Buehler Tech Met

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Operation and

aintenance

nstructions

T H MET®

GRINDERIPOLISHER TABLES

NDACCESSORIES

@1992BUEHLER

LTD

Printed In U S A



· U E H L E R

TECH-MET® ·

GRINDERIPOLISHER T BLES

ND

CCESSORIES

MA468171·1

1211/95



lJec{aration

Of

onformity

4

Manufacturer: BLJEHLER, Ltd.

Of: 41 Waukegan Road

Lake

Bluff,

Illinois

60044

. Declare the following product: TECHMET ® GRINDER/POLISHER TABLES

To be in accordance with

EC

Directive s);

Safety of Machinery:

89/3921EEC and 91/368/EEC and 931441EEC

according to the following standards:

EN 292 PART 1 1991

EN 292 PART 2 1991

EN 60204 P RT 1 , 1993

EMC Directive:

89/3361EEC and 921231/EEC according to the

following standards:

EN 50081; 1: 1992

EN

50082-1: 1992

Position:

Engineering Vice President

Name: Carl N. Johnson

Signature: 1t

Date:

11128195

THIS MANUAL IS A CUSTOM GENERATED DOCUMENT.

IT

INCLUDES ALL

REVISIONS RELA TlVE

TO

THIS SPECIFIC BUEHLER ITEM

AS

O

THE DATE

SHOWN BELOW.

MA468171 1

1211195



Table of ontents

Description

Page

Section 1 Operation and Maintenance Instructions)

General

1-2

Warranty

1-2

Unpacking

1-2

Assembly 1-4

Restriction

1-4

Rush Mounted ECOMET® 8"

and

12" Grinder/Polisher

1-4

Installation

1-6

Electrical

1-6

Plumbing

1-7

Operation of ECOMET®

Series

Grinder/Polisher

1-7

Controls

1-7

Tower Control Panel

Operation

1-8

Normal Operation and

Use 1-9

l ips

for Smooth Operation

1-10

Maintenance 1-11

Accessories

ar:ld

Supplies 1·11

Automet ® Power Head

1-12

Section· 2

Specifications and Selection Guide

2-2

Selection Cabinet

Module and Accessories

2·3

3 - Unit Grinder/Polisher

Assembly

Drawing 2·8

1 - Unit Table Hole Access

Locations

2·10

Ecomet® 8"

and 12" Unit Electrical Diagram

2·19

Selection TECH-MET® Table

2-2

Selection Grinder/Polisher

2-2

Selection Drawer

Modules 2-3


Assembly Drawing

2-4

Parts List

2-5


Assembly

Drawing 2-6

Parts List

2-7

Parts List 2-9

.2 Unit Table Hole

Access Locations

2-11

3 - Unit Table Hole

Access

Locations

2-12

Ecomet® 8" and 12"

Unit Assembly

Drawings

2-13

Parts List 2-20

Section 3

Accessories

3-1

Installation Instructions for

40-2120

- Stainless

Steel

Sink and Faucet

3-2


40-2121

-

Duplex

Outlet

3-5


40-2122

-

Table Cup

Drain

3-6


40-2123

-

Service Module

3-8


40-2124

-

Drain Kit

3-12

MA468171 1

12/1/95



•

able of ontents

Description

Page

Installation Instructions for 488082115, 488083115,

2 and 3 Unit Wall

Cabinet with Light

Installation Instructions for 40830030, 40830036, TECH-MET® Filler Kit

Installation Instructions for Reagent Shelfs

48-8320-01 - (1) - Unit

Table

48-8320-02 - (2) - Unit Table

48-8320-03 - (3) - Unit

Table

48-8321-01 - Corner

No

Sides

48-8321-02 - Corner One Side

48-8321-03 - Corner Two

Sides

Maintenance

Installation Instructions

for:

48-831

0-30R,

48-8310-SOL, 48-8310-36R, 48-8310-36L

TECH-MET® Table to Wall End Filler

Kit

Installation Instructions for:

48-8310-30T, 48-8310-361, TECH-MET® Table

to

Table

End

Filler Kit


48-8411

and 48-8412

Drawer Liners

3-14

3-16

3-18

3-18

3-19

3-21

3-23

MA468171-1 1211/95



TECH-MET GRINDER/POLISHING TABLES

AND ACCESSORIES

SECTION 1

OPERA TION

ND

MAINTENANCE INSTRUCTIONS)

General

This

manual

is prepared to acquaint you

with

the

operation,

maintenance

and accessories of the BUEHLER TECH-MET®

furniture

line.

When installed, an

attractive

and efficient material

preparation laboratory

will be achieved.

Warranty

Unpacking

This

unit

is

guaranteed

against defective material and workmanship

for a

period of

2)

years from date of shipment by BUEHLER Ltd.

Warranty is

void if inspection shows evidence of abuse, misuse or unauthorized

repair.

