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Building 3, Torre Diamante, Milan Structural design of a steel tower German Steel Day, Aachen, 19/10/2012 Ing. Enrico Manganelli

Building 3, Torre Diamante, Milan Structural design of a steel tower

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Page 1: Building 3, Torre Diamante, Milan Structural design of a steel tower

Building 3, Torre Diamante, Milan Structural design of a steel tower

German Steel Day, Aachen, 19/10/2012

Ing. Enrico Manganelli

Page 2: Building 3, Torre Diamante, Milan Structural design of a steel tower

2

The Project: Varesine urban development, Milan

Client: HINES Italia SGR S.p.A. Porta Nuova Varesine

Architect: Kohn Pedersen Fox Associates Pc.

Structural Engineer and technical site support: ARUP

Steel structures: Stahlbau Pichler

Steel producers: (S460M) Arcelor Mittal

Beginning of the design phase: year 2006

End of desing phase: year 2009

Beginning of Construction: year 2009

End of Construction: construction in progress

Page 3: Building 3, Torre Diamante, Milan Structural design of a steel tower

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Central station Porta Garibaldi

station

Site location

Page 4: Building 3, Torre Diamante, Milan Structural design of a steel tower

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The Buildings

Page 5: Building 3, Torre Diamante, Milan Structural design of a steel tower

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• Basements Four storey Basement,

Parking, Concrete

• 1,2 Office, Concrete, Steel Roof

• 3 Office, Steel Composite, Concrete

• 4-9 Low Rise Residential, Concrete

• 10-12 High Rise

Residential,Concrete

• 13 Cultural Centre, Steel,

Composite, Concrete

• GI Commercial, Concrete

1 2

3

12

11 10

4-9 GI

13

Progetto e re alizzazione della Torre Diamante The Buildings

Page 6: Building 3, Torre Diamante, Milan Structural design of a steel tower

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100 m

Transverse

Section

General site plan

Lot 1 key sections

Page 7: Building 3, Torre Diamante, Milan Structural design of a steel tower

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340 m

Longitudinal

section

Lot 1 key sections

Page 8: Building 3, Torre Diamante, Milan Structural design of a steel tower

Varesine BIM model

Page 9: Building 3, Torre Diamante, Milan Structural design of a steel tower

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Building 1– transfer beams

Page 10: Building 3, Torre Diamante, Milan Structural design of a steel tower

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The complex central steel roof structure

retains the landscaped area at ground

level

The General Interest – the central concourse

Page 11: Building 3, Torre Diamante, Milan Structural design of a steel tower

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Buildings 1 and 2 roof structures

Page 12: Building 3, Torre Diamante, Milan Structural design of a steel tower

• 30 storeys of office levels

• 4 storey deep basements

• 140m height above Ground level

• Central concrete core

• Composite floors and H beams with HD steel

columns

• Composite columns at B1

• Foundation 2200mm deep concrete raft

• Cranks at level 9 and 21 and up

Building 3 - Torre Diamante - The structure

Page 13: Building 3, Torre Diamante, Milan Structural design of a steel tower

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• The central concrete core is designed to resist the lateral loads.

• The floor beams are mainly simply supported between the core and the

perimeter columns

• The columns are continous elements in elevation

• Foundation 2200mm deep concrete raft

Building 3 The structural scheme

Page 14: Building 3, Torre Diamante, Milan Structural design of a steel tower

The axes of the profiles converge at the changes of inclination.

Building 3 – The geometry

Page 15: Building 3, Torre Diamante, Milan Structural design of a steel tower

3D structural CAD model – the envelope generation

Building 3 The geometry

Page 16: Building 3, Torre Diamante, Milan Structural design of a steel tower

3D structural CAD model – columns and floor beams generation

Building 3 The geometry

Page 17: Building 3, Torre Diamante, Milan Structural design of a steel tower

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3D structural fem model – GSA Arup software

Building 3 Stability design

Page 18: Building 3, Torre Diamante, Milan Structural design of a steel tower

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The “Fin Walls” have been designed to

stiffen the building’s raft foundation.

