Deploying a Robust, Reliable Network Infrastructure

Industrial Automation Infrastructures

Building Blocks to the Connected Enterprise

Agenda

Zone Systems and Uptime

Standards Based Media and Connectivity Selection

Supporting Switch Deployment for CPwE

Additional Information and Call to Action

3

Message“Simplifying Robust

Industrial Network and

IoT Deployment”

Panduit Industrial Automation

Infrastructure solutions

adhere to network

architectures such as CPwE,

providing a reliable end-to-

end network physical layer

infrastructure—from the

enterprise to the edge.

Our integrated physical

infrastructure building blocks,

tools and design services

simplify network deployment

for better equipment

optimization and broader risk

management.

4

So, What does our Connected Enterprise Look like today?

5

Or this,

6

Simplifying Robust Industrial Network & IoT DeploymentProvide a reliable end-to-end network architecture – from the edge of the network to the enterprise and back.

IN-ROOM™

Connecting Enterprise

and the Plant Floor

IN-ROUTE™

Distributing Ethernet

Machine-to-Machine

IN-PANEL™

Delivering Ethernet

to Machine

IN-FIELD™

Deploying Ethernet

on Machine

IN-FRASTRUCTURE™

Supporting the Network

from the Ground Up

Solutions that adhere to network

architectures such as CPwE.

7

Converged Plant-wide Ethernet Architecture

7

Physical or Virtualized Servers• FactoryTalk Application

Servers and Services Platform

• Network & Security Services – DNS, AD,DHCP, Identity Services (AAA)

• Storage Array

Remote AccessServer

Physical or Virtualized Servers• Patch Management• AV Server• Application Mirror• Remote Desktop Gateway

Server DistributionSwitch Stack

HMI

Cell/Area Zone - Levels 0–2Redundant Star Topology - Flex Links Resiliency

Unified Wireless LAN(Lines, Machines, Skids, Equipment)

Cell/Area Zone - Levels 0–2Linear/Bus/Star Topology

Autonomous Wireless LAN(Lines, Machines, Skids, Equipment)

IndustrialDemilitarized Zone (IDMZ)

Enterprise ZoneLevels 4 and 5

Rockwell AutomationStratix 5000/8000

Layer 2 Access Switch

Industrial ZoneLevels 0–3(Plant-wide Network)

CoreSwitches

Phone

Controller

CameraSafety

Controller

Robot

Soft Starter

Cell/Area Zone - Levels 0–2Ring Topology - Resilient Ethernet Protocol (REP)

Unified Wireless LAN(Lines, Machines, Skids, Equipment)

I/O

Plant Firewalls• Active/Standby• Inter-zone traffic segmentation• ACLs, IPS and IDS• VPN Services• Portal and Remote Desktop Services proxy

Wide Area Network (WAN)

Physical or Virtualized Servers• ERP - Business Systems

• Email, Web Services

• Security Services - Active Directory (AD), Identity Services (AAA)

• Network Services – DNS, DHCP

• Call Manager

Enterprise

SafetyI/O

ServoDrive

Instrumentation

Level 3 –Site Operations(Control Room)

External DMZ/ Firewall

HMI

Active

AP

SSID

5 GHz

WGB

SafetyI/O

Controller

WGB

LWAP

SSID

5 GHz WGB

LWAP

Controller

LWAP

SSID

2.4 GHz

Standby

Wireless

LAN Controller

(WLC)

Cell/Area Zone

Levels 0–2

Cell/Area Zone

Levels 0–2

Drive

RADIUS

(AAA) Server

DistributionSwitch Stack

8

Wide Area Network (WAN)

Physical or Virtualized Servers• ERP - Business Systems

• Email, Web Services

• Security Services - Active Directory (AD), Identity Services (AAA)

• Network Services – DNS, DHCP

• Call Manager

Plant Firewalls• Active/Standby• Inter-zone traffic segmentation• ACLs, IPS and IDS• VPN Services• Portal and Remote Desktop Services proxy