Warranty covers only

replacement of

defective

materials.

If, for any

reason, this unit must

be returned

to our

plant for warranty

service, please apply for

prior authorization

and shipping

instructions.

Include the

following information:

customer

purchase

order

number,

BUEHLER, Ltd. Invoice number and

date,

serial number, and reason

for

return.

Carefully

unpack

and

check contents. TECH-MET

polishing tables

with

gril der/polishers contain sophisticated mechanical and electronic

components. Care has been taken

in

the packaging

of

each

unit to

protect

it in transit

from the

factory to

the final

destination. After

opening

the

carton, remove the following accessory equipment

that

is

packed

with each grinder/polisher:

1 box containing the

polishing

wheel,

1 package with.samples of grinding paper and polishing cloths,

1 box containing the splash ring,

cover,

paper holding

band

and cloth

clamp

1 package containing 2)

O·rings.

1 1

MA468171-1

1211/95



TECH·MET polishing tables are heavy. When

lifting a table off its

wooden skid,

two methods are recommended; the first,

is to

lift on the

outside

edges

of

the table legs. (See FIGURE

1-1

an

alternate

method,

when

a table Is supplied with a lower

cabinet, is to'

cut a V inch thick

piece

of

plywood to just

fit

between the table

legs that

extends

past

the

front and back

lips

of the

cabinet module.

Insert

the

plywood

beneath

the

cabinet unit and then

lift

the table from

under

the

plywood. This

will

distribute the

load to the

outside

walls

of

the

cabinet unit

and

prevent

damage

to

the floor of the cabinet.

If

any

components are m issing or damaged, save the packing

list

and

materials and advise the carrier and

BUEHLER,

LTD. of the discrepancy.

PLYWOOD

METHOD 2

Figure 1-1.

Typical Packaging

Method



Assembly

When ordering cabinets and a

stainless

steel sink

in

the same table,

cabinet module 48-8389

is

recommended to

be used

under

the

sink

location.

Flush Mounted ECOMET 8

&

12 Grinder/Polisher

Grinder/polishers

are shipped

fully assembled, except for the splash ring,

cover,

polishing

wheel,

cloth

clamp, and

paper

holding band. To install .

t h ~

polishing

wheel

onto

the

base plate. match

the holes

in

the

underside

of the

wheel

to

the

pins

on

the

base

drive

plate.

See Figure 1-2.)

Included with

each

unit

is

a

packet containing samples of

pressure

sensitive

adhesive

backed carbimet

abrasive

discs and

BUEHLER

polishing

cloths.

To reorder, r f ~ r to the BUEHLER

consumable

supplies

catalog,

the BUEHLER analyst catalog or contact your

BUEHLER sales representative.

In the USA,

call1-SOO-BUEHLER

and you will automatically be connected

to the

nearest

BUEHLER sales/service

center.

One

aluminum polishing wheel supplied with your flush-mounted ecomet

grinder/polisher.

Wheels made

of

bronze

or

BUEHLER METLAP

platens

are

also available.

Most customers find it

prudent

to purchase spare

wheels for quick interchanging convenience and

economy.

Aluminum

and bronze wheels as well as BUEHLER METLAP platens mount easily,

wHhout tools. See Figure

1-2.)

Polishing

cloths and abrasive

discs mount

as

shown

in Figure 1-3.

Commonly

ordered consumable supply part numbers

and

accessory

items can be found in

the

Accessory Section of t,his manual.

POLISHING

WHEE

PINSIO-RINGS

BASEPLATE

Figure 1-2. Wheel

and

base Plate

·3

BUEHLER

TECH-MET tables are shipped fully assembled. Optional

cabinet modules, when ordered wHh tables, are factory installed before

shipment. Cabinet modules may also

be ordered

separately and

installed by the

customer.

U mounting hardware is supplied with

each

table unit.

Restriction

MA468171 1

1211195



'iii.

Paper holding band for plain-backed

abrasive discs

Pressure sensitive adhesive PSA backing

Clamp for plain-backed polishing cloths

igure

1 3

Cloth Disc

mounting

1-4

MA468171-1

1211/95



Position

the

splash

ring to fit inside

the

contour of the flush mounted

bowl see

Figure I- 4)

Installation

Figure 1-4. Splash

Ring

TECH-MET polishing

tables

are intended

for floor installation in a

convenient location with access to utility services, electric, water

and

sewer). Adjust the table to a level position

with

the 4)

leg

leveling

screws. Access

to the

rear

leveling screws, when tables are supplied

with lower cabinet units, can

be achieved

by removing the shelves

or

drawers

from the cabinet

module. It

is not necessary to

remove the

cabinet module. If wall cabinets are to be installed, see instructions in

TECH-MET furniture manual). this should be done before the table is

placed in its final location.

