BusWorks® 900PB Series ProfiBus/RS485 Network I/O Modules … · 2020-03-24 · ProfiBus/RS485 Network I/O Modules Model 965PB-2004 Four mV/TC Input Channels Model 965PB-2006 Six

BusWorks® 900PB Series

ProfiBus/RS485 Network I/O Modules

Model 965PB-2004 Four mV/TC Input Channels

Model 965PB-2006 Six mV/TC Input Channels

USER’S MANUAL

ACROMAG INCORPORATED Tel: (248) 624-1541

30765 South Wixom Road Fax: (248) 624-9234

Wixom, MI 48393-2417 U.S.A.

Copyright 2002, Acromag, Inc., Printed in the USA.

Data and specifications are subject to change without notice. 8500691E

BusWorks® 965PB Module User’s Manual ProfiBus mV/TC Input __________________________________________________________________

_______________________________________________________________________________________ Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:[email protected] http://www.acromag.com

2

IMPORTANT SAFETY CONSIDERATIONS You must consider the possible negative effects of power, wiring, component, sensor, or software failure in the design of any type of control or monitoring system. This is very important where property loss or human life is involved. It is important that you perform satisfactory overall system design and it is agreed between you and Acromag, that this is your responsibility.

GETTING STARTED

MOUNTING AND DIMENSIONS……………………… 3

CONTROLS & INDICATORS..………………………… 3

ISOLATION BARRIERS..………………………………. 3

SETTING SLAVE ADDRESS………………………….. 4

CONNECTIONS…………………………………………. 4

DIN-Rail Mounting And Removal……………… 4

Network…………………………………………….. 5

Power……………………………………………….. 6

Analog Inputs………..…………………………… 6

Earth Ground..…….………………………………. 7

TROUBLESHOOTING………………………………….. 7

Tips For Building ProfiBus Networks..………. 7

Top Four Common ProfiBus Problems………. 8

Troubleshooting Tools………………………….. 8

Using Connectors To Troubleshoot………….. 9

Diagnostics Function……………………………. 9

Diagnostics Table………..………………………. 9

CALIBRATION………….……………………………….. 10

Input Calibration....………………………………. 10

CJC Calibration…..………………………………. 12

TECHNICAL REFERENCE

KEY FEATURES………………………………………… 14

HOW IT WORKS………….…………………………….. 15

SPECIFICATIONS………………………………………. 16

Model Numbers….……………………………….. 16

Analog Inputs..………………....………………… 16

General Specifications………………………….. 17

Enclosure/Physical………………………………. 18

Agency Approvals…..……………………………. 18

Environmental…………………………………….. 18

Communication Interface……………………….. 20

Controls & Indicators……………………………. 21

Data Types………………………………………… 21

Module Specific Parameters…………………… 22 Windows® is a registered trademark of Microsoft Corporation. Profibus® is a registered trademark of ProfiBus Trade Organization. All trademarks are the property of their respective owners.

TABLE OF

CONTENTS

Symbols on equipment: Means Refer to User’s Manual (this manual) for additional information”.

The information of this manual may change without notice. Acromag makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Further, Acromag assumes no responsibility for any errors that may appear in this manual and makes no commitment to update, or keep current, the information contained in this manual. No part of this manual may be copied or reproduced in any form without the prior written consent of Acromag, Inc.

!

mailto:[email protected]

BusWorks® 965PB Module User’s Manual ProfiBus mV/TC Input ___________________________________________________________________

_______________________________________________________________________________________Acromag, Inc. Tel:248-624-1541 Fax:248-624-9234 Email:[email protected] http://www.acromag.com

3

IN5-

46

IN4-

44 43 41 33

DC

-

32

TB1

11 13

IN0+

14

IN0-

IN4+

16

IN1-

TB

4

TB4

21 22 24

IN2-

GN

D

25

IN3+

TB

3

INPUTS 4, 5

45

CJC-2

LSD42

PWR

DC

+

31

LC

RUN BUS

3.7

5(9

5.3

)

TB

112

CJC-0

IN5+

TB2

TB

2T

B2

15

IN1+

23 26

IN2+

IN3-

INPUTS 2, 3

TB3

4.6

8(1

18.9

)

3.90(99.1)

MSD

2.3

4(5

9.4

)

INPUTS 0, 1

PROFIBUS

Acromag

CJC-1

SLAVEADDRESS (HEX)

1.05(26.7)

"T" RAIL DIN MOUNTING DIN EN 50022, 35mm 4.35

(110.5)NOTE: Dimensions Are INCHES (MILLIMETERS).

MODEL 965PB-200X ENCLOSURE DIMENSIONS

(Model 965PB-2006 Only)

TB

1

IN4

-

44 41 33

PWR

13

IN0

+

16

IN1

-

21 24

IN2

-G

ND T

B3BUS

IN5

-

46 45

TB

2TB

2

CJC-2

43 42

DC

+

DC

-

32 31MSD

TB1

11 12

CJC-0

IN5

+

TB2

14

IN0

-

15

IN1

+

IN4

+ TB

4

TB4

22 25

IN3

+

23 26

IN2

+

IN3

-

INPUTS 2, 3

INPUTS 4, 5

RUN

BUS STATUS LED (YELLOW)

LSD

(PLUG-IN TYPE)TERMINAL BLOCKS

PROFIBUS CONNECTORDB9 FEMALE

PROFIBUS

Acromag

RUN/PWR LED (GREEN)

CJC-1

SLAVEADDRESS (HEX)

TB3

DP SLAVE ADDRESSSWITCHES

REMOVABLE

INPUTS 0, 1


IN4-

44 41 33

PWR

NE

TW

OR

K

13

IN0+

16

IN1-

21

5V

24

IN2-

TB

3

TB

1

GN

D

INPUTS 4, 5

IN5-

46 4345

CJC-2

LSD42

DC

+

DC

-

32 31

TB1

11 1412

IN0-

CJC-0

TB2

2215

IN1+

CJC-1

TB4

TB

4

2523 26

IN3+

IN2+

IN3-

INPUTS 2, 3

PWR

IN4+

IN5+

TB

2T

B2

mV/TC INPUTS mV/TC INPUTS

MSD

INPUTS 0, 1

OPTICAL

mV/TC INPUTS

5V

TRANSFORMER

TB3

965PB-2006ISOLATIONDIAGRAM

SLAVEADDRESS (HEX)


MOUNTING AND

DIMENSIONS

Unit mounts to “T” type DIN rails (35mm, type EN50022) and several units may be mounted side-by-side on 1-inch centers. For best CJC accuracy, it is recommended that multiple units mounted to a DIN rail include 1-inch of air space between modules. WARNING: IEC Safety Standards may require that this device be mounted within an approved metal enclosure or sub-system, particularly for applications with exposure to voltages greater than or equal to 75VDC or 50VAC.

CONTROLS &

INDICATORS

Green Run LED will stay ON if power is on and unit is OK, and will blink if unit fails. Yellow BUS LED will turn ON if module is properly connected to network and in data exchange mode.

ISOLATION BARRIERS

Dashed Lines denote isolation barriers.

The input circuit, network, and power circuit are isolated from each other for safety and noise immunity.




