /': 60 1: '/
I~, I
/
1/1 ///
___ 4' 1, ~ ,20 h /
~,~ /J /
I/~ ~ ' : ;;:::- -
Iii ..:; .. & --- __ -- L
.. ~- --.
I. .~
'
1
i ~tO::,_ ___ ___ _ - -- .-
'-. i
- - - - ---
__: 10 20 -- ~~;
-- ~ 8
\ 51
80
60
~
2
60
1
110
2
180
3
240
4
o
o
FiO. 9. Time constant
T
-
60 min
-10-
(4a, 5~)
~
300 min (HI)
5x..
MI
----