When installing BUEHLER reagent

shelves

with tables, secure firing strip

to wall at the reference line,

and

then

level

tables to

match

line height.

This

will minimize installation time.

Electrical

The Flush Mounted

Grinder/Polishers

are internally connected to

individual control towers. An IEC power cord is provided for each unit.

It

is recommended t9

provide

individual

circuits

for

each

polisher/grinder.

Voltage, current

and frequency

requirements are

shown

on a

specification plate at the

back

of the table. See table of contents for

location in manual for electrical specifications

and

rotational speeds of

available

flush mounted

polisher/grinder.

Ref. Table I.)

WARNING

Electrical Shock Hazard. Optional hard wiring and

\

electrical maintenance should be performed by a qualif ied

electrical technician.

1·5

MA468171 t

2 95



· ..

Plurrlbing

Water faucets

and

grinder/polishers are internally connected with

V

inch

plastic

tubing,

which must

be

connected

to

a water supply via each

V4

npt bulk head

fitting,

located in

the back of

the

table.

This

water source should be

equipped

with a

separate shut

off valve.

When

not used or attended for prolonged periods, the water supply to

the

unit must be

turned

off.

The

recommended water pressure is 40 to 1 psi. Each

GrinderlPolishers sink and

bowl

are connected together with plastic drain

pipe that exits

through holes

provided

at the

rear of

the

TECH-MET®

Table.

Common

TECH-MET® Table accessories requiring a water

supply

and/or

drain

connection are supplied with

Individual instructions.

(See Section 3).

Upon completion of the

drain,

water

and

electrical connections, test for

leaks at maximum available water pressure. Then

check

all

functional

control

switches as

outlined

in the control

section of this manual.

Operation

of

ECOMET Series Grinder/Polisher

ELECTRICAL AND MECHANICAL DATA

ECOMET®

MODELS

MOTOR DATA

WHEEL

RPM

WHEEL

TYPE

NOTESP

VOLTS PHASE/Hz FUSE AMP

S

1

1()()"115

1160

15

AIT4'

50-500

Aluminum

Variable Speed

(140W)

220-240 1150

8Anl!

(10 RPM

Incremenls

.

(4Q-4(01)

DC

Motor Gear

Dnven

12"

1

1()()"115

1160

. 15AIT4' 50-500 Aluminum Variable Speed

74Ot

220-240 1150

8Anl!

(10 RPM

Increments

(49-1777)

DC Molor Gear

Dnven

Table

1.

ECOMEr® Electrical

and Mechanical

Specifications

Controls

Controls not on the Tower Control Panel·

Water Valve

(Located to the right of the water dispensing

arm)

This valve

controls the volume of

water delivered through the

dispensing

arm when WATER ON is

pressed. To

test unit, turn on

your

external

water supply valve and adjust the valve to the

1/2

open position.

1-6

MA468171-1

1211/95



Main Power Switch

~ © @ ~

if®

~ O ' l l ' O ~

II

]

VI ~ D A ( ; L I 5 ( i l ' ~ l D

Q ~ D ~ ( J ) I ~ - I F ' C n . D 3 1 l = l 1 1 ~

IIIIf1 QQ

~ . C " I " " . / ~

Z,NCIIl.:-...i)

'ii@Lli'

VlIf

' i i ~ ~

I F ' @ V l I f ~ ~

[ O ~ L F F J

FIF

IIUIIH...

!!n

Figure 1.5 ECOMET® Control Panel

·

Tower Control Panel Operation

(Located at the front of the electrical/electronic control box)

Be

sure this

main switch Is

In

the ON position and power Is

being

supplied to

the

unit.

CONTROL

ON

Turns on control power to the entire unit. LED indicator on.

OFF Turns off control power

to

the entire unit.

1-7

MA468171·1

2 95



MOTOR

RUN:

Starts

the

platen

turning. The

preset platen speed will

be

retained in memory

until the power off control is pressed.

The unit will

return

to

the

default setting

(10rpm)

after power

on

is pressed.

STOP:

Stops the

platen

motor only. The

platen motor

will

return

to

its

preset

setting

10-500

rpm) when the run

is pressed.

INCREASE: Increases the RPM setting of the platen motor.

(Maximum 500

RPM.)

DECREASE:

Decreases

the

RPM

setting of

the

platen motor.

(Minimum 10 RPM.)

RPM

Display: Display indicates preset RPM of the platen motor.

Special sensing

circuits automatically maintaip constant

RPM

under

varying load conditions.

WATER

ON:

Starts

the water

flow

through the flush

jet and the faucet

assembly

(controlled

by the water valve).

OFF: Stops the

water

flow.

ormal Operation and Use

To

start the ECOMET® Grinder/Polisher, press the Power ON and RUN

controls. Indicator lamps will light when either control

is

activated.

Adjust the rotational speed of the platen

by pressing either INCREASE

or

DECREASE

until

the

desired

speed appears in the LED

indicator.