4

x1 0

0

1

16

2

32

6

96

96

7

54

8

F 210

7

112

965

7

4

8

F 210

x1

8 C D

208

E2

0

0

1

1

2

2

6

6

3

7

7

3

8

8

C

12

D

13

E

14

1

HEX 3 54

6448 80

ABC

ABC

E E

x16

9 BA

128 160144 176

F

224 240

HEX

DEC

3 54

3 54

D D

MSD

9 BA

9 10 11

F

15

192MSD

x16

LSD

2. Determine the DECimal remainder and set the LSD switch to its corresponding HEX digit.

LSD

HEX ADDRESS

SET SWITCHES TO A VALID SLAVE ADDRESS FROM 0 TO 125 (00H TO 7DH)

1. Choose a slave address from 0-125 and locate highest MSD number less than this address. Set MSD switch to this number's corresponding HEX digit.

TOP EDGE VIEW

46 45 43 42

DC

-

32

DC

+

31

11 12 14 15

TB

4

TB

2

22 23 25 26

44 41 33LSD MSD

PWR

TB

1

13 16 21 24

SLAVEADDRESS (HEX)

TB

3

"T" TYPE DIN RAIL

PUSH

Any Series 9XXPB ProfiBus Module

Remove Terminal Blocks On ThisSide To Provide Clearance

MODULE REMOVALFROM DIN RAIL

PUSH SCREWDRIVER AS SHOWNTO TILT AND LIFT MODULE OFF RAIL

USE YOUR FINGER TO APPLYDOWNWARD PRESSURE HEREAS YOU LIFT AND TILT MODULETO REMOVE IT FROM RAIL

PRY WITH SCREWDRIVERINSERTED IN SLOT HERE(DO NOT TWIST TO AVOIDDAMAGING PLASTIC TAB)

The address stored in the internal EEPROM is modified via the Set Slave Address command. If the address switches are set to 126 (or 126 to 254) upon power-up, the module will retrieve the last address stored within its EEPROM (126 from the factory). With both the internal EEPROM and external switch addresses set to 126, the unit will await the Set Slave Address command after power-up, before proceeding to the parameterization state (address 126 cannot be used in data exchange mode and is reserved for commissioning purpose only). You must use the Set Slave Address command to change the internal (EEPROM) address following power-up in order to proceed. However, if the switches are set to an address less than 126 upon power-up, then the switches determine the slave address and the EEPROM setting is ignored. You can later restore the internal EEPROM setting to 126 by powering the unit up with the address switches set to 255 (FF). You would then power the unit up again with these switches set to 126 in order to place the unit in commissioning mode.

When attaching the module to the T-type DIN rail, angle the top of the unit towards the rail and locate the top groove of the adapter over the upper lip of the rail. Firmly push the unit towards the rail until it snaps into place. To remove, first separate the input terminal block(s) from the bottom side of the module to create a clearance to the DIN mounting area. Next, while holding the module in place from above, insert a screwdriver into the lower arm of the DIN rail connector and use it as a lever to force the connector down until the unit disengages from the rail (do not twist the screwdriver to avoid damaging plastic).

SETTING SLAVE

ADDRESS

Address is set to 126 (7EH) from the factory. This address is reserved for commissioning purposes only. Locate hexadecimal address switches in recessed opening next to the power terminals. Use a screwdriver to rotate these switches to set a unique valid address from 0 to 125. If the switches are set to a valid address from 0-125, then the switch setting determines the slave address and the Set Slave Address software command will be rejected. If these switches are instead set to 126 (7EH) upon power-up (or 126-254), the unit will retrieve its address from the internal EEPROM, which is modified via the Set Slave Address command. If these switches are set to 255 (FFH) upon power-up, this will return the address in EEPROM to 126 (7EH).

CONNECTIONS

DIN-Rail

Mounting

& Removal




5

on

off

67

9

off

8

Red

A

R

23

45

TerminationSwitch

OUTIN

on

1

DB9(Male)

Grn

Shld

0.25

0.35

0.30

ProfiBusCable(Violet)

B

Insul

Green Wire = ARed Wire = B

Network

Strip CableSimilar to Shown

PVCSheath

Siemens ProfiBus Connector

Use ProfiBus cableper DIN 19245 andEN 50170.Do not mix A & B connections. Green wire is A, red wire is B.

You MUST terminate the network at both ends only.Termination resistors are integrated in the ProfiBus connector.When you switch termination ON, the out-going connectionsare disconnected from the network.

Network Length Use Type A ProfiBus cable per EN 50170. Keep line lengths less than the length indicated below for your transmission rate. For baud rates not shown, the lower length of the closest range end points apply (i.e. 100M at 3Mbps).

Bus Segment Length Limit Per Baud Rate For Type A Bus Cable

BAUD 9.6K 19.2K 93.75K 187.5K 500K 1.5M 12M

Type A 1200M 1200M 1200M 1000M 400M 200M 100M

Termination The network must be terminated at both ends only. Most ProfiBus connectors include a switch for termination as shown above. Note that this switch will also disconnect the outgoing network signal.

CONNECTIONS

Network

Use ProfiBus connectors similar to the one shown at right (Siemens version shown). Always use ProfiBus cable per DIN 19245 and EN 50170. When building cables, do not mix A & B connections. Green wire is A, Red wire is B. The connector must have built-in inductors in order to operate at the higher baud rates.

GSD Files: 965PB-2004 ACRO0706.GSD Ident_Number=0706H 965PB-2006 ACRO0705.GSD Ident_Number=0705H

IMPORTANT: Do not connect earth ground to logic Ground (DB9 Pin 5). Earth Ground should connect to cable Shield (common to DB9 Pin 1).

Note that Acromag modules also support the optional RTS direction control signal at Pin 4.




6

- -

INP

UT

S 0

, 1IN

PU

TS

0, 1

CJ

C-0

CJ

C-0

NOTE 1

DC +

15

15

14

14

12

12

11

11

TB1

16

16

14

14

13

13

11

11

TCINPUT

+

NOTE 1

V

16

16

13

13

TB1

12

12

15

15

SHIELDEDCABLE

+/-100mV, +/-1V DC INPUT

IN1+IN1+

IN1-IN1-

IN0-

IN0+IN0+VOLTAGE

(Volts)

IN1-IN1-

IN0-

IN0+IN0+

IN1+IN1+

NOTE 1: THIS GROUND CONNECTION IS RECOMMENDED FOR BESTRESULTS. IF SENSORS ARE INHERENTLY CONNECTED TO GROUND,USE CAUTION AND AVOID MAKING ADDITIONAL GROUND CONNECTIONSWHICH COULD GENERATE GROUND LOOPS AND MEASUREMENT ERROR.

on

of f

RUN RUN BUS

RUN BUS

on

BUS

on

of f

BUS

on

RUN

on

of f

RUN

of f of f

500Kbps

19.2Kbps

400M

1200M

NODE 32'

PRO FI BUS

BUSA cr om ag

on

of f

PRO FI BUS

A cr om ag

on

A cr om agRUNA cr om ag

PRO FI BUS

RUNA cr om ag

BUSA cr om ag

PRO FI BUS

BUSA cr om ag

12Mbps

9600bps

93.75Kbps

187.5Kbps

100M

1200M

1000M

1200M

RS485 SIGNALREPEATER

of f

1

PRO FI BUS PRO FI BUS PRO FI BUS

1.5Mbps

BAUD

200M

LENGTH

61NODE 2' NODE 5NODE 31

NETWORK LENGTH PERBAUD RATE w/ TYPE APROFIBUS CABLE

END OF NETWORK(TERMINATION ON)

TERMINATIONSWITCH

NODE 2

NODE 1

START OF NETWORK(TERMINATION REQD)

PROFIBUS MASTERPLUG-IN CARDINSTALLED IN PC.

