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7/15/2013

Burkert - Control Valves.pdf

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Control Valves , Process Valves for Various Level of body materials.

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Page 1: Burkert - Control Valves.pdf

7/15/2013

Page 2: Burkert - Control Valves.pdf

BURKERT INTRODUCTION

Founded in 1946 by Christian Bürkert

Product range: valves, sensors, controllers,

actuators, automated systems and

applications

SEGMENTS

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Page 3: Burkert - Control Valves.pdf

BRAND VALUES

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PRODUCT PORTFOLIO

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INSTRUMENTATION APPLICATION - PROCESS VALVES

Angle Seat Valve

Globe Control Valve

Diaphragm Valve

Ball Valves Control Head Positioner

Process valves GENERAL SPECS

CIRCUIT FUNCTION - >2 / 2 , 3 / 2 WAY

ORIFICE - > DN 04 - DN 100

PORT - > G THREAD , NPT , FLANGE , CLAMP ,

WELD , TUBE BEND

BODY - > GUN METAL , SS , FORGED , CAST

PRESSURE - > 0 BAR – 25

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PROCESS / CONTROL VALVE [ ELEMENT ]

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Positioner „Basic“

Type 8696 (Ø 50)

Positioner „Basic“

Type 8694 (Ø 70)

Positioner

Type 8692 (Ø 70)

Process Controller

Type 8693 (Ø 70)

Angle Seat Valve

with Positioner

Process Controller

Globe Valve with

Positioner

Globe Valve with

Positioner Process

Controller

Diaphragm Valve

with Positioner

Process Controller

Page 7: Burkert - Control Valves.pdf

PROCESS / CONTROL VALVES

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Design rugged and reliable technology

Cleanability IP 65/67 / resistant to cleaning detergents / outline in acc. to EHEDG

Process Availability Cycle life like market leader (type 2000) just better looking

Controlability

Increased controlability and more compact control actuator

MMI Graphic display with backlight, feedback status lighting visible from across the plant floor

Modularity

Infinite combination possibilities to offer exactly what the customer needs

DIA

PH

RA

GM

A

NG

LE S

EAT

GLO

BE

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PROCESS / CONTROL VALVES

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Automation

PROCESS [ FOOD & BEVERAGE , PHARMA

& COSMETICS , GENERAL APPLICATION

WITH HIGH CLEAN ]

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PROCESS / CONTROL VALVES

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Food & Beverage

Pharmaceutical and Cosmetics

Dairy

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PROCESS / CONTROL VALVES

ELEMENT Angle Seat Valve with

Positioner Process Controller

CLASSIC Angle Seat

Valve with TOP

Positioner Process

Controller

CLASSIC Angle Seat

Valve with SIDE

Positioner Process

Controller

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PROCESS / CONTROL VALVES

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PROCESS / CONTROL VALVES

ELEMENT Diaphragm

valve with TOP

Positioner Process

Controller

CLASSIC Diaphragm

Valve with SIDE

Positioner Process

Controller

CLASSIC Diaphragm Valve

with SIDE / TOP Positioner

Process Controller

ELEMENT Diaphragm Valve

with TOP Positioner Process

Controller

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PROCESS / CONTROL VALVE [ ELEMENT ]

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Large scale integration (smart process valve)

Modular devided program - fit for purpose (cost/value)

BASIC positioner for simple / low cost applications

Improved operation / software handling (graphic display, keypad …)

Keep the proofed software funtionality and refine it

Smaller orifices → smaller actuators → more compact process valve systems

Simple and safe design, robust assembly

Contactless analog position sensor (wearout free)

Diagnosis capabilities

PC software tool for parametrization

Objective

Page 14: Burkert - Control Valves.pdf

POSITIONER / CONTROL VALVE [ ELEMENT ]

