Calor Emag Retrofit and Service (1)

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9/2/

2003

Germany

PTMV Service and Support

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ABB in Ratingen, Germany.

Location Ratingen

75 years the center of

excellence in medium

voltage technology

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Location Ratingen

Products:

Vacuum circuit

Breaker Type VD4

GIS Switchgears

Type ZX

High Voltage

Laboratories

Service & Support

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Our products – a survey

System diagnosticsFrom infrared thermography to partial discharge measurement

Network planningFrom load flow calculations to reliable calculations for electrical power networks

Maintenance conceptFrom time based to reliability centered maintenance strategies

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Technical executionFrom component replacement to turnkey projects

EngineeringFrom basic principles to detailed network planning

ServiceFrom visual inspections to complete overhauls - availability 24 hours a day

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The products from ABB Calor Emag until now

Circuit breaker

Voltage level kVManufacturing yearType

DC 1952 60 - 380DH 1958 110 - 380DK 1964 110 - 380DL 1969DM 1969 72,5 - 735DY 1969 110 - 380EDF 1986 72,5 - 170EDG - 72,5ELF 1977 72,5 - 765FOL 1968 110FR 1973 145 - 1050FS 1971 72,5 - 525FT 1971 72,5 - 765GD 1 - 12 - 24GD 2 - 12 - 24GK 1 - 12 - 24HA 1 - -HA 2 - -HA 3 - -HB 1970 12 - 24HC 1970 12 - 24

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HLC 1959 24 - 72,5HLD 1964 145HLR 1969 72,5 - 420HPL 1982 72,5 - 550LOS 1954 10 - 30LOSK 1956 10 - 30LOSR 1956 10 - 30LOSSRM 1958 10 - 30LTB 1990 123 - 170OD 1 1958 10 - 30OD 2 1968 12 - 24OD 3 1970 12 - 24OD 4 1970 12 - 24OD 5 - 12OG 1 1965 10 - 20OG 2 1967 12 - 20OH 2 1969 12 - 24OK 1 1958 10 - 30OK 2 1967 13 - 20OK 3 1970 12 - 36OK 4 1970 12 - 24

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OK 5 - -OZ 1 1958 10 - 30OZ 2 1960 10 - 30OZ 3 1960 10 - 30SB 1952 10 - 30SC 1952 10 - 30SCA - 12 - 24SCAJ - 12 - 24SD 1952 12 - 36SDA - 12 -SDAJ - 12 -SDJ - 12 - 36SE 1952 12 - 24SEJ - 12 - 24SF 7D - 72,5TR 123/170 1970 123 - 170V 30 nc 25 - -V 30 nc 25I - -VD 1 - 12 - 24VD 2 - 36VD 4 1985 12 - 36VZ 1 - 12 - 24

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High current circuit breaker


ADG/ADGM 1948 10 - 70DB 1948 10 - 70DR 36 1970 36DRT 24.80 1973 24E 36.150 1970 36HE 1989 24HG 1993 17,5NO 32/33 1652 10 - 30

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Disconector


AS 1950 10 - 70SBF 1967 52 - 420SDF 1969 72,5 - 420SEF 1974 123 - 245SGF 1974 123 - 420TD 1969 145TF 1957 220 - 380TFB 1970 170 - 765TG 1954 60 - 220TJ 1967 60 - 110TK 1982 525TN 2 - 10 - 30TP 2 - 10 - 30TS - 12 u. 24

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SF6 - gasisolatet switchgear


CTC - -EBK 1970 145ELK-0 1980 170ENK 1977 72,5ENK 1 - -ENK 2 - 72,5ZF 1 1966 123ZF 2 1966 123ZF 3 1972 123ZF 4 1972 123ZF 7 1977 123ZF 8 1979 72,5ZF 9 1988 123ZL 1 - 12 - 24ZL 4 - 12 - 24ZR 4 - 12 - 24ZV 2 - 7,2 - 52ZV 4 - -ZX 1 - 12 - 24

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Load switchdisconector


BK 1 - 12 u. 36BK 3 - 12 - 36BK 6 - 24BR 2 - 12 u. 36BR 3 - 12 - 36BR 6 - 24C 4 1996 12 - 24CK 1 1967 10 - 20CK 2 1967 12 - 24CK 3 1977 12 - 24CR 1 1967 10 - 20CR 2 1967 12 - 24CR 3 1977 12 - 24CS 3 1979 12 - 24RL 1977 12 - 24RLD 1979 12 - 24RLDE 1979 12 - 24RLDF 1979 12 - 24RDLFE 1979 12 - 24

