Calio S Type Series Booklet - Lenntech

High-efficiency Circulator Pump

Calio S

Type Series Booklet

[email protected] Tel. +31-152-610-900www.lenntech.com Fax. [email protected] Tel. +31-152-610-900www.lenntech.com Fax. +31-152-616-289

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Legal information/Copyright

Type Series Booklet Calio S

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,edited or processed for any other purpose, nor otherwise transmitted, published or made available toa third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft, Frankenthal 08.05.2015

Contents

Building Services: Heating .................................................................................................................................4

Variable-Speed Circulator Pumps .................................................................................................................................. 4

Calio S ........................................................................................................................................................................ 4

Main applications ................................................................................................................................................ 4

Fluids handled ...................................................................................................................................................... 4

Operating data .................................................................................................................................................... 4

Designation .......................................................................................................................................................... 4

Design details ....................................................................................................................................................... 4

Materials .............................................................................................................................................................. 5

Product benefits .................................................................................................................................................. 5

Certifications ........................................................................................................................................................ 5

Selection information .......................................................................................................................................... 6

Programme overview / selection tables ............................................................................................................. 7

Technical data ...................................................................................................................................................... 8

Selection chart ..................................................................................................................................................... 9

Characteristic curves .......................................................................................................................................... 10

Dimensions ......................................................................................................................................................... 13

Installation information .................................................................................................................................... 13

Scope of supply .................................................................................................................................................. 13

Contents

3

Building Services: Heating

Variable-Speed Circulator Pumps

Calio S

Main applications

Heating, ventilation, air-conditioning and circulation systems

▪ One-pipe and two-pipe systems

▪ Underfloor heating systems

▪ Boiler or primary circuits

▪ Storage tank circuits

▪ Solar power systems

▪ Heat pumps

Fluids handled

▪ Heating water to VDI 2035Can handle higher-viscosity fluids (e.g. water/glycolmixture up to mixing ratio of 1:1)

▪ Pure, thin, non-aggressive and non-explosive fluids notcontaining any mineral oil, solids or long fibres

▪ Fluids with a viscosity of max. 10 mm2/s

Operating data

Operating properties

Characteristic Value

Calio S Calio S BMSFlow rate Q [m3/h] ≤ 3.5 ≤ 7

Q [l/s] ≤ 1.0 ≤ 1.95Head H [m] ≤ 6Fluid temperature 1) T [°C] 2 to 95 -10 to +110Ambient temperature T [°C] 0 to 40Operating pressure p [bar] ≤ 10

Characteristic Value

Calio S Calio S BMSSound pressure level [dB (A)] < 45Piping connection R 1/2, R 1, R 1 1/4

Designation

Example: Calio S 25-40-130

Designation key

Code DescriptionCalio S High-efficiency pump25 Nominal diameter of pipe connection

15 = R 1/225 = R 130 = R 1 1/4

40 Head in m x 10 (example: 4 m = 40)-130 Overall length 130 mmBMS Building Management System

Design details

Design

▪ Highly efficient, maintenance-free wet rotor pump(glandless)

▪ Screw-ended

Drive

▪ High-efficiency electric motor with continuously variabledifferential pressure control

▪ Electronically commutated synchronous motor withpermanent magnet rotor

▪ 230 V - 50/60 Hz

▪ Thermal class F

Calio S:

▪ IP42 enclosure

▪ Temperature class TF 95

▪ Interference emission EN 55014-1

▪ Interference immunity EN 55014-2

Calio S BMS:

▪ IP44 enclosure

▪ Temperature class TF 110

▪ Interference emissions EN 61 000-6-3

▪ Interference immunity EN 61 000-6-2

Bearings

▪ Product-lubricated special plain bearing

Operating modes

▪ Automatic mode with constant-pressure or proportional-pressure control

▪ Fixed-speed operation with manual setpoint input

Calio S BMS:

▪ Automatic mode with constant-pressure or proportional-pressure control, Eco Mode, Boost Mode

1) To prevent condensation in the terminal box and stator, the fluid temperature must always be equal to or higher than theambient temperature.