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dou6le act. 0.5 mm

single act. 2.5 mm

single act. 0.6 mm

Standard Program

Positioner BASIC

Type 8696 Ø 50

Postioner BASIC

Type 8694 Ø 70

actuator comm. el. connection fl. connection feedback pilot valves ATEX

23xx Ø70…130

27xx Ø80…225

23xx Ø70…130

23xx Ø50

push-in connectors

threaded port G1/8 SS

push-in connectors

threaded port G1/8 VA

push-in connectors

threaded port G1/8 VA

cable gland

M12 connector SS

cable gland

M12 connector SS

M12 connector SS

ASI

Zone 2/22

Profibus DPV1

DeviceNet

Initiator 3-wire

single act. 0.6 mm

single act. 2.5 mm

single act. 0.6 mm

no

no

no

Zone 2/22

Zone 2/22

el. I/O

analog feedback

analog feedback

analog feedback

binary input

binary input

2 binary outputs

Positioner/ P-Controller Type 8692/93 Ø 70

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POSITIONER [ ELEMENT ]

Cable gland or multipin connector M12 SS

Push-in-connectors or Threaded port

connections SS G1/8

Stainless steal design cover

Graphic display (128x64 COG) with backlight, 4 softkeys

Integrated air routing to the actuator

Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability

Modular housing concept ELEMENT design

Air supply filter (easy to service) 2 x screw M4

reliable fixation on the actuator

Pressure relieve valve: exhausting the air self draining water jet protected

Type 8692 / 8693

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POSITIONER [ ELEMENT ]

Type 8692 / 8693

Pilot valve system: single acting double acting single acting high flow rate

El. connection: cable gland with screw terminal multipin connectors M12

PC board: binary input flashable partly moulded

Initiator (option)

Display / key module

Contactless analog position sensor

Sensor puck

Actuator attachment kit

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POSITIONER [ ELEMENT ]

Type 8692 / 8693

minimum space consumption in the plant piping

easy to clean and highly resistant choice of material especially for wash down applications

fit for purpose automation solution

best value solution for the application requirements

modular program of positioners / process controllers (86932, 8693, 8694, 8696)

Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter)

Maximum plant availability given by failsafe performance, simple and safe design

Reliability guaranteed by simple start up, operation and clear status display

compact design, smooth surface outline including the sealings

IP65/67, NEMA4x, CSA *

Features Benefits

*: NEMA4x, CSA in preparation

: Certified according to

C22.2 No. 139 (CSA) and UL 429

Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator

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Page 18: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Type 8692 / 8693

Minimized efford for engineering, installation and maintenance

Maximized status transparency locally but also via the PLC system

positioner / process controller with automatic Tune-functions for position and process control loop

Convenient operation and programming by graphic display, keypad and clear software structure

Large backlit graphic display (128x64 COG), intvertable contrast

4 softkeys, selfexplaining functionality

Simple installation and quick start up

Approved powerful range of additional software functions just appears if needed

Fieldbus interfaces PROFIBUS DPV1 or DeviceNet

Features Benefits

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Page 19: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Type 8692 / 8693 Display

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POSITIONER [ ELEMENT ]

Display module

Large graphic display 128x64 COG

Backlight / invertible contrast

Clear operation and software handling

Graphical display of curve progressions (SP, PV, process charcteristics)

Bargraph display of values

Show units

Choice of different languages (English, German)

Self explanatory 4-key-system

Type 8630, 8635, 1067

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Page 21: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Push-in-connectors or Threaded port

connections SS G1/8

Stainless steal design cover

Signal LEDs, keys, DIP switches

Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability

Modular housing concept ELEMENT design

Air supply filter (easy to service)

(8694)

2 x screw M4 reliable fixation on the actuator

Pressure relieve valve: exhausting the air self draining water jet protected

Type 8694 / 8696 BASIC

8694 BASIC: M12 SS connector cable gland

8696 BASIC: M12 SS connector

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Page 22: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Type 8694 BASIC

El. connection: cable gland with screw terminal multipin connectors M12

PC board: binary input flashable analog feedback (option)

Sensor puck

Integrated air routing (ELEMENT) or

external routing (27xx)

Contactless analog position sensor

Signal LEDs, keys, DIP switches

Pilot valve system 8694: single acting single acting high air flow rate

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Page 23: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Type 8696

El. connection: multipin connector M12 SS

PC board: binary input flashable analog position feedback (option)

Sensor puck

Integrated air routing to the actuator

Contactless analog position sensor

Signal LEDs, keys, DIP switches

Pilot valve system 8696: single acting

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Page 24: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Options • Analog position feedback

• Push-in-connectors or threaded SS connection

• Cable gland or M12 SS connector

• High air flow rate pilot valve (8694 single acting; Jan.