Physical or Virtualized Servers• FactoryTalk Application Servers and

Services Platform• Network & Security Services – DNS,

AD,DHCP, Identity Services (AAA)• Storage Array

Physical or Virtualized Servers• Patch Management• AV Server• Application Mirror• Remote Desktop Gateway Server

8

DistributionSwitch Stack

HMI

Cell/Area Zone - Levels 0–2Redundant Star Topology - Flex Links Resiliency

Unified Wireless LAN(Lines, Machines, Skids, Equipment)

Cell/Area Zone - Levels 0–2Linear/Bus/Star Topology

Autonomous Wireless LAN(Lines, Machines, Skids, Equipment)

IndustrialDemilitarized Zone (IDMZ)

Enterprise ZoneLevels 4 and 5

Rockwell AutomationStratix 5000/8000

Layer 2 Access Switch

Industrial ZoneLevels 0–3(Plant-wide Network)

CoreSwitches

Phone

Controller

CameraSafety

Controller

Robot

Soft Starter

Cell/Area Zone - Levels 0–2Ring Topology - Resilient Ethernet Protocol (REP)

Unified Wireless LAN(Lines, Machines, Skids, Equipment)

I/O

Enterprise

SafetyI/O

ServoDrive

Instrumentation

Level 3 –Site Operations(Control Room)

External DMZ/ Firewall

HMI

AP

SSID

5 GHz

WGB

SafetyI/O

Controller

WGB

LWAP

SSID

5 GHz WGB

LWAP

Controller

LWAP

SSID

2.4 GHz

Cell/Area Zone

Levels 0–2

Cell/Area Zone

Levels 0–2

Drive

Remote AccessServer

Active

Standby

Wireless

LAN Controller

(WLC)

RADIUS

(AAA) Server

DistributionSwitch Stack

Remote AccessServer

Active

Standby

Wireless

LAN Controller

(WLC)

RADIUS

(AAA) Server

HMI

Rockwell AutomationStratix 5000/8000

Layer 2 Access Switch

Soft Starter

I/O

InstrumentationController

LWAP

SSID

2.4 GHz

Drive

Safety Controller

Robot

SafetyI/O

ServoDrive

HMI

AP

SSID

5 GHz

WGB

SafetyI/O

Phone

Controller

Camera

WGB

LWAP

SSID

5 GHz WGB

LWAP

Controller

Control Panel

Best Practices

DistributionSwitch Stack

EnterpriseExternal DMZ/

Firewall

Industrial

Distribution

Frame

Enterprise

Cabinet

Solutions

Micro

Data

Center

Zone

Network

System

Zone

Network

System

Converged Plant-wide Ethernet Architecture

9

Level 3: Site Operations

IN-ROOM™

Connecting Enterprise and

the Plant Floor

INDUSTRIAL

DATA

CENTERS

Cell Zone Area

IN-ROUTE™

Distributing Ethernet

Machine-to-Machine

ZONE SYSTEMS

INDUSTRIAL

DISTRIBUTION FRAMES

Cell Zone Area

IN-PANEL™

Delivering Ethernet

to Machine

CONTROL

PANEL

OPTIMIZATION

Cell Zone Area

IN-FIELD™

Deploying Ethernet on

Machine

HARDENED CABLING

FIBER

AND COPPER

Throughout the Architecture

IN-FRASTRUCTURE™

Supporting the Network from

the Ground Up

GROUNDING AND

BONDING,

SECURITY, SAFETY

IoT – Internet of Things

Validated Architectures IntraVUE™

Building Blocks for Industrial Automation Infrastructure

10

Mapping Logical to Physical

Latest CPwE – VM, Wireless,

Distribution

Building blocks mapped to CPwE

– INZS, IDF, and IDC

Other considerations not part of logical

– Distance, Environmental (MICE) and

media bandwidth

– Structured cabling

– Switch Convergence

– Zoned architecture

11

Environmental Focus – M.I.C.E.

M.I.C.E. provides a method of categorizing the environmental classes for each plant Cell/Area zone

This provides for determination of the level of “hardening” required for the network media, connectors,

pathways, devices and enclosures

The MICE environmental classification is a measure of product robustness:

– Specified in ISO/IEC 24702

– Part of TIA-1005 and ANSI/TIA-568-C.0 standards

11

12

Developed by the TIA TR-42.9 Industrial

Infrastructure Subcommittee and published

in May 2012, the Standard provides

infrastructure, distance, telecommunications

outlet/connector configuration, and topology

requirements for cabling deployed in

industrial environments.