Building Services: HeatingVariable-Speed Circulator Pumps

4 Calio S

Automatic functions

▪ Continuous output adjustment depending on theoperating mode

▪ Soft start (limitation of starting current)

▪ Full motor protection with integrated trip electronics

▪ Setback operation

Calio S BMS:

▪ 0 – 10 V with external differential pressure/speed setpoint

▪ External start/stop

▪ General fault message

Manual functions

▪ Setting the operating mode

▪ Setting the differential pressure setpoint

▪ Setting the speed level

▪ Vent function

▪ Deblocking option

Calio S BMS:

▪ Self-venting function

▪ Automatic deblocking function (pump starts at max.torque and current limitation with an unlimited numberof start-up attempts)

Signalling and display functions

▪ Alternating display of flow rate and electrical input power

▪ Error messages on the display

Materials

Overview of available materials

Component Material

Calio S Calio S BMSVolute casing Grey cast iron with cathodic

electrocoatingShaft Ceramics Stainless steel

1.4034Impeller Plastic with glass

fibre content (PA -GF 35)

Plastic with glassfibre content (PSU-

GF30)Bearing Ceramics Ceramics/carbonBearing plate Stainless steel 1.4301Can Stainless steel 1.4301Thermal insulationshells

Polypropylene

Product benefits

Calio S

▪ Maximum savings of operating costs by high-efficiencytechnology combined with speed control

▪ Future-proof by maximum energy efficiency, exceedingfuture energy efficiency regulations such as ErP2015

▪ Easy to use with a combination of control keys, integrateddisplay and symbols showing the operating status

▪ High availability by manual and integrated protectivefunctions

▪ Compact dimensions and KSB plug make the pumps easyto install. Thermal insulation shell included in the scope ofsupply.

Calio S BMS

▪ Maximum savings of operating costs by high-efficiencytechnology combined with speed control

▪ Future-proof by maximum energy efficiency, exceedingfuture energy efficiency regulations such as ErP2015

▪ Simple to set with turn&press dial combined with anintegrated display and symbols indicating the operatingmode

▪ Integrated 0 - 10 V DC, External Start/Stop and generalfault message functions

▪ New Eco Mode for additional savings of more than 40%compared with proportional-pressure control.

▪ Thermal insulation shell included in scope of supply

Certifications

Overview

Label Valid in: CommentEurope Calio S 15...-40 EEI ≤ 0.20

Calio S 15...-60 EEI ≤ 0.23Calio S 25/30-60 BMS EEI≤ 0.23

Germany All sizes


Calio S 5

Selection information

Minimum pressure

The minimum pressure pmin at the pump suction nozzle servesto avoid cavitation noises at an ambient temperature of +40 °Cand the indicated fluid temperature Tmax.

The indicated values are applicable up to 300 m above sealevel. For installation at altitudes > 300 m, an allowance of0.01 bar / 100 m must be added.

Minimum pressure pmin [bar] specified for the fluid temperature [°C]

Calio Fluid temperature Minimum pressure

[°C] [bar]S 5 to 75 0,05

76 to 95 0,28S BMS 5 to 80 0,5

81 to 95 1,5


6 Calio S

Description of the characteristic curve

H

P

Q

1~230 VAC

Q

1

10

a)

b)

a) b)

1

10

Selection example

1 Min. Fixed speed operation10 Max. Fixed speed operation

Control range, settings in 0.1 m increments

a) Control curve, maximum headb) Control curve, minimum head

The characteristic curve can be adjusted between a) and b)by pressing the control keys.

Programme overview / selection tables

Features and functions

Features and functions

Functions Feature

Calio S Calio S BMSOperating modes Δp-v for variable differential pressure ✘ ✘Δp-c for constant differential pressure ✘ ✘Fixed speed operation ✘ ✘Eco Mode - ✘Manual functions Setting the operating mode ✘ ✘Setting the differential pressure setpoint ✘ ✘Setting of speed level ✘ ✘


Calio S 7

Functions Feature

Calio S Calio S BMSVent plug ✘ -Deblocking option ✘ -Automatic functions Continuous output adjustment depending on mode (Δp control) ✘ ✘Setback operation ✘ ✘Soft start ✘ ✘Integrated interfaces: 0 - 10 V DC, external start/stop, general fault (volt-freerelay contact)

- ✘

Signalling and display functions Error codes shown on display ✘ ✘"System operational" message via additional module - -Alternating display of flow rate and electrical input power ✘ ✘

Technical data

Selection table Calio S

Calio S Connection PN P1

Mo

tor

pro

tect

ion

2)

Sig

nal

ling

co

nta

cts

3) Nominal current Mat. No. [kg]

[W] 1~230 VAC,50/60 Hz

[A]