To

use water lubrication,

lift

and swing

the water dispenser

arm into the

desired position. To

start

the flow of water from

both

the

dispenser

arm

and the

bowl

flush jet,

press

the Water ON

Control.

Adjust the water

flow of

the

bowl

flush jet with

the extemal water supply

valve. Then

adjust

the dispensing

arm w c . ~ , : ~ : : : : : : :..:::::-.; knob located

behind

the

water

dispensing

arm. If you operate only

the

bowl

flush

jet,

close the

water

valve by turning

the

knob in the clockwise direction.

The

ECOMET®

Grinder/Polishers

may

be used

to

prepare

metallographic, petrographic,

and

ceramographic samples.

Detailed

information on

sample

preparation, including

specific data

on

abrasives,

wheel

coverings

and

lubricants

for various

metals

and

other materials,

may

be found

in

the

following

Metal

Digest publications.

•

General

metallography:

Volume

20, Nos. 2 and

3.

• Heat treating: Volume

22,

no. 3.

•

Corrosion:

Volume 22, no. 2

1 8

MA468171 1 1211195



•

Petrography: Volume 24, no.

1

•

Microelectronics: Volume

25, no I

The

BUEHLER

DIALOG

®

Technical Reference Manual

offers a

new

approach to sample preparation. This

innovative

new

technology

can

be

utilized

with

your

new ECOMET®

GrinderlPolisher Contact your

BUEHLER representative

for

more

information and

a

free

subscription to

this publication.

ips for smooth operation

Install

polishing

wheels

by lining up

the two pins (with

D-rings)

on the top

f the base plate with the holes

in

the

underside

of

the polishing

wheel.

When the lugs

engage

the

holes, press down on

the platen

to

produce a

friction fit. See igure 1 2.

Always use the splash

ring to

prevent messy over spray and

as

a safety

feature to help

prevents accidental

contact of fingers

with

the

rotating

wheel

and cloth clamp.

r

Do not

leave

worn-out

psa

backed abrasive papers or cloths on the

wheel

after use. If

left

on the wheel for prolonged periods of

time,

they

may be difficutl

to remove.

Makes(Jre

the

wheel surface is

dean

and

free

of

residue

from

previous

operations. Adhesive residue may be removed with an approved

chlorinated solvent.

1-9

MA468171-1

1211/95



Maintenance

DAILY MAINTENANCE

Strip wom-out cloths and papers from wheel surfaces and remove

adhesive residue.

Wipe the

exterior surfaces

of the cabinet.

The

bowl flush jet

should

minimize the

build-up of

-grinding

and polishing

residue

in

the bowl,

but it is

advisable

to run additional water

from the

dispenser

arm

to

help

clear away

any

accumulations

of

abrasive residue.

Do

not use sharp objects such as a

screw

driver to dislodge

residue

from

the bowl

as

this

may

mar or damage the bowl surface.

GEAR

Box OIL

If oil leakage is evident contact your BUEHLER

representative.

Trouble shooting

(

To locate and solve operational problems, consult the Connection

Diagram for your ECOMET® Grinder/Polisher.

RECOMMENDED

SPARE PARTS

R8328 0 Ring

(0.206

ID x 0.10 CS)

Accessories and upplies

Many accessories and consumable supplies are available for use

with

the

ECOMET®

Grinder/Polisher. Accessories for the

automation

of

grinding

and

polishing steps

are

available

to

help improve your sample

handling

volume

and efficiency.

Recent

innovations include an

automated

AUTOMET® Power Head,

METLAP® Fluid Dispensing

System and

the

BUEHLER

DIALOG®

Method with associated

consumable

supplies. For additional information

contact your BUEHLER

representative

or in

the

USA, call

I-SOD-BUEHLER.

ACCESSORIES

DESCRIPTION

. 8 (20.3 em

12 (30.5 em

Cloth

Clamp

40-2058 46-2012

Paper Holding

Band

30-2000

46-2013

Aluminum Wheel

40 4061

49 1m

Bronze Wheel

40-4062

49 1na

Table 2. Accessories for ECOMEr® 61ectrical and Mechanical Specifications

1 10

MA468171-1

1211195



AUTOMET® Power Head

I

BUEHLER flush mounted

Grinder/Polishers

are machined and

wired

to

accept either the AUTOMET® 2

or

AUTOMET® 3 Power Heads. For

installation ofthe

AUTOMET®

Power

Head

see instructions packaged

with that unit.

WATER

r

3 8in

ELECT

SUPPLY

TUBING

wall

O X _ ~

18

AGENT

SHELF

loor

Figure 1 Recommended Table Installation

1-11

MA468171 1 1211/95



SECTION (TECH-MET® POLISHING TABLES)

BUEHLER TECH-MET® Polishing

Tables

are specially designed

to

aCcommodate the

ECOMET® 8 inch

or 12 inch flush

mounted

Grinder/Polishers.