START OF SEGMENT(TERMINATION ON)

NODE 32NODE 1'

2NODE 4NODE 3

3

31

SEGMENT 2 (UP TO 1200 METERS,UP TO 32 NODES PER SEGMENT)

430

NOTE: THE PROFIBUS CONNECTORS SHOWN HAVE A TERMINATION NETWORK BUILT-IN.WITH TERMINATION ON, THE OUTGOING CABLE IS DISCONNECTED FROM NETWORK. SWITCHTERMINATION ON ONLY AT THE BEGINNING AND END OF A NETWORK OR NETWORK SEGMENT.

SEGMENT 1 (UP TO 1200 METERS, UP TO 32 NODES PER SEGMENT)

END OF SEGMENT(TERMINATION ON)

PROFIBUS MASTER - AHOST PC WITH PROFIBUSCARD INSTALLED ANDRUNNING APPLICATIONSOFTWARE.

PROFIBUS RS485 NETWORK

A network segment may contain up to 32 nodes without the use of a signal repeater.Transmission distance is up to 1200 meters per segment without a repeater.Termination must be placed at both ends of a network or network-segment. The total number of nodes and total distance may be extended by using signal repeater(s).The maximum number of modules possible is further limited by the address range from 0 to 125.

31 DC+

LS

DM

SD

33

32

TB3

DC- PW

R+

EARTHGROUND

TB312 TO 36VDC

S

LA

VE

AD

DR

ES

S

(H

EX

)

GND

INPUT POWERIS ISOLATED

Connect 12-36V DC to the power terminals labeled DC+ & DC-.

Observe proper polarity. For supply connections, use No. 14 AWG

wires rated for at least 75C. CAUTION: Do not exceed 36VDC peak.

IMPORTANT – External Fuse: If unit is powered from a supply capable of delivering more than 1A to the unit, it is recommended that this current be limited via a high surge tolerant fuse rated for a maximum current of 1A or less (for example, see Bel Fuse MJS1).

Connect input signals as shown according to your signal type & channel.

CONNECTIONS Example ProfiBus System Connections.

Up to 125 slave modules may network together with a class 1 master using four repeaters (one repeater every 31 nodes). Address 0 is typically reserved for the class 1 master. Note: 12Mbps installations require a minimum cable length of 1M between stations. TIP: A recommended RS485 repeater for ProfiBus is the Siemens 6ES79720AA01-0XA0.

Power

Voltage Current 12VDC 217mA 15VDC 172mA 24VDC 102mA 36VDC 72mA

CAUTION: Risk of Electric

Shock: – More than one disconnect switch may be required to de-energize the equipment before servicing.

Analog Inputs

Input is a type J, K, T,E, R, S, B, or N thermocouple, ±100mV DC, or ±1V DC. Inputs are not isolated channel-to-channel, except for small common mode voltages up to ±4V peak.




7

on

R

off

Insu

l

A

on

OUT

R

off

CABLESHIELD

CABLESHIELD

INP

GROUNDCLAMP

B

Grn

PROFIBUSCONNECTOR GROUNDING:

ACROMAG MODULES:

THE SHIELD IS COMMON TOTHE HOUSING (FOR METALENCLOSURES).

EARTH GROUND SCREWON EQUIPMENT (WHENAVAILABLE)

PROFIBUS FIELD DEVICE

EQUIPOTENTIAL BONDING STRIP(IF NECESSARY--SEE NOTE)

Green Wire = ARed Wire = B

Use ProfiBus cableper DIN 19245 andEN 50170.

PVCSheath

Re

d

GROUNDCLAMP

Use only approved cableswith braided shields ofdensity greater than 80%.

PROFIBUSCONNECTOR

Sh

ld

PROFIBUS CABLE

THE SHIELD IS COMMON TOTHE HOUSING (FOR METALENCLOSURES).

PROFIBUS FIELD DEVICE

PROFIBUS WIRING AND GROUND

NOTE: If a potential difference exists betweenearth grounding points, an equalization currentcan flow through the cable shield when connectedat both ends. In this case, it may be necessary toinstall an additional potential equalization line betweenfield locations to minimize this current as shown here.

The metal shroud of the DB9 ProfiBus connector onAcromag modules is common to pin 1 of the DB9connector (SHIELD). This is also common to thecable shield which must be earth grounded. Acromagmodules are enclosed in plastic and do notprovide a dedicated earth ground screw. As such,a local earth ground connection to the cable shieldmust be made as shown above.

EARTH GROUND SCREWON EQUIPMENT (WHENAVAILABLE)

1. Always connect the cable shield to earth ground at both ends as shown.2. If the field device does not include an earth ground screw, it may be necessary to strip the cable insulation near the field device and clamp the cable shield to a local grounding bar or surface as shown.

Connect Earth Ground as shown in the connection drawings above. Additionally, ground the ProfiBus cable as shown in the drawing below.

The ground connections noted are recommended for best results. If sensors are already grounded, use caution and avoid making additional ground connections which could create ground loops.

The plastic module housing does not require earth ground.

The module routinely performs internal diagnostics following power-up or reset. During this period, the green “Run” LED will flash for a moment. If the diagnostics complete OK, the “Run” LED will stop flashing after a few seconds and remain ON. This indicates the unit is operating normally. Once the unit has passed through the initialization, parameterization, and configuration states, and is in data exchange mode, the yellow BUS LED will be ON. If the BUS LED is OFF and the unit is connected to the network, then this is indicative of an initialization problem.

Follow the ProfiBus installation guidelines.

Use the recommended cable and connectors of the standard.

Verify that none of the wires are broken or shorted.

Don’t mix the A & B lines. Use green wire for A and red wire for B.

Do not exceed the recommended segment length for the baud rate.

Make sure that there are no more than 32 RS-485 devices per segment (including the master device and the repeater).

CONNECTIONS

Earth Ground

Warning: To comply with safety and performance standards, use shielded cable and connect earth ground as noted. Failure to use good wiring and grounding practices may be unsafe and hurt performance.

TROUBLE-

SHOOTING

Tips For Building

ProfiBus Networks




8

Check for proper termination of all copper-wire network segments (an RS-485 segment must have a termination resistor at both ends of the segment only).

All activated terminations must be powered all the time. If this is not possible, then consider using an active-termination box.

Check whether the station address is set to the correct value.

If your network connects between buildings or runs through hazardous environments, consider the use of fiber-optics.

Avoid drop lines and keep their length within the specified maximum. For T-drops, consider using repeaters and active-bus terminations.

1. Incorrect slave address set at the slave. 2. ProfiBus connector between the master and slave has its

termination switch turned ON. 3. Incorrect module configuration sent to slave. 4. Configuration is based on outdated GSD file information.

There are several models of handheld devices on the market that

simplify the installation and troubleshooting of ProfiBus networks. The more sophisticated units include LCD displays that read out errors directly. Two of these of these devices are referenced below:

Hand-Held ProfiBus Network Maintenance Tools

Manufacturer Part Number Special Features

Siemens BT 200 Primarily a Cable Tester

Comsoft NetTest II Set 4000-7-06C-J

Includes DP Mono-Master Functionality

In general, these devices can be used to check the network wiring

before devices are connected to the bus and are often used to indicate:

Whether the A and B lines have been switched.