Pip

ing

Pum

p

15-40-130 R ½ G 1 10 4,0 - 23 ✘ - 0,05 - 0,23 29134760 2.515-60-130 R ½ G 1 10 4,0 - 47 ✘ - 0,05 - 0,48 29134761 2.525-40-130 R 1 G 1 ½ 10 4,0 - 23 ✘ - 0,05 - 0,23 29134762 2.525-60-130 R 1 G 1 ½ 10 4,0 - 47 ✘ - 0,05 - 0,48 29134763 2.525-40 R 1 G 1 ½ 10 4,0 - 23 ✘ - 0,05 - 0,23 29134756 2.725-60 R 1 G 1 ½ 10 4,0 - 47 ✘ - 0,05 - 0,48 29134757 2.730-40 R 1 ¼ G 2 10 4,0 - 23 ✘ - 0,05 - 0,23 29134758 2.730-60 R 1 ¼ G 2 10 4,0 - 47 ✘ - 0,05 - 0,48 29134759 2.725-60 BMS R 1 G 1 ½ 10 8,0 - 100 ✘ ✘ 0,10 - 0,80 29134307 4.630-60 BMS R 1 ¼ G 2 10 8,0 - 100 ✘ ✘ 0,10 - 0,80 29134308 4.8

2) Integrated motor protection3) General fault message relay and terminal pairs for 0 - 10 V input and external start/stop


8 Calio S

Selection chart

Calio S

ρ = 1000.0 kg/m³

(15-25-30-(BMS)) -40 -60/1

H [m]

0 1 2 3 4 5 6 7 8Q [m³/h]

0 5 10 15 20 25 30 35US.gpm

0 5 10 15 20 25IM.gpm

1

2

3

4

5

6

m

5

10

15

[ft]

0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2[l/s]

25-60 BMS 30-60 BMS

15-60 25-60 30-60

15-40 25-40 30-40


Calio S 9

Characteristic curves

Calio S 15/25/30-40 Δpv

Calio_S_15-40/0

0.0 0.5 1.0 1.5 2.0Q [m³/h]

0 2 4 6 8 10Q [US.gpm]0 2 4 6 8Q [IM.gpm]

0

1

2

3

4

H [m]

0

5

10

H [ft]

0.0 0.2 0.4 0.6Q [l/s]

0.005

0.010

0.015

0.020

0.025

P [kW]

0.01

0.02

0.03

P [hp]

0.0 0.5 1.0 1.5 2.0Q [m³/h]

max.

min.

3,5m 3m 2,5m 2m 1,5m 1m

max.

min.

1~230 VACR 1/2, 1, 1 1/4

Calio S 15/25/30-40 fixed speed operation

Stellerbetrieb_Calio_S_15-40/0

0.0 0.5 1.0 1.5 2.0 2.5 3.0Q [m³/h]

0 2 4 6 8 10 12Q [US.gpm]

0 2 4 6 8 10Q [IM.gpm]

0

1

2

3

4

5

H [m]

0

5

10

15

H [ft]

0.0 0.2 0.4 0.6 0.8Q [l/s]

0.005

0.010

0.015

0.020

0.025

P [kW]

0.01

0.02

0.03

P [hp]

0.0 0.5 1.0 1.5 2.0 2.5 3.0Q [m³/h]

1

2

3

1~230 VACR 1/2, 1, 1 1/4

1, 2, 3 = speed level 1, 2, 3

Calio S 15/25/30-40 Δpc

Calio_S_ 15-40/0

0.0 0.5 1.0 1.5 2.0Q [m³/h]

0 2 4 6 8 10Q [US.gpm]0 2 4 6 8Q [IM.gpm]

0

1

2

3

4

H [m]

0

5

10

H [ft]

0.0 0.2 0.4 0.6Q [l/s]

0.005

0.010

0.015

0.020

0.025

P [kW]

0.01

0.02

0.03

P [hp]

0.0 0.5 1.0 1.5 2.0Q [m³/h]

2,5m3m

3,5m

2m1,5m

1m

min.

min.

max.

max.

1~230 VACR 1/2, 1, 1 1/4


10 Calio S

Calio S 15/25/30-60 Δpv

Calio_S_15-60-Dpv/4

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5

0 5 10 15

0 2 4 6 8 10 12

0

1

2

3

4

5

6

0

5

10

15

0.0 0.2 0.4 0.6 0.8 1.0

0.00

0.02

0.04

0.00

0.02

0.04

0.06

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5

max.

max.

min.

min.

5m 2m3m4m

Q [m³/h]

Q [US.gpm]Q [IM.gpm]

H [m]

H [ft]

Q [l/s]

P [kW]

P [hp]

Q [m³/h]

1~230 VACR 1/2, 1, 1 1/4

Calio S 15/25/30-60 fixed speed operation

Stellerbetrieb_Calio_S_15-60/0

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0Q [m³/h]

0 5 10 15Q [US.gpm]0 5 10 15Q [IM.gpm]

0

1

2

3

4

5

6

7

H [m]

0

5

10

15

20

H [ft]

0.0 0.2 0.4 0.6 0.8 1.0Q [l/s]

0.01

0.02

0.03

0.04

0.05

P [kW]

0.02

0.04

0.06

P [hp]

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0Q [m³/h]

1

2

3

1~230 VACR 1/2, 1, 1 1/4

1, 2, 3 = speed level 1, 2, 3

Calio S 15/25/30-60 Δpc

Calio_S_15-60-Dpc/4

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5

0 5 10 15

0 2 4 8 10 12

0

1

2

3

4

5

6

0

5

10

15

0.0 0.2 0.4 0.6 0.8 1.0

0.00

0.02

0.04

0.00

0.02

0.04

0.06

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5

max.

max.

min.

min.