Available

in three

lengths

and

two

heights, each

table unit

accepts any of

the following:

8'

inch or

2

inch ECOMET®

Grinder/Polisher,

Oor

8

inch

or

12 inch

Polimet ® or X inch stainless steel sink. Each

table

is designed

with

a

24 inch long

tilt

out bin for convenient storage. Tables are

constructed of heavy gauge

steel

and chemical-resistant laminate

tops

with easy to clean rolled

corners.

Optional lower

cabinets are

available for 36.inch

high

TECH-MET®

Polishing Tables

.

.For

those

installations

where

a

combination of

drawer sizes

and

lower

cabinets with shelves .are required, BUEHLER can customize TECH

MET® furniture with

a variety

of

shelf

and

drawer cabinet

modules

to

meet

your individual requirements.

2-1

MA468171 1

1211/95

..



Specifications and Selection Guide

Select the Desired TECH-MET® Table

Units

Catalog No.8 Catalog No.

12

Size

Approx.

(20.3 cm) (30.5 cm) (Height to Table Top)

Weight

48-8171 46-8171

30 W x 30 D x 30 H

206lbs

(76 x 76 x 76 em)

(93.4 kg)

48-8181 46-8181 30 W x 30 D x 36" H

220lbs

(76 x 76 x 91

em)

(99.8 kg)

48-8172 46-8172 54" W x 30

0

x 30 H

2891bs

(137 x 76 x76

em)

(131.1 kg)

48-8182 46-8182

54" W x 30 0 x 36" H

3031bs

(137 x 76 x

91

em)

(137.4 kg)

48-8173 46-8173

78" W x 30

0

x

30

H

3721bs

(198 x 76 x 76 em)

(168.7 kg)

48-8183 46-8183

78" W x 30 0 x36" H

3861bs

(198 x 76 x 91

em)

(175.0

kg)

Approximate

shllpplng

weight

to

table and

packaging.

Catalog numbers listed above are

the

Tables with

cut-outts

to

accept

Grinder/Polishers. add

Grinder/Polisher

weights

listed

below for each unit selected.

Plus the desired GRINDER/POLISHER

Model

ECOMET8"

Catalog No.

49-3000-160T

wheel

Size

8

(20.3

eM)

Motor Rating

&

Spindle

speed

1 HP (740W)

10-500 RPM

Electrical

Requirements

115vV/60H/

1 PHASE

Approx•••

Weight

50 LBS.

(22.7 KG)

ECOMET8"

49-3000-250T 8

(20.3 eM)

1 HP (740W)

10-500 RPM

220-240V/50HzI

1 PHASE

50 LBS.

(22.7 KG)

ECOMET12"

49-3010-160T

12"

(20.3

eM)

1 HP (740W)

10-500 RPM

115vVl60H/

1 PHASE

55 LBS.

(24.9 KG)

ECOMET 12"

49-3010-250T

12"

(20.3

eM)

1 HP (740W)

10-500 RPM

220-240V/50HzI

1 PHASE

55

LBS.

(24.9 KG)

Approximate added weight for eaeh Grinder/polisher unit.

2-2

MA468171 1

12/1/95



Plus the Optional Table-Mounted Cabinet Module(s)***and Accessories

Table Type

36 High

. Models Only)

Cabinet

Module{s)

Full Extension

Shelf

Adjustable

Shelf

Shelf liners

(Pkgs. of 10)

1

Unit

48 .8389

48-8398 48-8396

48-8411

2

Unit

48-8391

48-8399

48-8397

48-8412

3

Unit

48-8389

& 48-8391

48-8398

& 48-8399

48-8396

& 48-8397

48-8411

&48-8412

Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf

A

Maximum

of 6

Full-extension

Shelves can be mounted

in

each

Cabinet Module

Multiples

of

the

48-8389

Module

can

be mounted in 2 and 3 unit

Tables.

Accessory Table-Mounted Drawer Modules

Catalog

Drawer Drawer

Width

Number

48-8392

48-8393

Quantity

3

6

Height

6 (15cm)

3 (8cm)

1 Unit

1 Unit

4a,.8394

5

i

@ 6" (15 cm) &

4@3 (8cm)

1

Unit

48-8395

5

1 @ 6" (15 cm) &

4@3 (8cm)

1 Unit

Drawer and Cabinet Modules can be mounted individually, in

multiples

and in combination

with

each other in 1 2.

and

3-unit

36" high tables.

Specify

mounting

locations

when

ordering.

2-3

MA468t7t t 12/1/95



- - -

-

-

-

-

l

0

J

.

iii

c:

a

.....

....

I

C

:::J

;::;:

G>

::: .