• Industrial Areas

• Telecommunications Spaces

• Telecommunications Pathways

• Firestopping

• Backbone Cabling

• Horizontal Cabling

• Work Area

• Grounding and Bonding

• Industrial Cabling Performance Requirements

Industrial PremisesTelecommunications Standards TIA-1005

13

Applicable Industrial StandardsTelecommunications Standards

• ANSI/TIA-1005 is explicitly supported

by the 568-C cabling standard

• TIA/EIA-568-C Defines cabling types,

distances, connectors, cable system

architectures, cable termination

standards and performance

characteristics, cable installation

requirements and methods of testing

installed cable

• C.0 defines the overall premises

infrastructure for copper and fiber

cabling

• C.2 addresses components of the

copper cabling system

• C.3 addresses components of fiber

optic cable systems

ANSI/TIA-568-C.0

(Generic)

TIA-569-B

(Pathways and

spaces)

ANSI/TIA-606-A

(Administrative)

ANSI/TIA-607-B

(Bonding and

grounding / earthing)

ANSI/TIA-758-A

(Outside plant)

ANSI/TIA-862

(Building automation

systems)

ANSI/TIA-568-C.1

(Commercial)

ANSI/TIA-570-B

(Residential)

ANSI/TIA-942

(Data centers)

ANSI/TIA-1005

(Industrial)

ANSI/TIA-1179

(Healthcare)

ANSI/TIA-568-C.2

(Balanced

twisted-pair)

ANSI/TIA-568-C.3

(Optical fiber)

ANSI/TIA-568-C.4

(Coaxial)

Common Standards Premises Standards Component Standards

14

What’s Happening in Industrial Automation?

• IT drives structured cabling

• The control panel industry

drives connecting

cable to plugs (Pt2Pt)

Machine

Control Panel

Zone System

Micro Data Center IT to Factory Floor

Control Panel to LAN

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Structured Cabling

– Solid horizontal cable terminated

with jacks

– Typically installed and left in place;

measured and warrantied

performance

– Connected to equipment with

flexible patch cords

Point-to-Point Cabling

– Stranded cable field terminated

with plugs;

– Measurements infrequently done

– No standard exists to define the

measurement method

– If the green light goes on,

then it works

Structured and Point to Point Cabling

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• Consists of patch cords, jack (patch panel),

and horizontal cabling

• Accurately test horizontal cable

• Panduit patch cords 100% tested

• Easier to reliably terminate to a jack compared

to a plug

• Can have spare or redundant links

– Aids in troubleshoot

– Easier to add connections “on the fly”

– Can plan for the future

16

Structure Cabling

17

Structured Cabling for EtherNet/IP Example

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• Single cable terminated to plugs

• Most often stranded conductors for

flexibility

– Solid cable prone to break

– De-rated length

• Testing can be inaccurate

• Plugs can be hard to terminate

reliably for the long term especially

for higher bandwidth cable

• Can not plan for the future

– Extra cables are not secure

18

Point to Point Cabling

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Where Would You Consider Using Structured or Point to Point Cabling?

Primary

ConsiderationsStructured Cabling Point to Point Cabling

Meet Design Specifications

• High cable quantity – many cables

from panel to machine

• Customer verification and testing

required from installer

• Warranty

• Low cable quantity – few cables from

panel to machine

• Ring or linear topology for reach

beyond 100M where distance between

connection is < 100M

Network Longevity (Future Proof)

• Designed in spare ports • Difficult to have spare connectivity

Maintainability (Moves, Adds, Changes)

• Environments with multiple changes

occurring

• Cable slack is required

• Environments with minimal changes

occurring

• Slack cabling is undesired and precise

cable lengths are required

Installation

• Multiple points of connectivity

• Horizontal cabling is largely untouched

• Quick and easy installation

• Where tight bends or moderate flexing

is required

• Areas where it is impractical or

impossible to mount a patch panel or

other horizontal cable jack interface

20

Cabling Infrastructure – A Facility Assessment

Consideration Assessment Design Impacts

Connectivity CountNumber of Devices,

Machines, etc.