2009)

• AS-Interface (8694) (Jan. 2009)

Type 8694 / 8696 BASIC

Software features • Binary input

• Automatic tune for positioner

• Close tight function

• Choice of linear or customized operation characteristics

• Sense of action setpoint / position

• Shifting manual and automatic operation

• Integrated air routing to the actuator

• PC software tool for parametrization (2009)

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Page 25: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Type 8694 / 8696 BASIC

Minimum space consumption in the plant piping

Easy to clean and highly resistant choice of material especially for wash down applications

Fit for purpose automation solution

Best value solution for the application requirements

Modular program of positioners / process controllers (86932, 8693, 8694, 8696)

Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter)

Maximum plant availability given by failsafe performance, simple and safe design

Compact design, smooth surface outline including the sealings (acc. to EHEDG guidelines)

IP65/67, NEMA4x, CSA *

Features Benefits

*: NEMA4x, CSA in preparation

: Certified according to

C22.2 No. 139 (CSA) and UL 429

Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator

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Page 26: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Minimized efford for engineering, installation and maintenance

Status transparency locally but also via the PLC system

Positioner with automatic Tune-function

Colored status LEDs, 2 push buttons and 4 DIP switches; software / flash interface (software in preparation)

Reliability guaranteed by a simple installation, operation and quick start up

Cost saving and simple to use by just the basic and necessary software functionality

8694 BASIC: Fieldbus AS-interface (in preparation for Dec. 2008)

Features Benefits

Type 8694 / 8696 BASIC

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Page 27: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Basic positioner as supplement to type 8692 « ELEMENT »

minimum functionality solution

excellent value for money (no display, no PID …)

Type 8694 BASIC (Ø 70 mm)

Adaption to 3rd party actuators

Positioner „Basic“

Type 8694 Ø 70

Supplement to type 8630 (adaption 27xx)

AS-Interface (Jan. 2009)

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Page 28: Burkert - Control Valves.pdf

POSITIONER [ ELEMENT ]

Dip-switches:

Close tight function

Sense of action setpoint

Characteristics linear or customized

Manual / automatic operation

Two-coloured LEDs:

Open / closed

Closing / opening

Constant control deviation

Status maual / automatic

Error display

Software / Flash interface

Push buttons:

• Manual operation

• Start tune

Type 8694 / 8696 BASIC

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Page 29: Burkert - Control Valves.pdf

Side Control Type 8792

Also available as a remote

version for external

displacement sensors

Process Controller Type 8793

Also available as a remote

version for external

displacement sensor Displacement sensors

Side Control Type 8791 Basic

Also available as a remote

version for external

displacement sensors

SIDE CONTOL ( BURKERT TYPE 8791 , 8792 , 8793

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CONTROL VALVES & POSITIONERS – 3RD PARTY

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ELEMENT for 3rd-Party

Combinations

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APPLICATION & INSTALLATION PICTURE

Type 8692 Display

Type 8693 Display

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APPLICATION & INSTALLATION PICTURE

INSTALLATION @

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APPLICATION & INSTALLATION PICTURE

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APPLICATION & INSTALLATION PICTURE

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We make ideas flow.

Thank you

CONTACT US : BURKERT CONTROMATIC PVT LTD ,

NO M6 , VSI ESTATE , TYPE II , THIRUVANMIYUR ,

CHENNAI – 600 041 , TAMILNADU , INDIA.

EMAIL : [email protected]

Website : www.burkert.in

Tel : 044 – 24540100 ; Fax : 044 - 24540099

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