:::J

ar

:::t

' '0

2

Cij

:::T

I)

..,

»

(/ )

( / )

I)

3

0-

-<

~ T Y P I C L INSTALLATION SHOWN

49-3000-160. 49-3000-250.

49-3010-160. 49-3010-250.

47-2675-160T

6236S494

8236S495

6·)

12·

J

R4566 14)

HOLE PLUG

QUANTITIES ARE

DEPENDENT

ON OTY.

AND

LOCATION OF

ADDITIONAL ACCESSORIES ORDERED

(USE

AS NEEDED) .

82365098 2)

R0614LW (14J

R0614W

ll

R6622

se

OW >. 62365565

R0614W

{REFI

'---8l36S275 (21

82365269

8236S268

Z

J

82365250 4)

82365261 (HIGH)

82365 62 (SHORT)

2)

8236S270

-

.......

..

....



ECOMET® GRINDER/POLISHER 1 UNIT

48-8171, 4 8 ~ 8 1 8 1 46-8171, 46-8181

(See Figure 2-1)

PART NO. DESCRIPTION

QTY.

U/M

MA468171

MANUAL, INSTR TABLE GRIND/POL 1.00

EA

R0605LW WASHER, LOCK #6

4.00

EA

R0614LW

LOCK WASHER

1I41N

18.00

EA

R0614W

WASHER

1I41N

14.00

EA

R0618W

WASHER 5/161NSS 4.00

EA

R2254 SCREW 1/4-20 3/41N

HEX HD

14.00

EA

R4586

HOLE

PLUG-PLASTIC

14.00

EA

R7742

ANCHOR CONNECTOR 1.00

EA

R8608

SCREW, 5/16 X 1"

LAG

HEX

4.00

EA

R8622

TAPE, STRIPING -

BLUE

35.00

IN

R8765

NUT, HEX

1/4-20

LT WIW STL CAD

4.00

EA

R8776

FITIING .25

TUBE

X 1/4 NPT

1.00

EA

1180S68 SCREW,

6-32

3/81N

CR RD HD SS

('

4.00

EA

8236S004

BAR A ACHMENT CAP

2.00 EA

8236S098

CAP, LEG -TABLE

2.00

EA

8236S232 FRAME ASSY - 1 UNIT 1.00

EA

8236S250

LEVELER,

1/2-13

THD 4.00

EA

8236S261

LEG, TABLE -

HIGH

2.00

EA

8236S262 LEG, TABLE - SHORT

2.00

EA

8236S268

BUSHING, PIVOT

& DOOR 2.00

EA

8236S269

BRACKET, BIN MNTG. R.S. 1.00

EA

8236S270

BRACKET, BIN MNTG. L.S.

1.00

EA

8236S275

BUMPER, STOP .12IDX.500DX.5THK 2.00

EA

8236S276

MAGNET, BIN 2.00

EA

8236S382

NAMEPLATE-LOGO

TRANSFER

1.00

EA

8236S424 SPEC PLATE, TECH-MET - BLANK 1.00 EA

8236S494

TOP, COUNTER - 8"G/P

1.00

EA

8236S495 TOP, COUNTER -

12"

G P 1.00 EA

8236S706

BIN

ASSEMBLY

1.00

EA

2-5

MA468171 1

12/1/95



c

1

c·

c.

~

-

-

l

-

I

I \ )

I

en

01

I

! !

(Q

c

....

D

I

'"

'l

I \ )

I

C

:J

CD

U

1

Q.

(ii

...

- I

l»

-

m

:t:-

n

n

CD

3

-

TYPICAL INSTALLATION

SHOWN

49-3000-160, 49-3000-250,

49-3010-160, 49-3010-250,

47-2875-160T

.

8236S493 (8 ' )

8236S496 (12')

R4586

(14)

HOLE PLUG

OUANTITIES

ARE DEPENDENT

ON OTY. AND LOCATION OF

ADDITIONAL ACCESSORIES

ORDERED

(USE AS

NEEDED)

R0614W (REF)

R0614LW (REF)

R2254 (REF)

R8759

(REF)

82365098 (2)

R8758

(REF)

R0614W

R2254

8236S269

(2)

82365275 (4)

82365261

(HIGH)

8236S262

(SHORT)

(2)

- - - -

.

•

..

- - -

•

- -




48-8172, 48-8182, 46-8172, 46-8182

(See

Figure 2-2)

PART

NO. DESCRIPTION

QTY.

UlM

MA468171

MANUAL, INSTR TABLE GRIND/POL 1.00

EA

R0605LW WASHER, LOCK #6 8.00

EA

R0614LW

LOCK WASHER 1/41N

18.00

.