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RLE 1977 12 - 24RLF 1977 12 - 24RLFE 1977 12 - 24RLS 1977 12 - 24RLSE 1977 12 - 24RLSF 1977 12 - 24RLSFE 1977 12 - 24

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Earthing switch


EK 2 - 10 - 30EK 4 - 12 - 36EK 5 - 12 - 36EK 6 - 7,2 - 24EK 7 - -TE, TEB 1975 72,5 - 525TEC 1975 72,5 - 245

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Medium voltage switch gear


ZA 1 - 10 - 20ZA 2 - 10 - 20ZG 1 - 10 - 20ZG 2 - 10 - 20ZK 3 - 10 - 20ZK 4 - 10 - 20ZK 7 - 10 - 20ZR 1 - 10 - 20ZR 2 - 10 - 20ZR 4 - 10 - 20

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Metal glated medium voltage switch gear


ZE - level 30 NZE 3 - 12 - 24ZE 4 - 12 - 24ZE 5 - level10 N and N 20ZE 7 - 12 - 24ZE8 - 12 - 24ZK 8 - 7,2 - 24ZP - 12ZS 1 12 - 24ZS 2 - 24ZS 3 - 36ZS 4 - 12ZS 8 - 12 - 24ZW 4 - level 30 N

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Logistic and Service

Provision with stocks of original spare parts

Spare parts also still in the nextyears (decades) available

Fast dispatch of spare parts

Qualified technical personnel

Provision with stocks of special tools

Original documents to origin supplies of circuit-breakers &switchgears.

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24 hours of call readiness0049 2102 12 12 12

Individual maintenance/service contracts

Customer training courses in the context of maintenance work at site

Repairs locally

Repairs, when desired, also in the workshop Ratingen

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Design department for new solutionsComputer aided engineering enables the detection ofweak points during the design phase

All parts are designed and documented

This ensure a availability of this parts for the next20 years and more

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ABB Laboratories, Ratingen

Type Tests & witness tests

Dielectric Test (BIL)

Power frequency withstand

voltage test

Short time withstand current test

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Panel rebuilding ABB Retrofit-Solution

ZP-Panel for SEC Saudi Arabia

24 kV, 1250 A, 25 kA

ZV2-Panel forDOW Germany

52 kV, 1250 A, 31,5 kA

ZE-Panel for Shell Germany

36 kV, 1250 A, 31,5 kA

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Retrofit for Calor Emag Ratingen

Manufacture:Calor Emag

Switchgear: ZE2

Product: OD1

Ratings Voltage (kV): 12

Current (A): 1250

Fault Rating (kA): 25

Product Name:ZE2-VD4-12-Truck

Components (s):VD4 1212-31

Rating:12 kV1250 A31,5 A

Budget Price:On Request

Manufactured by:ABB DEUTD

Original Equipment

ABB Retrofit-Solution

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Original Equipment



Switchgear: ZE4

Product: OD3


Current (A): 2500

Fault Rating (kA) : ...40

Product Name:ZE4-VD4-4,5 kV -Truck

Components (s):VD4 – 12 kVMWD- Arresters

Rating:4,5 kV2500 A… 40 kA



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Manufacture:Calor Emag BBC

Switchgear: ZP BA ,BB

Product: OD3, OD4, GD,HB, VZ, SD, SCA, VAL


Current (A): …1250

Fault Rating (kA) : ...31,5

Product Name:ZE4-VD4--Truck

Components (s):VD4 VM1

Rating:4,5 kV…1250 A… 31,5 kA


Manufactured by: ABB DEUTD

Original Equipment


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Switchgear: ZE

Product: OD3, OD4, GD, HB,VZ, SD, SCA, VAL



Fault Rating (kA) : ..31,5

Product Name:ZE-VD4-Truck


Rating:24 kV…1250 A…31,5 kA



Original Equipment


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Switchgear: ZE,…, BA, BB

Product: OD3,…,SD…,BA, BB,…

Ratings Voltage (kV):… 12


Fault Rating (kA) : ...31,5

Product Name:ZE4,…,-VD4-12-Truck


Rating:… 12 kV…1250 A…31,4 kA



Original Equipment


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Switchgear: ZE,…, BA, BB

Product: OD3, …, VZ1…


Current (A): 1250

Fault Rating (kA) : 25

Product Name:ZE4, …, -VD4-Truck

Components (s):VD4, VM1

Rating:4,5 kV1250 A25 kA



Original Equipment


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Switchgear: ZW4

Product: OD3, VD2, HB, HC

Ratings Voltage (kV):36


Fault Rating (kA) : ...25

Product Name:ZW4-VD4-36-Truck


Rating:36 kV1250 A (…2500 A)25 kA (31,5 kA)