Whether a short exists between the A & B lines and shield.

The occurrence of a wire-break in the A or B line, or shield line.

Improper termination. These devices can also be used to check the RS-485 interface of

ProfiBus devices after they have been connected. They may include the following functions:

The ability to create a list of all stations connected to a network (useful for identifying missing or “offline” devices).

Test individual stations and help identify duplicate addresses.

Measure the distance along a network segment to verify whether it complies with the Profibus requirements for distance and data rate.

Detect signal reflections along the network, useful for locating bus line interruptions and discontinuities.

Acromag strongly suggests the use of these tools for building and

maintaining ProfiBus networks. Note that Profichip also offers a Profibus connector (PA003100) that

includes 4 network diagnostic LED’s that may be helpful in trouble-shooting your network (see table below).

Tips For Building

ProfiBus Networks

Top Four Common

ProfiBus Problems

Troubleshooting Tools




9

Standard 9-pin ProfiBus connectors with integrated termination resistors are helpful in troubleshooting segments of the network. In most of these connectors, when the termination resistors are switched ON, the outgoing portion of the connector is disconnected. As such, you can selectively disable segments of the network until you find the branch that is causing the problem. For example, if your handheld unit is connected to the beginning of a network and indicates a wire break, you can selectively switch off portions of the network and recheck your handheld unit to help pin point the portion of the network that is causing the problem. Below are some ProfiBus connectors that we recommend: Preferred Bus Connectors

Manu. Part Number Special Features

Siemens 6ES7972-0BA12-0XA0 Switchable Termination Siemens 6ES7972-0BB12-0XA0 Adds PB Interface (Piggy Back DB9

For Diagnostic Connection) Profichip PA003100 Adds PB Interface and 4 Diagnostic

LED’s For Trouble-Shooting.

ProfiBus includes a rich diagnostic function that can be used to

troubleshoot ProfiBus devices. This function contains 6 bytes of standard diagnostic information, plus up to an additional 238 bytes of device specific diagnostic information. Most configuration tools support this command and can read the diagnostic information from the Profibus device.

SYMPTOM POSSIBLE CAUSE POSSIBLE FIX

Yellow BUS LED does not light.

Initialization problem. LED ON if in data exchange state.

Check Station Address. Is GSD file correct. Check for wiring error.

Both the internal EEPROM and external address switches are set to an address of 126.

Module awaiting Set Slave Address command in order to complete initialization. Alternately, set switches from 0-125 and re-power.

Yellow BUS LED turned OFF.

Communication Halted.

Cycle power to reset unit. Investigate grounding.

Cannot communicate.

Power ON at module and/or converter?

Check power. Is green RUN LED ON?

Is address correct? Check address setting.

Is the termination switch of the Profibus connector at the prior node turned on?

Switch Termination on only

at the ends of the network. With termination switch on, the outgoing connections are disconnected from the network chain.

Continuous flashing green RUN LED.

Internal firmware problem.

Return the module for service.

Many Communication Errors.

Missing Termination Resistors?

Termination resistors must be placed only at both ends of a network or segment.

Is baud rate too high for distance?

Maximum distance is limited below 1200 meters as baud rate is increased above 93.75Kbps (see Table).

Using Connectors To

Troubleshoot

Diagnostics Function

Diagnostics Table

If your problem still exists after checking your wiring and reviewing this information, or if other evidence points to another problem with the unit, an effective and convenient fault diagnosis method is to exchange the module with a known good unit. Acromag’s Application Engineers can provide further technical assistance if required. Complete repair services are also available from Acromag.




10

There are nine calibration channels for the 965PB-2006, six input channels plus three temperature references (CJC). There are six calibration channels for the 965PB-2004, four input channels plus two temperature references (CJC). Input channels are calibrated differently than temperature reference channels.

The following table gives the calibration values for the input ranges of

these models. These are the input signals required to calibrate the range endpoints. Your success in recalibrating the input will depend upon the accuracy and precision of your signal source.

IMPORTANT: For best results, be sure to use a precision millivoltage source capable of reproducing the nominal thermoelectric endpoint signals at least as accurate as the module itself (better than ±0.1% of span). Always allow the module to warm up a few minutes prior to calibration.

Input Calibration Values For Supported Input Ranges

Available INPUT CALIBRATION POINTS Input Ranges

LOW CALIBRATION POINT (Cal Lo)

HIGH CALIBRATION POINT (Cal Hi)

Type J TC 0.0 (0.000mV) 700.0 (39.130mV) Type K TC 0.0 (0.000mV) 1300.0 (52.398mV) Type T TC 0.0 (0.000mV) 390.0 (20.252mV) Type R TC 0.0 (0.000mV) 1700.0 (20.215mV) Type S TC 0.0 (0.000mV) 1700.0 (17.942mV) Type E TC 0.0 (0.000mV) 950.0 (72.593mV) Type B TC 260 (0.317mV) 1700 (12.426mV) Type N TC 0.0 (0.000mV) 1200.0 (43.836mV) 100 mVDC -100.000 mVDC 100.000 mVDC ±1.00 VDC -1.00V DC +1.00V DC

Note that because of equivalent A/D gain selections between some

ranges, Type K and Type N are calibrated at the same time Type J is calibrated, and Type R and Type S are calibrated at the same time Type T is calibrated. Also, Type J and the ±1V ranges must be calibrated prior to calibrating the CJC references.

These models have two I/O Configuration definitions in their GSD files, one for normal operation, and another for accomplishing calibration. The normal data exchange definition supports 9 input words (18 input bytes representing your measured values). A second calibration definition supports 9 input words and 9 output words. The master software will allow you to choose which mode the slave will assume—Input Mode or Configuration Mode. The method used to transfer information between the master and slave will vary widely between systems. The steps below represent the minimum steps necessary to accomplish software calibration. If you choose to perform calibration and select Configuration Mode, the master will download the 9 input word/9 output word configuration during the startup sequence, and the module may then be calibrated as follows:

IMPORTANT: Be sure to turn CJC off prior to calibrating any TC or voltage ranges (writing 01H to user parameter bytes 3 & 4 will disable CJC).

CALIBRATION IMPORTANT: This module has already been calibrated at the factory and recalibration is not normally required, except as necessary to correct for long term component aging, or to satisfy your company’s maintenance requirements. Do not attempt to recalibrate this module unless absolutely required, as miscalibration will negatively affect the module’s performance.

Input Calibration




11 1. With your master software, select the “Configuration Mode” from the

GSD file when setting up the master to communicate with the module. 2. With user parameterization bytes 0 & 1, set the ranges that are to be

calibrated. 3. Turn CJC off by writing 01H to user parameter bytes 3 & 4. 4. Apply the zero calibration signal (see table of prior page) to the input to

be calibrated and allow the input to settle a few seconds. 5. Write FFH into the low-order byte of the channel’s output word several

times (to ensure transmission). In Configuration Mode, the module will automatically calibrate the channel’s zero value when FFH is detected. Then write 00H into the low-order byte to complete zero calibration.

6. Apply the full-scale calibration signal (Cal Hi, see table) to the input to be calibrated and allow the input to settle a few seconds.