5m 3m4m 2m5,5m 1,5m

Q [US.gpm]Q [IM.gpm]

H [m]

P [kW]

Q [m³/h]

Q [l/s]

Q [m³/h]

H [ft]

P [hp]

1~230 VACR 1/2, 1, 1 1/4


Calio S 11

Calio S BMS 25/30-60 Δpv

Calio 25-60/0

0 1 2 3 4 5 6 7

0 10 20 30

0 5 10 15 20 25

0

1

2

3

4

5

0

5

10

15

0.0 0.5 1.0 1.5

0.00

0.02

0.04

0.06

0.08

0.10

0.00

0.05

0.10

0 1 2 3 4 5 6 7

max.

max.

min.

min.

0%100% 40%60% 20%80%

Q [m³/h]

Q [US.gpm]

Q [IM.gpm]

H [m]

H [ft]

Q [l/s]

P [kW]

P [hp]

Q [m³/h]

1~230 VACR 1, 1 1/4

Calio S BMS 25/30-60 fixed speed operation

Boost-Mode 25-60 BMS/1

0 2 4 6 8Q [m³/h]

0 10 20 30Q [US.gpm]0 10 20 30Q [IM.gpm]

0

1

2

3

4

5

6

H [m]

0

5

10

15

H [ft]

0.0 0.5 1.0 1.5 2.0 2.5Q [l/s]

0.00

0.05

0.10

P [kW]

0.00

0.05

0.10

0.15

P [hp]

0 2 4 6 8Q [m³/h]

min.

min.

10

100%

9

90%

8

80%

7

70%

1

5

50%

4

40%

3

30%

2

20%

6

60%

10%

1~230 VACR 1, 1 1/4

Total of 100 speed levels can be set between stage "min" and"10".

Calio S BMS 25/30-60 Δpc

Calio25-60/0

0 1 2 3 4 5 6 7 8

0 10 20 30

0 10 20

0

1

2

3

4

5

0

5

10

15

0.0 0.5 1.0 1.5 2.0

0.02

0.04

0.06

0.08

0.10

0.05

0.10

0 1 2 3 4 5 6 7 8

max.

max.

min.

min.

0%20%40%100% 80% 60%

Q [m³/h]

Q [US.gpm]

Q [IM.gpm]

H [m]

H [ft]

Q [l/s]

P [kW]

P [hp]

Q [m³/h]

1~230 VACR 1, 1 1/4

Calio S BMS 25/30-60 Eco Mode

Eco -Mode/0

0 1 2 3 4 5 6 7

0 10 20 30

0 5 10 15 20 25

0

1

2

3

4

5

0

5

10

15

0.0 0.5 1.0 1.5

0.02

0.04

0.06

0.08

0.10

0.05

0.10

0 1 2 3 4 5 6 7

max.

max.

min.

min.

0%40%80% 60% 20%100%

Q [m³/h]

Q [US.gpm]

Q [IM.gpm]

H [m]

H [ft]

Q [l/s]

P [kW]

P [hp]

Q [m³/h]

1~230 VACR 1, 1 1/4


12 Calio S

Dimensions

Calio S

Calio S

169132

116

H2

H1

99 R / G

Calio S

245R / G

H1

102

160140

Calio S BMS

Dimensions [mm]

Size Rp G H1 H215-40-130 1/2 1 130 15015-60-130 1/2 1 130 15025-40-130 1 1 1/2 130 15025-60-130 1 1 1/2 130 15025-40 1 1 1/2 180 20025-60 1 1 1/2 180 20030-40 1 1/4 2 180 20030-60 1 1/4 2 180 20025-60 BMS 1 1 1/2 180 -30-60 BMS 1 1/4 2 180 -

Installation information

Calio S

Permissible installation positions

Sizes All

Scope of supply

▪ Pump

▪ Sealing elements

▪ Installation and operating manual

▪ Thermal insulation shells (for 180 mm overall length only)


Calio S 13

1157

.51/

06-EN

08.0

5.20

15

[email protected] Tel. +31-152-610-900www.lenntech.com Fax. [email protected] Tel. +31-152-610-900www.lenntech.com Fax. +31-152-616-289

Lenntech

Documents

Calio S Type Series Booklet - Lenntech