Original Equipment


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Original Equipment


Product Name:ZE4-VD4-36-Truck

Components (s):VD4

Rating:36 kV…2500 A…31,5 kA




Switchgear: ZE… , ZW…

Product: OD3, VD2, HB, HC


Current (A): … 2500

Fault Rating (kA) : ... 25

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Switchgear: ZP

Product: OD3


Current (A): 1250


Product Name:ZP-VD4-24-Truck


Rating:24 kV1250 A20 kA



Original Equipment


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Switchgear: ZK4

Product: OD1


Current (A): 630


Product Name:ZK4-VD4-36 Truck

Components (s): VD4




Original Equipment


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Switchgear: ZG3

Product: OG-Isocompact

Ratings Voltage (kV): 17,5

Current (A): 630


Original Equipment


Product Name:ZG3-VD4-17-Truck

Components (s):VD4Transformers

Rating:17,5kV630 A20 kA



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Switchgear: ZH5

Product: OD3


Current (A): 630


Product Name:ZH5-VD4

Components (s):VD4 VM1Transformers

Rating:12 kV630A (… 2500 A)20 kA (… 31,5 A)



Original Equipment


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Original Equipment


Product Name:ZR1-VD4-12-Truck






Switchgear: ZR1

Product: OD1


Current (A): 630


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Switchgear: ZS1

Product:


Current (A):

Fault Rating (kA) :

Product Name:Fuses.Withdrawable-Module for ZS1

Components (s):Fuses.Withdrawable-Module

Rating:12 kV



Original Equipment


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Retrofit for BBC

Original Equipment


Product Name:BAX-VD4-12-Truck

Components (s):VD4 1212-31MWD- Arresters

Rating:12 kV… 17,5 kV1250 A31,5 kA



Manufacture:BBC

Switchgear: BAX

Product: RMS-12-CBOD3,… ,SD…,


Current (A): 1250


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Manufacture:BBC

Switchgear: BA1, BB1

Product: SBKJ-min.-oil-CB


Current (A): 1250

Fault Rating (kA) : 31,5

Product Name:BA1-VD4-12-Truck


Rating:12 kV1250 A31,5 kA



Original Equipment


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Manufacture:BBC

Switchgear: BB6

Product: SBKJ-36


Current (A): 12501600


Product Name:BB6-VD4-Truck

Components (s):VD4 3612-25…31,5VD4 3616-25…31,5

Rating:36 kV1250 A/ 1600 A25 kA / 31,5 kA



Original Equipment


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Manufacture:BBC

Switchgear: BB5

Product: SBKJ-36


Current (A): 1250


Product Name:BB5-VD4-36-Truck

Components (s):VD4 3612-25VD4 3616-25

Rating:36 kV1250 A (1600 A)25 kA (31,5 kA)



Original Equipment


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Manufacture:SACE-MEA

Switchgear Type I

Product: SFA S 24.20.25


Current (A): 2000


Product Name:MEA-VD4-2420-Truck

Components (s):VD4 2420.25

Rating:24 kV2000A25 kA



Original Equipment


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Manufacture:BBC

Switchgear:

Product:

Ratings Voltage (kV): 12 k

Current (A): 5400 A

Fault Rating (kA) :

Product Name:ZS1-VD4-(High Current)

Components (s):ZS1 VD4

Rating:12 kV5400 A



Original Equipment


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Retrofit for VEM

Manufacture:VEM

Switchgear:CSIM 1-10/250

Product:SCI 1-10/630/250


Current (A): 630


Product Name:CSIM-I-VD4-12-Truck

Components (s):VD4 1206-20(SACE-Contactor)




Original Equipment


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Manufacture:VEM

Switchgear: CSIM 1-10/350CSIM 1-10/500

Product:


Current (A): 1250


Product Name:CSIM1-II-VD4-12-Truck





Original Equipment


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Manufacture:VEM

Switchgear: CSIM 1-20/630/350

Product:


Current (A): 630


Product Name:CSI 1-I-VD4-24-Truck

Components (s):VD4E 2406-16




Original Equipment


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Manufacture:VEM

Switchgear:CSIM 1-20/500

Product: SCI 1-20/1250/500


Current (A): 1250


Product Name:CSIM 1-II-VD4-24-Truck





Original Equipment


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Retrofit for other manufactures

Manufacture:GS

Switchgear:

Product:GS


Current (A): 630


Product Name:GS-VD4-12-Truck

Components (s):VD4 1206-31MWD-Arresters




Original Equipment


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Manufacture:Ritter

Switchgear:

Product:

Ratings Voltage (kV):

Current (A):

Fault Rating (kA) :

Product Name:

Components (s):

Rating:



Original Equipment


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Manufacture:Fa. Ritter

Switchgear:

Product: VZ1


Current (A): 630


Product Name:


Rating:12 kV



Original Equipment


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Manufacture:Fa in Russia

Switchgear: KPY2

Product:


Current (A): 1250


Product Name:KPY-VD4-12-Truck





Original Equipment


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Manufacture:Magrini

Switchgear: 17 MG 500

Product: OA3-145/36

Ratings Voltage (kV): 17,5

Current (A): 1250


Product Name:MG-VD4-12-Truck





Original Equipment


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Manufacture:Oerlikon

Switchgear:

Product: MT 24.12 -CB


Current (A): 1250


Product Name:MT 24.12-VD4-Truck





Original Equipment


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Manufacture:VEM

Switchgear: OA

Product: DCI


Current (A): 630


Product Name:OA-VD4-24

Components (s):VD4E 2406-20




Original Equipment


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Manufacture:Fa. Ritter

Switchgear: RPW-R10

Product: OD3


Current (A): 630


Product Name:RPW-VD4-12-Truck





Original Equipment


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Manufacture:Siemens

Switchgear:

Product: H 515


Current (A): 630


Product Name:H 515-VD4-12-Truck





Original Equipment


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Manufacture:Siemens

Switchgear: 2 TS 715

Product: H 515


Current (A): 1250


Product Name:H 515-VD4-24-Truck





Original Equipment


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Manufacture:Siemens

Switchgear: 8BC1

Product:


Current (A): 630


Product Name:ZS1-2412.16





Original Equipment


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Manufacture:SACE-MEA

Switchgear: Type F

Product: SFA.S 24.12.25


Current (A): 1250


Product Name:MEA-VD4-2412-Truck





Original Equipment


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Manufacture:Westinghouse

Switchgear:

Product: 38 MG


Current (A): 1600


Product Name:MG-VD4-36-Truck





Original Equipment


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The solutions

Breaking current

Normal current

kVManufacturPanel / breaker Type

ZA3 (OD1) Calor Emag ... 12 ... 1250 ... 31,5ZE2 (OD1) Calor Emag … 12 … 1250 … 31,5

ZE3, ZE4, ZE7, ZE8ZP1, ZP2

ZW3, ZW4 (OD3/4)ZE4.3, ZW4.3 (OD3/4) Calor Emag ... 12 ... 1250 ... 31,5

ZE5 (OD3/4) Calor Emag ... 12 ... 1250 ... 31,5ZH5 (OD3) Calor Emag … 12 … 1250 … 31,5ZH5 (OD3) Calor Emag … 12 … 2500 … 31,5ZK4 (OD1) Calor Emag ... 12 ... 3150 ... 31,5

Calor Emag ... 12 ... 1250 ... 31,5

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Breaking current

Normal current


ZK4 (OD1) Calor Emag ... 12 ... 1250 ... 31,5ZK4(OD4) Calor Emag ... 12 ... 1250 ... 31,5

ZK4 Calor Emag ... 12 ... 1600 ... 40ZK4 Calor Emag ... 12 ... 2500 ... 40ZK4 Calor Emag ... 12 ... 3150 ... 40ZK6 Calor Emag ... 12 630 20ZR1 Calor Emag ... 12 ... 1250 ... 31,5

ZR2, ZR3 Calor Emag ... 12 ... 1250 ... 25ZE3, ZE4, ZE7, ZE8

ZP1, ZP2ZW3, ZW4(OD3/4)