7. Write FFH into the high-order byte of the channel’s output word several times to ensure transmission. In Configuration Mode, the module will automatically calibrate the channel’s full-scale value when FFH is detected. Then write 00H into the high-order byte to complete full-scale calibration.

8. Repeat steps 3-6 for the other channels of the same range. 9. With user parameter bytes 0 & 1, select the next range to be calibrated. 10. Repeat steps 4-8 for all channels of this range. 11. Repeat steps 9-10 until all input ranges have been calibrated. Note that

Type K and Type N are calibrated by calibrating Type J, and type R and Type S are calibrated by calibrating by calibrating Type T.

12. When finished calibrating, use the master software to return the module to the normal “Input Mode” to prevent miscalibration.

After completing calibration, the module should be reconfigured as

required and placed in the normal “Input Mode” configuration (I/O configuration is 9 input words only). In general, your software allows you to select the normal “Input Mode” configuration, and the slave will then be taken off-line by the master and reconfigured. If reconfiguration is successful, the slave module will pass to the data exchange state with a normal I/O configuration.

CALIBRATION

Input Calibration




12

There are three Cold Junction Compensation (CJC) sensors on the

965PB-2006, and two on the 965PB-2004. One CJC sensor is used at each terminal block for each pair of TC channels. These reference sensors are calibrated separate from the inputs, but use input channels 0, 2, and 4, the ±1V input range, and the Type J TC range to accomplish calibration. Be sure that the Type J TC and ±1V ranges are calibrated at inputs 0, 2, and 4 prior to calibrating CJC. Enable CJC and calibrate Cold Junction Compensation as follows:

IMPORTANT: For best results, allow the module to warm-up for 60 minutes before calibrating cold junction compensation. Further, position module as in final application. Include air space between adjacent modules (see below). 1. With your master software, select the “Configuration Mode” from the

GSD file when setting up the master to communicate with the module. 2. Select TC Type J range by writing 00H to user parameter bytes 0 and 1. 3. Enable the CJC sensors by writing 00H to user parameter bytes 3 and 4. 4. Connect a Type J TC reference at 0°C (0.000mV) to inputs 0, 2, and 4. 5. Write 55H into the low-order byte of the output word for the CJC you

wish to calibrate (55H is used to avoid confusion with FFH used in normal input calibration). If calibration is successful, the input adjacent to the CJC will read 0.0ºC ±0.1°C (this is input 0, 2, or 4 for CJC 0, 1, or 2). If calibration is not successful, the input adjacent to the CJC will read 1000.0°C (this is input 0, 2, or 4 for CJC 0, 1, or 2) and you must try to calibrate again. Check that your input is a Type J, your signal is 0°C (0.000mV), and you are at the correct input channel, then retry calibration.

6. Repeat steps 4-5 until all CJC sensors have been calibrated. 7. When finished calibrating CJC, use the master software to return the

module to the normal “Input Mode” to prevent miscalibration.

TIP: Although individual channels are accurate and repeatable, because the CJC sensors are located at different points on the circuit board, and at different temperatures, this difference may be reflected in a measurement disparity between channels of the same unit. This is most apparent with the 6 channel TC units. This disparity will also vary with the position of the module, whether units are tightly spaced with respect to one another, and the particular thermal dynamics of your control cabinet or panel installation. For applications that require several modules to be mounted side-by-side, it is recommended that 1-inch of air space be provided between modules to minimize this disparity and achieve rated accuracy. Critical applications requiring even greater accuracy may require that additional calibration be applied to remove these offsets via software.

CALIBRATION

CJC Calibration




13

The following table gives the equivalent thermoelectric millivoltage for supported thermocouple types at various temperatures. Thermocouple milliVoltage Versus Temperature (From NIST National Institute of Standards and Technology TC Tables)

TEMP Thermoelectric milliVoltage (w/ Reference Junction at 0C) C J K T E R S B

- 250 --- -6.404 -6.181 -9.719 --- --- --- - 200 -7.890 -5.891 -5.603 -8.824 --- --- --- - 150 -6.499 -4.912 -4.648 -7.279 --- --- --- - 100 -4.632 -3.553 -3.378 -5.237 --- --- --- - 50 -2.431 -1.889 -1.819 -2.787 --- --- --- 0 0.000 0.000 0.000 0.000 0.000 0.000 0.000 + 50 2.585 2.022 2.035 3.047 0.296 0.299 --- + 100 5.268 4.095 4.277 6.317 0.647 0.645 --- + 150 8.008 6.137 6.702 9.787 1.041 1.029 --- + 200 10.777 8.137 9.286 13.419 1.468 1.440 --- + 250 13.553 10.151 12.011 17.178 1.923 1.873 --- + 300 16.325 12.207 14.860 21.033 2.400 2.323 --- + 350 19.089 14.292 17.816 24.961 2.896 2.786 --- + 400 21.846 16.395 20.869 28.943 3.407 3.260 --- + 450 24.607 18.513 --- 32.960 3.933 3.743 1.002 + 500 27.388 20.640 --- 36.999 4.471 4.234 1.241 + 550 30.210 22.772 --- 41.045 5.021 4.732 1.505 + 600 33.096 24.902 --- 45.085 5.582 5.237 1.791 + 650 36.066 27.022 --- 49.109 6.155 5.751 2.100 + 700 39.130 29.128 --- 53.110 6.741 6.274 2.430 + 800 --- 33.277 --- 61.022 7.949 7.345 3.154 + 900 --- 37.325 --- 68.783 9.203 8.448 3.957 +1000 --- 41.269 --- 76.358 10.503 9.585 4.833 +1200 --- 48.828 --- --- 13.224 11.947 6.783 +1400 --- --- --- --- 16.035 14.368 8.952 +1600 --- --- --- --- 18.842 16.771 11.257 +1700 --- --- --- --- 20.215 17.942 12.462 +1750 --- --- --- --- 20.878 18.504 13.008 +1800 --- --- --- --- --- --- 13.585

CALIBRATION




14

TECHNICAL REFERENCE

PTO Certified - Unit certified by the ProfiBus Trade Organization.

Safety Agency Approvals – CE, UL, & cUL listed, plus Class 1; Division 2; Groups A, B, C, D approvals.

Fully Independent Slave w/ Direct I/O Connection – Self-contained unit does not require special bus couplers, power supply, or rack mount to operate.

Plug-In Terminal Blocks & DIN-Rail Mount - Make mounting, removal, and replacement easy.

Industry Standard ASIC – Uses Siemens SPC3 intelligent ASIC to talk ProfiBus.

Isolated RS485/ProfiBus Network Interface – Highly immune to noise and can operate over long distances. Allows many modules to network together.

Auto-Baud Rate Detection – The baud rate is set automatically.

High-Speed Data Rates – Half-duplex RS485 up to 12M baud.

Includes RTS Support – ProfiBus interface includes the optional RTS (Request-To-Send) direction control.

Flexible DC Millivolt or Thermocouple Inputs - Accepts either DC millivolt, or thermocouple input signals, with linearization, lead break detection, and TC reference junction compensation included.

Range Variability – The first 3 channels must share the same range, but this can be different than the range of the last 3 channels (965PB-2006), or the fourth channel (965PB-2004).

Precise High-Resolution A/D Conversion – Modules use high-resolution, low noise, sigma-delta, analog-to-digital conversion for high accuracy and reliability.