EA

R0614W

WASHER 1/41N 14.00

EA

R0618W

WASHER 5/161N

SS

6.00

EA

R2254

SCREW 114-20 3/41N HEX HD

14.00 EA

R4586

HOLE PLUG-PLASTIC

14.00

EA

R7742

ANCHOR CONNECTOR 2.00

EA

R8608

SCREW,

5/16

X 1

LAG

HEX 6.00

EA

R8622

TAPE,

STRIPING -

BLUE 58.00

IN

R8765

NUT, HEX

1/4 20 LT

W w

STL CAD

8.00

E

R8776

Fln"ING

.25 TUBE X 1/4

NPT

2.00

EA

.

1180S68

SCREW, 6-32

3 ~ I N

CR

RD

HD SS

8.00

EA

8236S004

BAR AITACHMENT

CAP

2.00

EA

8236S098

CAP, LEG -TABLE

2.00

EA

8236S233

FRAME

ASSY

- 2 UNIT

1.00

EA

8236S250

LEVELER, 1/2-13 THD

4.00

EA

8236S261

LEG, TABLE - HIGH

2.00

EA

8236S262

LEG,

TABLE

-

SHORT

2.00

EA

8236S268

BUSHING, PIVOT

&

DOOR

4.00

EA

8236S269

BRACKET,

BIN MNTG. R.S.

2.00

EA

8236S270

BRACKET, BIN MNTG. L.S.

2.00

EA

8236S275

BUMPER,

STOP .12IDX.500DX.5THK 4.00

EA

8236S276

MAGNET, BIN

4.00

EA

8236S382

NAMEPLATE-LOGO TRANSFER

1.00

EA

8236S424 SPEC PLATE, TECH-MET - BLANK 1.00

EA

8236S493

TOP, COUNTER -2-8"

G P

.1.00

EA

8236S496

TOP, COUNTER

-2-12"

G P

1.00

EA

8236S706

BIN ASSEMBLY 2.00

EA

2-7

MA468171-1

1211195



• •

I

.II1

~

.t.,

......

......

.....

~

0 1

:!!

Ul

C

(il

I\:)

•

( , )

I

C

:::I

;+

G)

,

N

S·

0..

(I)

::>

r

T

(I)

-'I

l»

:

S D

•

•

TYPICAL INSTALLAnON SHOWN

49.-3000-160. 49-3000-250

•

49-3010-160.

4Q-30\0-250.

47 -2675-

lSOT

R4566

(14) HOLE

PLUG QUANTITIES

ARE DEPENDENT ON QTY. AND LOCATION

OF ADDITIONAL ACCESSORIES ORDERED

(USE

AS NEEDED)

ROO \4W (REf!

62365406 ( 8 )

(REF)

82365497 ( IZ )

R2254

(REFI

8Z36S098

(ZI

R8622

6236S4Z4

R06\4W (141

R0614LW

(14)

R2254 (14)

(REF)

(3J

R8622

82365706 (3)




48-8173, 48-8183, 46-8173, 46-8183

(See FIgure 2-3)

PART

NO.

DESCRIP nON

QTY

u/M

MA468171

MANUAL,

INSTR

TABLE

GRIND/POL

1.00

EA

R0605LW WASHER,

LOCK 6

12.00

EA

R0614LW LOCK WASHER

1/41N

18.00

EA

R0614W WASHER 1/41N

14.00

EA

R0618W WASHER 5/161N SS

8.00

EA

R2254

SCREW 1/4-20 3/41N

HEX HD

14.00

E

R4586

HOLE PLUG-PLASTIC

14.00

E

R7742

ANCHOR CONNECTOR

3.00

EA

R8608

SCREW,

5/16 X 1" LAG HEX

8.00

EA

R8622 TAPE, STRIPING

-

BLUE 86.00

IN

R8765

NUT, HEX 1/4-20 T

W w

STLCAD

12.00

EA

R8776

FITriNG

.25 TUBE X1/4 NPT

-

EA

1180S68

SCREW,

6-323/81N

CR RD HD

SS

]2.00

EA

8236S004

BAR

ATTACHMENT

CAP

2.00

EA

8236S098

CAP,

LEG -TABLE 2.00

EA

8236S234 FRAME

ASSY

- 3 UNIT

1.00

EA

82368250

LEVELER,

1/2-13

THD 4.00

EA

82368261 LEG, TABLE

-

HIGH

2.00

EA

8236S262

LEG, TABLE

- SHORT

2.00

EA

8236S268

BUSHING, PIVOT

&

DOOR

-

6.00 EA

8236S269

- BRACKET, BIN MNTG. R.S.

3.00

EA

8236S270

BRACKET,

BIN MNTG.

L.S.

3.00

EA

8236S275

BUMPER, STOP .12IDX.500DX.5THK

6.00

EA

8236S276

MAGNET, BIN 6.00

EA

8236S382

NAMEPLATE-LOGO TRANSFER

1.00

EA

8236S424

,SPEC

PLATE, TECH-MET

-

BLANK 1.00

EA

8236S408

TOP,

COUNTER -3:-8"

GIP

1.00

EA

8236S497

TOP, COUNTER -3-12 G/P

1.00

EA

8236S706

BIN ASSEMBLY

3.00

EA

2-9

MA468171-1

1211/95



!