These walls are the natural extension of the

core walls at the basements levels.

Building 3 Raft foundation and fin walls

Page 19: Building 3, Torre Diamante, Milan Structural design of a steel tower

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Building 3 Raft foundation and fin walls

Page 20: Building 3, Torre Diamante, Milan Structural design of a steel tower

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Typical 150mm thick RC slab on dovetail metal decking. This decking

profile allow for more mass than the trapezoidal equivalent therefore it

improves the vibration response of the slab.

A

C

G

I

J

N

O

S

T

Building 3 Typical floor system

HE, IPE steel

beams S355

Page 21: Building 3, Torre Diamante, Milan Structural design of a steel tower

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xy z

Element l ist: al l not "soletta"

Scale: 1:248.

xy

z

MRR

Scale: 1:235.

Isometric Scale: 1:288.

Maximum Resonant Response Factor: 12.5 /pic.cm

Output axis: global

9.26

7.94

6.62

5.29

3.97

2.65

1.32

0.0

Case: A16 : Footfal l

Floor vibration analyses have been carried out to

investigate the slab response due to the impact of human

activities

Building 3 Floor vibration analysis

Page 22: Building 3, Torre Diamante, Milan Structural design of a steel tower

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the red vertical strips denote the optimal locations of beam

penetrations

No penetrations in the level 9 beams and we will see why

Building 3 Coordination of beam penetration

Page 23: Building 3, Torre Diamante, Milan Structural design of a steel tower

Building 3 B1 column

.

LEVEL 1

GROUND

FLOOR

B1

Page 24: Building 3, Torre Diamante, Milan Structural design of a steel tower

steel ground floor column grade

S460M

LEVEL 1

GROUND

FLOOR

B1

Building 3 Ground floor columns

Page 25: Building 3, Torre Diamante, Milan Structural design of a steel tower

Progetto e realizzazione della Torre Diamante

Building 3 Gnd floor column erection

Page 26: Building 3, Torre Diamante, Milan Structural design of a steel tower

- HD Profiles, High strengh

steel grade S460M.

- Column to column splice

connections every 2 levels,

typically.

- 4,1m typical storey height.

Splice bearing joint

Building 3 Superstructure columns

Page 27: Building 3, Torre Diamante, Milan Structural design of a steel tower

Steel Construction Institute P212

“Joints in steel construction, simple

connections”, 2002

Building 3 Bearing column splice connection

Page 28: Building 3, Torre Diamante, Milan Structural design of a steel tower

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Building 3 Building 3 Horizontal bracing level 9 (level 22 similar)

Page 29: Building 3, Torre Diamante, Milan Structural design of a steel tower

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Inclined columns

generate high

outward horizontal

force components at

location of cranks

Building 3 Horizontal bracing - Level 9

Page 30: Building 3, Torre Diamante, Milan Structural design of a steel tower

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A floor bracing system has been design to transfer the

horizontal forces into the core

A

C

G

I

J

N

O

S

T

Building 3 Horizontal bracing - Level 9

Page 31: Building 3, Torre Diamante, Milan Structural design of a steel tower

Detail of the transfer detail from 3D model

The built detail

Building 3 Horizontal bracing - Level 9

Page 32: Building 3, Torre Diamante, Milan Structural design of a steel tower

Building 3 Horizontal bracing - Level 9

Page 33: Building 3, Torre Diamante, Milan Structural design of a steel tower

Building 3 Horizontal bracing - Level 9

Page 34: Building 3, Torre Diamante, Milan Structural design of a steel tower

Building 3 The completed tower

Page 35: Building 3, Torre Diamante, Milan Structural design of a steel tower

Building 3 The completed tower

Page 36: Building 3, Torre Diamante, Milan Structural design of a steel tower

Progetto e realizzazione della Torre Diamante