Nonvolatile Reprogrammable Memory – Allows the functionality of this device to be reliably reprogrammed thousands of times.

Fully Isolated – Input channels (as a group), network, and power are all isolated from each other for safety and increased noise immunity.

LED Indicators – A green LED indicates power. A yellow bus status LED indicates proper network connection.

Watchdog Timer Built-In – Standard for the ASIC and operates in the data exchange mode if communication with the master is lost.

Self-Diagnostics & Diagnostic Watchdog - For easy maintenance and troubleshooting. Includes a hardware watchdog timer built into the microcontroller that causes it to initiate a self reset if the controller ever “locks up” or fails to return from an operation in a timely manner.

Wide-Range DC-Power – Wide-range and diode-coupled for use with redundant supplies, and/or battery back-up.

Hardened For Harsh Environments - For protection from RFI, EMI, ESD, EFT, & surges. Has low radiated emissions per CE requirements.

Wide Ambient Operation – Reliable over a wide temperature range.

KEY FEATURES




15

8

EF 021

DC

34

8

0EF

DC

234

9A

B 56

7

B

9A

56

CJC1

AIN3

AIN2

AIN1

+5V

-6V

5V

1

+6V

RTS

CJC2

CJC0

IN3-

IN4-

IN4+

IN5+

IN0-

IN1-

IN1+

IN2+

1x4:1

2x4:1

+6V

5V

7

4

4

SHLD

DB9

IN5-

IN2-

IN0+

IN3+

Vref

Vref

MUX

MUX

MUX

PWRLED

+5V BUSLED

+5V

12-36VDC POWER

NETWORK

+5V

+6V

DC--6V

-6V

NEG VOLTAGECONVERTER

INPUT/LOGICPOWER

NETWORKPOWER

MICROCONTROLLER

ISOLATEDFLYBACKSWITCHER

RS485PROFIBUSTRANSCEIVER

DC+

ISOLATED INPUT POWER

ISOLATED RS485

ISOLATED SECONDARIES

ADDRESSBUFFER

A/DCONVERTER

PROFIBUSSPC3 SLAVEASIC

INPUTS 0, 1, & 2 MUSTBE SAME TYPEINPUTS 3, 4, & 5 MUSTBE SAME TYPE

965PB-200X SIMPLIFIED SCHEMATIC

These input modules will interface with up to four or six DC voltage or

thermocouple input channels according to the model number, and provide an isolated RS485 ProfiBus interface for configuring and monitoring the inputs. A multiplexer is used to connect each input to an A/D converter (2 A/D channels serve up to 3 channels each). Separate temperature sensors (one per channel pair/terminal block) are used to accomplish thermocouple cold junction compensation and are multiplexed to a third A/D channel. The A/D converter then applies appropriate gain to the signals, performs analog-to-digital conversion, and digitally filters the signals. The A/D converter also switches the lead pullups/pulldowns to facilitate upscale or downscale thermocouple break detection. The digitized A/D signal is then transmitted serially to a microcontroller. The microcontroller completes the transfer function according to the input type and its embedded program. Configuration and calibration parameters are stored in non-volatile memory integrated within the microcontroller. These modules implement the ProfiBus protocol via an industry-standard SPC3 ASIC from Siemens. This ASIC acts like a RAM or UART chip to the internal microcontroller and completely handles the requirements of the protocol standard. The ASIC will transfer network data to the microcontroller and automatically provide the response to the bus. The ASIC handles the ProfiBus protocol and communicates with the network via an optically isolated RS485 transceiver. A wide input switching regulator (isolated flyback) provides isolated power to the input circuit and the RS485 port. Refer to the simplified schematic shown below to gain a better understanding of the circuit.

Note that input types may vary between channel groups—channel group 0, 1, and 2 may be configured differently from channel group 3, 4, and 5. Inputs are not isolated channel-to-channel, except for small common mode voltage differences in the range of ±4V.

HOW IT WORKS




16

These DC-powered, DIN-rail mount, ProfiBus DP slave modules will condition up to 4 or 6 thermocouple or millivolt input signals according to the model, and provide an isolated RS485 ProfiBus network interface. Inputs (as a group), network, and power are isolated from each other. Non-volatile reprogrammable memory stores configuration and calibration information.

The ProfiBus model prefix “900” denotes the Series 900. The “PB” suffix denotes ProfiBus. Select 965PB for mV/TC input types. The four digit suffix of this model number represents the following options, respectively: “2” = ProfiBus DP; “0” = Default; “04” or “06” = 4 or 6 Channels, respectively. Four or six millivolt or thermocouple input channels. The unit can be configured to accept one of several input ranges described below. The unit must be wired and configured for the intended input type and range (see Connections Section for details). The following paragraphs summarize this model’s input types, ranges, and applicable specifications.

Thermocouple (See Table 1): Configurable for J, K, T, R, S, E, B, and N thermocouple types as shown in Table 1. Linearization, Cold-Junction Compensation (CJC), and open circuit or lead break detection are included. The first three channels must be configured for the same thermocouple type, but this can be different from the last three channels which must be the same type. The selection of Upscale or Downscale break detection applies to all channels together.

TC Input Reference Test Conditions: TC Type J unit with a 10mV

minimum span (e.g. Type J with 200C span); Ambient = 25C; unit mounted vertically with 1-inch of air space around unit.

TC Break Detection: Can be selected for Upscale or Downscale open sensor or lead break detection. Selection applies to all channels simultaneously. Cannot be disabled.

TC Input Bias Current: ±25nA typical (TC break). Table 1: Supported TC Types, Ranges, and Accuracy

TC

TC

Material

ISA/ANSI

Color

C Temp Range

Typical1

Accuracy

J +Iron, -Constantan

White/ Red

-210 to +760C 0.5C

K +Chromel, -Alumel

Yellow/ Black

-200 to +1372C 0.5C

T +Copper, -Constantan

Blue/ Red

-260 to +400C 0.5C

R +Pt/13%Rh, -Constantan

Black/ Red

- 50 to +1768C 1.0C

S +Pt/10%Rh, -Constantan

Black/ Red

- 50 to +1768C 1.0C

E +Chromel, -Constantan

Purple/ Red

-200 to +1000C 0.5C

B +Pt/10%Rh, -Pt/6%Rh

Gray/ Red

+260 to 1820C 1.0C

N +Nicrosil, -NISIL

Orange/ Red

-230 to -170C; -170 to +1300C

1.0C 0.5C

SPECIFICATIONS

Model Numbers 965PB-2004 (4 mV/TC) 965PB-2006 (6 mV/TC)

Analog Inputs




17

Note 1 (Table 1): Accuracy is given with CJC switched off. Relative

inaccuracy with CJC enabled may increase by as much as 1.0C

during warmup, but will be 0.2C typical (0.5C maximum) after one hour. CJC inaccuracy must be added to the inaccuracy numbers in Table 1 to determine overall inaccuracy. This figure will also vary with mounting (see below).

Thermocouple Reference (CJC): Accurate to better than .0.5C at

25C (see Note of Table 1). Ambient temperature effect of the CJC is

0.01C/C typical.

Note: Cold Junction Compensation may be switched off to permit the direct connection of a mV source to the input for ease of calibration. Allow the module to warm up for an hour prior to calibrating CJC.