Calor Emag ... 17,5 ... 2500 ... 40

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Breaking current

Normal current


ZE3, ZE4ZP1, ZP2

ZW3, ZW4 (OD3/4)ZE7, ZE8 (OD3/4) Calor Emag ... 17,5 ... 1250 ... 25

ZG3 Calor Emag ... 17,5 ... 1250 20ZE3, ZE4ZP1, ZP2

ZW3, ZW4 (OD3/4)ZE3, ZE4 (OD3/VD2) Calor Emag ... 36 ... 2500 ... 25

ZE8, ZE10.2 (OD3/VD2) Calor Emag ... 36 ... 2500 ... 25ZW3, ZW4 (OD3/VD2) Calor Emag ... 36 ... 2500 ... 25

Calor Emag ... 17,5 ... 1250 ... 25

Calor Emag ... 24 630 ... 25

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Breaking current

Normal current


ZK3 (OD1) Calor Emag ... 36 ... 1250 ... 25ZK4 (OD1) Calor Emag ... 36 ... 1250 ... 25BA1 (SBJ) BBC … 12 … 1250 … 31,5BB1 (SBJ) BBC … 12 ... 1250 ... 31,5BA1, BA2 BA- and BB-

close toBB1, BB2 (OD3/4) ZE-

switchtrucksBC1 (OD4) BBC 12 630 20

BAX (RM,RG) BBC/Sace … 12 … 1250 … 25

BBC … 12

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Breaking current

Normal current


BAX (RM,RG) BBC/Sace … 17,5 … 1250 16/BBC in Jemen/

(CB/CC)BA1, BA2 BA- and BB-

close toBB1, BB2 (OD3/4) ZE-

switchtrucksBB5 (SBJ) BBC 36 ... 1600 ... 25BB6 (SBJ) BBC 36 ... 1600 ... 25CSI-10/250 SAD 12 630 … 20CSI1-10/250 SAD 12 630 … 20CSIV-10/250 SAD 12 630 … 20

BBC/CEM … 24 … 1250 … 20

BBC … 24

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Breaking current

Normal current


CSIV1-10/250 SAD 12 630 … 20BSIG1-10/250 SAD 12 630 … 20CSI 1-10/250 SAD 7,2 SACE VRC

7CSIV 10/250 SAD 7,2 with

contactor CSIV 1-10/250 SAD 7,2BSIG 1-10/250 SAD 7,2

CSIM-12/16 SAD 12 … 800 … 20CSIM1-12/16 SAD 12 … 800 … 20CSIM-12/25 SAD 12 … 1250 … 25

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Breaking current

Normal current


CSIM1-12/25…31,5 SAD 12 … 1250 … 31,5CSI-10/350…500 SAD 12 … 1250 … 31,5CSI1-10/350…500 SAD 12 … 1250 … 31,5

CSIM1-10/350…500 SAD 12 … 1250 … 31,5CSI1-20/350 SAD 24 630 (1250) 16

CSIM1-20/350 SAD 24 630 (1250) 16BSIG1-20/350 SAD 24 630 16

CSI 20/500 SAD 24 … 1250 … 25CSIM 1-20/500 SAD 24 … 1250 … 25

/Elin/ (MT) Elin/BBC 24 … 1250 … 25/GEN/ (OD4) /Holland/ 12 630 20

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Breaking current

Normal current


GS (GTC) /GS Korea/ 12 630 31,5„KPУ“ („BMПЭ“) /GUS/ 12 … 1250 … 20/Magrini/ (MG) Magrini 12 … 1250 … 25RPW (OD3) Ritter 12 … 1250 20/Ritter/ (VZ1) Ritter 12 630 20/Ritter/ (GD) Ritter 12 630 31,5/V&H/ (VZ1) V&H 12 630 25/AEG/ (Bf.E) AEG 12 … 2000 50

/Siemens/ (H515) Siemens 12 630 … 31,5/Siemens/ (H515) Siemens 24 1250 25

/Sace Thai./ Sace 24 1250 25

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Breaking current

Normal current


/Sace Thai./ Sace 24 2000 2538 MG 1500 Westinghouse 36 … 1600 … 25

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Summary

Ratingen City Centre

ABB Utilities RatingenService & Support for

CALOR EMAG Provides:

Improvement of infrastructure

High availablity of electrical energy

Small investment with a fast ROI

Training just for the new devices

in the existing switchgear

Warranty for all replaced parts

Know How, Experience and Quality by the OEM for

CALOR EMAG

Medium Voltage

Documents

Calor Emag Retrofit and Service (1)