Cable Runs, Pathway Capacity, Port Count,

etc.

EnvironmentMechanical, Ingress, Climatic/

Chemical, Electro Magnetic

Protection, Separation, Transmission Media

(Cu vs. Fiber)

BandwidthCurrent Network Utilization & Future

Load

Cable Media, Switches, Installation

Cable ReachCable Length Cable Media, Switches

SafetyNearby High Voltage Device Access, Protection

SecurityThreat Level, Isolation Port Protection, Access,

LongevityYears of Service Bandwidth, Hardening, Manufacturing

Growth

21

CPwE Drawing – Industrial Zone Connection

Forms the connectivity between

Level 3 (i.e. Site Operations)

Level 2 Cell/Area Zone),

Level 1 controller and down to

Level 0 (i.e. sensors)

Networking and compute below the

IDMZ to the edge.

22

Cell Zone Area

IN-ROUTETM

Distributing Ethernet

Machine-to-Machine

ZONE SYSTEMS

INDUSTRIAL DISTRIBUTION

FRAMES

Distribute Ethernet beyond “IN-ROOM” throughout the plant

floor, from machine-to-machine with fiber backbone solutions

An architecture that provides a methodology for deploying a

high performing, appropriately segmented network, localizing

network traffic, reducing traffic overloads

– Pre-Configured IDF – deploys and protects rack mount

Ethernet switches in industrial applications

– Network Zone System – deploys plant-wide EtherNet/IP™

networks, incorporating all active and passive equipment

IN-ROOMTM

Connecting Enterprise and

the Plant Floor

IN-ROUTETM

Distributing Ethernet

Machine-to-Machine

IN-PANELTM

Delivering Ethernet

to Machine

IN-FIELDTM

Deploying Ethernet on Machine

IN-FRASTRUCTURETM

Supporting the Network from the

Ground Up

23

Panduit Industrial Distribution Frame

Deploy and protect rack mount Ethernet switches in

industrial applications

Innovative design provides consistent equipment deployment

with faster installation

and can significantly

lower the risk of

downtime

Double hinges allow

front and rear access

to network switches

for quick and easy maintenance

NEW

24

Allen-Bradley Stratix Switches

– Cisco Switching Technology with

Rockwell Software

Panduit Industrial UPS

– Fully assembled and wired power

supply system

– Enables 100% uptime even during

power failure

– No battery, maintenance-free system

– Remote management with estimated

hold-time

Fully Validated System

– UL approved panel (UL 508A), CE

– Thermally Validated

– Tested for resistance to shock and

vibration during shipment

All High Voltage devices housed behind

a shield for touch-safe access

Integrated Network Zone Systems

25

Network Zone System Overview

26

Integrated Model

Solution contains all required hardware: Fully integrated, tested and documented

27

Control Panel NetworkingPhysical Layer Design Considerations

No room for deploying fiber or copper drops?

Concerns about high voltage, arc flash risks?

Need to improve manageability?

CONTROL PANEL TOO CROWDED FOR CONVERGENCE-READY NETWORK SWITCH?

28

Control Panel NetworkingPhysical Layer Design Considerations

1. Mount Integrated Zone System- robust, secure, tested

2. Distribute copper or fiber to panel

3. Use DIN Patch box to patch to devices in panel

USE PANDUIT NETWORK ZONE ENCLOSURE APPROACH

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Panduit Industrial Network UPS Overview

Why do customers need a UPS for their Industrial Managed Ethernet

switches?– Short, 2 second to 2 minute power “blips” cause 3 to 5 minute Restart cycles

making the network unavailable

What are the problems with most UPS solutions?– Batteries have limited life of 2 to 5 years, and are the most frequent cause of

UPS failures

– Industrial customers don’t inspect, test, and replace batteries before they fail

– Most Industrial UPS devices have no way to monitor battery health or predict

failures; some do but require proprietary software and a laptop to be plugged

into the UPS

Why is the Panduit UPS a better solution?– No Battery: eliminates the #1 cause of UPS failures