Mounting Considerations: There are three cold junction sensors on the 965PB-2006, and two on the 965PB-2004. One CJC sensor is used at each terminal block for each pair of TC channels. Although individual channels are accurate and repeatable, because these CJC sensors are located at different points on the circuit board, and at different temperatures, this difference may be reflected in a measurement disparity between channels of the same unit. This is most apparent with the 6 channel TC units. This disparity will also vary with the position of the module, whether units are tightly spaced with respect to one another, and the particular thermal dynamics of your control cabinet or panel installation. For applications that require several modules to be mounted side-by-side, it is recommended that 1-inch of air space be provided between modules to reduce this disparity and maintain rated accuracy. If an air gap between modules cannot be accommodated, then increased channel-to-channel disparity could result in derated accuracy. Some applications may require that additional calibration be applied to remove these offsets via software.

TC Linearization: Within 0.25C of the NIST tables.

DC Voltage (See Table 2): Can be configured for the bipolar DC voltage

range of 100mVDC or ±1V DC.

Input bias current: 25nA typical.

Voltage Input Reference Test Conditions: 100mV input range with

10mV span; Ambient Temperature = 25C.

Input Overvoltage Protection: Bipolar Transient Voltage Suppressers (TVS), 18V clamp level typical.

Accuracy: TC accuracy is listed in Table 1. CJC accuracy is 0.5C.

Voltage accuracy is better than 0.05% of span. This includes the effects of repeatability, terminal point conformity, and linearization, but does not include sensor error.

Measurement Temperature Drift: Better than 50ppm/C

(±0.005%/C) w/ CJC OFF, 100ppm/C (±0.01%/C) w/ CJC ON.

Analog to Digital Converter (A/D): A 16-bit - converter.

Resolution: Given in Table 2 below per applicable range. Table 2: Effective Resolution Per Input Range

Range Resolution

100mV DC 0.005% or 1 part in 20000

±1V DC 0.005% or 1 part in 20000

Thermocouples 0.1C (0.18F)

Analog Inputs

General Specifications




18

Input Conversion Rate: 80ms per input channel, 320ms for four input channels, 480ms for six input channels, typical. Additionally, CJC channels are read every 10 seconds (at 80ms each, 160ms for two, or 240ms for three). Goal is 50-100ms/channel.

Input Filter: Normal mode filtering, plus digital filtering optimized and

fixed per input range within the - ADC.

Input Filter Bandwidth: -3dB at 3Hz, typical.

Noise Rejection (Normal Mode): 40dB @ 60Hz, typical with 100 input unbalance.

Noise Rejection (Common Mode): 140dB @ 60Hz, typical with 100 input unbalance.

Dimensions: 1.05 inches wide, 4.68 inches tall, 4.35 inches deep. Refer to the dimensions drawing at the front of this manual.

DIN Rail Mount: Type EN50022; “T” rail (35mm).

I/O Connectors: Removable plug-in type terminal blocks rated for 15A/300V; AWG #12-24 stranded or solid copper wire.

Case Material: Self-extinguishing NYLON type 6.6 polyamide thermoplastic UL94 V-2, color beige; general purpose NEMA Type 1 enclosure.

Printed Circuit Boards: Military grade FR-4 epoxy glass.

Shipping Weight: 1 pound (0.45 Kg) packed.

Network Connector: 9-pin D-Sub connector (female) with metal housing and 4-40 jack screw support.

D-Sub Pin Signal Description

1 SHLD Shield (Connect to Earth Ground) 2 NC No Connection 3 A Data A (TxD/RxD+) 4 RTS Request To Send 5 GND RS485 Logic Ground 6 +5V +5V 7 NC No Connection 8 B Data B (TxD/RxD-) 9 NC No Connection

ProfiBus Trade Organization (PTO): Certified.

Safety Approvals: CE marked (EMC Directive 89/336/EEC); UL Listed (UL508, UL1604); cUL Listed (Canada Standard C22.2, No. 142-M1987 & 213-M1987); Hazardous Locations: Class 1; Division 2; Groups A, B, C, and D.

Operating Temperature: -25C to +70C (-13F to +158F).

Storage Temperature: -40C to +85C (-40F to +185F).

Relative Humidity: 5 to 95%, non-condensing.

Power Requirements: 11-36V DC SELV (Safety Extra Low Voltage). Observe proper polarity. Current draw will decrease up to 10% as baud rate is increased to 12MB (data below is at 9600 baud).

Supply 965PB-200X (Typical/Maximum at 9600bps)

12V 197mA / 217mA

15V 156mA / 172mA

24V 93mA / 102mA

36V 65mA / 72mA

General Specifications

Enclosure and Physical

Agency Approvals

Environmental

CAUTION: Do not exceed 36VDC peak, to avoid damage to the module.

External Fuse: Select a high surge tolerant fuse rated for 1A or less to protect unit.




19

CAUTION: Risk of Electric Shock – More than one disconnect switch may be required to de-energize equipment before servicing.

Power Supply Effect:

Volts: Less than 0.001% of output span change per volt for rated power supply variations.

60/120 Hz Ripple: Less than 0.01% of output span per volt peak-to-peak of power supply ripple.

Isolation: Input channels (as a group), power, and network circuits are isolated from each other for common-mode voltages up to 250VAC, or 354V DC off DC power ground, on a continuous basis (will withstand 1500VAC dielectric strength test for one minute without breakdown). Complies with test requirements of ANSI/ISA-82.01-1988 for voltage rating specified.

Electromagnetic Compatibility (EMC) -

Minimum Immunity Per European Norm EN50082-1:

Electrostatic Discharge (ESD) Immunity: 4KV direct contact and 8KV air-discharge to the enclosure port per EN61000-4-2.

Radiated Field Immunity (RFI): 10V/M, 80 to 1000MHz AM and 900MHz keyed carrier, per EN61000-4-3 and ENV50204.

Electrical Fast Transient Immunity (EFT): 2KV to power, and 1KV to signal I/O per EN61000-4-4.

Conducted RF Immunity (CRFI): 10V rms, 150KHz to 80MHz, per EN61000-4-6.

Surge Immunity: 0.5KV per EN61000-4-5.

Emissions Per European Norm EN50081-1:

Radiated Frequency Emissions: 30 to 1000MHz per EN55022 Class A

WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be required to take adequate measures.

Installation Category: Designed to operate in an Installation in a Pollution Degree 2 environment with an installation category (over-voltage category) II rating.

Electromagnetic Interference Immunity (EMI): Measurement shift less

than 0.25% of reference span (±0.5°C of 200°C J-TC span) with interference from switching solenoids, commutator motors, & drill motors.

IMPORTANT: Power, input, and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods Article 501-4(b) of the National Electrical Code, NFPA 70 for installations in the U.S., or as specified in section 18-1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction. This equipment is suitable for use in Class I, Division 2, Groups A, B,

C, and D, or non-hazardous locations only. WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2. WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

Environmental

Input channels are not isolated channel-to-channel, except for small common-mode voltage differences within ±4V.

These limits represent the minimum requirements of the standard, but product has typically been tested to comply with higher standards in some cases.




20

Interface Standard: 3-wire RS-485 multi-drop, half-duplex (D, D-bar, and Common), asynchronous.

Command/Response Protocol: Standard ProfiBus DP (Master/Slave) protocol per European Norm EN50170.

Ident_Number: 0706 Hex (965PB-2004); 0705 Hex (965PB-2006).

GSD Files: Provided on CDROM or via download from PTO web site, ACRO0706.GSD (965PB-2004); ACRO0705.GSD (965PB-2006).

Baud Rate: Supported baud rates are 9600, 19.2K, 45.45K, 93.75K, 187.5K, 500K, 1.5M, 3M, 6M, and 12M bits per second, auto-detected. Maximum transmission length is dependent on baud rate selection (range is up to 1200M at 9600bps, or up to 100M at 12Mbps). Refer to the following table for maximum transmission distances at supported baud rates using recommended type A (<30pF/M), or alternately type B (<60pF/M) bus wire (see EN50170):

NETWORK LENGTH

Baud Rate Type A Type B

9600 bps 1200M 1200M 19.2K bps 1200M 1200M ≤ 93.75K bps 1200M 1200M 187.5K bps 1000M 600M 500K bps 400M 200M 1.5M bps 200M NA ≤ 12M bps 100M NA

Parity: Even parity.

Stop Bits: One.

Communication Distance: Up to 1200 meters without a repeater.

Address: Set via two rotary hexadecimal switches adjacent to the power terminals, or alternately via the Set Slave Address command. Valid setting is 0-125 (7 bits). Address 126 (7EH) is the default factory address and is reserved for commissioning purposes only. Address 127 (7FH) is reserved by the software as a global address for broadcast messages. If the address switches are set to 126 upon power-up (or 126 to 254), then the unit will retrieve its address from its internal EEPROM rather than the switches. The internal EEPROM setting is modified via the Set Slave Address command. Powering up with switches set to 255 (FFH) will cause the internal EEPROM setting to revert back to 126 (7EH), which may be used to recommission the module. If both the internal EEPROM address and the switches are set to 126 upon power-up (this is the initial state from the factory), the module will await the Set Slave Address command before completing initialization and assuming the data exchange mode.

IMPORTANT (Address Setting): The internal EEPROM address setting and external switch setting is 126 from the factory. As such, the module will await the Set Slave Address command following power-up and will not proceed to exchange data, unless the external switches are instead set to an address from 0-125, or the internal setting is changed to an address from 0-125 via the Set Slave Address command.

Maximum Message Size: Up to 32 bytes recommended, extendable up to 244 bytes of data/node/message, plus 11 bytes of overhead (frame).

ProfiBus Character: 11 bits (1 start bit + 8 data bits + 1 even parity bit + 1 stop bit). Applies to all bytes, including frame bytes.

Communication

Interface

Note: Address 127 (F7H) is reserved by the software as a global address for broadcast messages.




21

Bus Idle State: “1” (a start bit causes line to go to “0”). An idle state of at least 33 Tbits (sync-time) must be provided between messages. Note: 1Tbit at 12Mbaud = 1/12000000bit/sec = 83nsec.

Network Capacity: Multi-drop up to 31 modules, plus a host, without a repeater. Up to 125 modules plus a host if four repeaters are used (one for every 31 nodes).

Network Termination: Use 220Ω “A” to “B”, plus 390Ω “A” to GND, and 390Ω “B” to +5V. Use ±2%, 0.25W resistors.

LED Indicators:

Run (Green) - Constant ON indicates power on and unit is OK. Flashing ON/OFF indicates unit is performing diagnostics (first few seconds following power-up), or has failed diagnostics (after a few seconds).

Bus (Yellow) – ON indicates unit has completed its initialization sequence and is in the data exchange mode on the network.

Switches:

Slave Address – Slave address is set via two rotary hexadecimal switches adjacent to the power terminals (see Address above).

I/O values of Acromag 9xxPB modules are represented by the following simple data types for temperature, percentage, and discrete on/off. Note that when transferring words, data bytes are transmitted using “Big Endian” format (MSB first, LSB second).

Data Types Description

Percentage (This Model)

A 16-bit signed integer value with resolution of

0.005%/lsb. 20000 is used to represent 100%. For example, -100%, 0% & 100% are represented by decimal values –20000, 0, & 20000, respectively. Full range is –163.84% (-32768 dec) to +163.835% (+32767 dec).

Temperature (This Model)

A 16-bit signed integer value with resolution of 0.1C/lsb.

For example, a value of 12059 is equivalent to 1205.9C,

a value of –187 equals –18.7C. The maximum possible

temperature range is –3276.8C to +3276.7C.

Discrete A discrete value is generally indicated by a single bit of an 8-bit byte. The bit number/position typically corresponds to the discrete channel number. Unless otherwise defined for outputs, a 1 bit means the corresponding output is closed or ON, a 0 bit means the output is open or OFF. For active-high inputs, a value of 1 means the input is in its high state (usually >> 0V), while a value of 0 specifies the input is in its low state (near 0V). For active low inputs, a value of 1 means the input is ON (Active low near 0V), while a value of 0 specifies the input is OFF or in its high state (usually >> 0V).

Communication

Interface

Controls & Indicators

Data Types




22

This model has 7 user parameterization bytes (User_Prm_Data) as follows:

Byte Description Default

0 Do Not Use – Reserved for SPC3 ASIC NA

1 Channel 0, 1, 2 Range Select: 00H 00H = Type J TC 05H = Type E TC 01H = Type K TC 06H = Type B TC 02H = Type T TC 07H = Type N TC 03H = Type R TC 08H = ±100mV DC 04H = Type S TC 09H = ±1.0V DC

2 Channel 3, 4, 5 Range Select: 00H 00H = Type J TC 05H = Type E TC 01H = Type K TC 06H = Type B TC 02H = Type T TC 07H = Type N TC 03H = Type R TC 08H = ±100mV DC 04H = Type S TC 09H = ±1.0V DC

3 Break Detection: 00H = Upscale (all channels). 01H = Downscale (all channels).

00H

4 CJC Enable For Channel 0, 1, 2: 00H= Enable Cold Junction Compensation at CH 0,1,2. 01H= Disable Cold Junction Compensation at CH 0,1,2.

00H

5 CJC Enable For Channel 3, 4, 5: 00H= Enable Cold Junction Compensation at CH 3,4,5. 01H= Disable Cold Junction Compensation at CH 3,4,5.

00H

6 Writing 55H to this register will cause the module to restore its original factory calibration. Note that 55H is not stored, but acts as a trigger, as this byte always reads as 00H.

00H

7 Factory Use Only – Do Not Modify. 00H

Module Specific

Parameters (User_Prm_Data)

Note that channels 0, 1, & 2, and channels 3, 4, & 5 (every group of 3 channels) share the same input configuration, but the configuration may vary between the two groups. Break detection applies to all channels together. CJC 0 is used for channels 0 & 1, CJC 1 for channels 2 & 3, and CJC 2 for channels 4 & 5. All parameterization bytes take effect immediately. This model does not include any user defined diagnostic data (Ext_Diag_Data).




23 Notes:




24

Revision History

The following table shows the revision history for this document:

Release Date Version EGR/DOC Description of Revision

09 APR 03 A BC/KLK Release to Production

28 OCT 03 B BC/KLK UL Updates per ECN 03J022.

02 NOV 04 C CAP/KLK Added latest UL Information to Manuals and Labels per ECN 04J008.

11 JAN 05 D RH/KLK Software Update per ECN 05H018.

02 FEB 15 E FJM/MJO Correction to connectors on DB9 Connections table.


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