– Maintenance-Free: up to 20 years lowers Cost of Ownership

– Remote Device Management: uses a standard web browser or EtherNet/IP for

FactoryTalk Network compatibilityPanduit UPS

Panduit UPS in Zone Network System

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Remote Management withFactoryTalkView Faceplate

30

• Panduit UPS is the only DC UPS with an

Ethernet interface

– Alternatives are expensive rack mount, AC

units intended for Data Center environments

– Allows remote monitoring Zone Network

“health” – Power Supplies and Temperature

• ODVA-certified EtherNet/IP for easy plug-

and-play integration with Rockwell

Automation FactoryTalk Network devices

– EtherNet/IP and FactoryTalk Network support

files downloadable

UPS Faceplate on A-B HMI

32

Field Terminable M12 D-Code Connector

(ISPS5E44MFA)

Connection End

Cable End

• Field terminable M12 plug

• All metal construction, zinc diecast

• Easy to install knurled exterior surfaces

• 4 pin; D-code for Ethernet/IP applications

• Suitable for STP or UTP cable

• Cable type – 22 to 26 awg conductors; stranded or

solid

• Cable diameters 4.5 to 8.8 mm (0.18 to 0.35 inches)

• Interface conforms to IEC-61076-2-101 std

• Suitable for 10/100 data transmission

• Can be re-terminated up to 10 times

• Package contains one connector and installation

instructions; Carton contains 25 packages.

https://www.youtube.com/watch?v=F-znLWu5elI

33

Field Terminable Shielded RJ45

(ISPS688FA)

• Field terminable RJ45 plug

• All metal construction

• 8 pin for Ethernet/IP applications

• Suitable for Cat 6 / Cat 5e operation

• Suitable for STP or UTP cable

• Cable type – 22 to 24 awg conductors; stranded or

solid

• Cable diameters range from 5.0 to 9.0 mm (0.197” to

0.354”)

• Connector housing – zinc diecast

• Suitable for 10/100 and Gigabit data transmission

• Package contains one connector and installation

instructions. Carton contains 10 packages.

Connection End

Cable End

https://www.youtube.com/watch?v=qS-wXbtQ-5A

34

• Transitions between IP20 rated RJ45 connectivity in

the control panel to IP67 rated M12 connectivity

outside the panel

• M12 interface conforms to IEC 61076-2-101

• Bulkhead mounted

• Cut-out is 16.0 mm (0.63”) wide diameter with

diametrically opposing flats spaced 13.8 mm (0.543”)

for effective locking and prevention of the bulkhead

rotating

• Body made with Nickel plated brass overmolded with

Nylon / Glass Fiber for durability

• Gasketed interfaces at the bulkhead cut-out and the

M12 plug connection

• Package contains 1 adapter; carton contains 10

packages

Female M12 to Female RJ45 Adapter(ICAM12DRJS)

Female M12 D-Code End

Female RJ45 Shielded End

36

IntraVUE Network Visualization and Analytics

Enable plant-wide documentation of automation systems

Automatically build and visualize an automation device connection Map

Continuously monitor and quickly resolve system disruptions

37

Service OfferingsEnterprise, Data Center & Industrial Automation

Assess

Physical Infrastructure Audits

(Site Readiness, ACI, 40/100G, Grounding & Bonding, Energy)

Engineering Analysis & Testing

(Thermal, Computational Fluid Dynamics – CFD, R&D Labs)

Design Peer Review

Safety Services

(Lockout Tag out, Arc flash)

Design

Design

Specification

Deploy

On-Site Progress Visits

On-Site Project Management

Deployment Management

23/02/201638

Industrial IP Advantage

A coalition of like-minded companies joining together to educate the market on the benefits of Ethernet, Internet Protocol and EtherNet/IP

Founding members:

• Rockwell Automation – world leader in automation

• Cisco Systems – world leader in technology

• Panduit – world leader in physical infrastructure

Mission: To educate the market on Industrial IP networking technologies that make integration and the flow of information effortless

23/02/201639

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