.-.

'a'

l ;

I 2 4 . 0 1 1

l 30.0 l

FRONT

VIEW

4 . 0 --+-- '

o

o

RE R

VIEW

1 4 NPT

2.50

DIA

( 3 PLACES)

44.0

38.0

36.0 (HIGH)

4.15 30.0

(LOW)

LL D I ~ E N S I O N S RE IN

2-10

8.0

[

8

~ ~

I

.,.

=

L27.0--

RIGHT

SIDE

VIEW

W TER SUPPLY

DR IN HOLE

(HIGH)

(LOW)

2. o

INCHES

Figure

-4,

Back Elevation (Typical Access

Hole

Locations)

One

Unit

Table

MA468171-1 1211195



8 0

-

e

00

e

30 0

1

8 r=;:::=::=::==.t=::== 1

Z.O

54 00

FRONT

VIEW RIGHT SIDE

VIEW

54 .0-----1

1 4 NPT WATER SUPPLY

2 PLACES)

2.5

DIA

DRAIN HOLE

4 PLACES)

7 0

44 0

HIGH)

38 0

LOW)

HIGH)

4 15 30 0

LOW 1

o

o

36 0

RE R

VIEW

LL DIMENSIONS RE IN

INCHES

Figure 2 -S,

Back

Elevation Typical Access Hole

Locations)

Two

Unit

Table

2 11

MA46817t t

1211 95



\

\

8.0

J

-

8

I

'lol

72.00

ol t 8 .00 ~ . I

=

FRONT VIEW

78.0

r - -19.0

40.0

12.0

f- i -20.0

12.0 r

\ .

16 .0

1-0

0

1/

rh

p2.

t

....

REAR

VIEW

RIGHT SIDE VIEW

4.0

2

PLS)

1 4

NPT

WATE

R SUPPLY

r-2.5

OIA

(3 PLACES)

/

ORAl

(5 PLACES)

N

HOLE

/

V

0

I

1

36.0 HIGH)

4.15

...,

9.7

44.0 I

38.0

(

30.0 LOW)

HIGH)

LOW)

LL

DIMENSIONS RE IN INCHES

Figure -6,

Back Elevation

Typical

Access Hole

Locations)

Three Unit Table

2 12

MA468171 1

2.

o

1211/95



. , - - - 1 7 9 0S062

~ 8236S594

1751S022 (115V)

1751S025

(220V)

3500S 143 (4) - - - - - . . .

R8993

R8994

R0520·

(4)

8235S579

~ ~

R9822 (2)

-

R7088

8236S693

R2424 (8)

- - -

R8365 (2)

R4559

1750S00 1

8236 426

8236S690 8 ·

8236S691

2

R0246 --

~ R 7 9 0 8

(3)

1751S082

(115V)

1751S083 (220V)

R8804 (115V)

R8805 (220V)

r - - - -R7908 (2)

5)

- - - - R 0 5 2 3

' - - - - - 8 2 3 6 S 6 9 8

'---SEE DET IL B

J ~ R 7 3 9

(4)

J

R 5 1 4 L W

4)

- - - - - 8235S678

R8835

5)

Figure -7, ECOMET® 8"

AND 12" Grinder/Polsiher Unit

Assembly

2-13

MA468171-1

1211195



8236S673

SEE NOTE 1

_. e -

~ R ; > 3 6 5 6 8 5

8236S672

1180572

4)

R7846

4)

ET AIL

A

Figure -8,

ECOMET® 8" AND 12" Grinder/Polsiher Unit Assembly

2-14

MA468171-1

1211/95



R7846

R0605LWE

3)

17,50S094

SPEED

SENSOR

MOUNTING FOR

(

160V MOTOR/GEARBOX ASSEMBLY

82365696 2 J ~

8 2 3 6 S 6 9 5 ~

82365697

R8765 2)

:::»

R0614W

2 ) ~ ~

1750S095

.. . 17515079

SPEED

SENSOR MOUNTING

FOR

220V MOTOR/GEARBOX SSEMBLY

DETAIL

B

Figure

-9,

ECOMET® 8" AND 12" Grinder/Polsiher Unit Assembly

2-15

MA468171 1

12/1/95



UT

8236S385

8236S510

UT TO

6.5"

8236S510

UT TO

10.75"

UT

UT TO

8.75"

8236S510

TO 5.5"

8236S509

8236S519

UT TO 3"

8236S388

8236S510

UT TO 12.5"

RAIN

OR 8

ECOMET

8236S385

8236S510

8236S510

UT

TO 12.5"

8236S510

8236S509

UT TO 7"

8236S519

UT

TO 3"

8236S388

DRAIN

OR 12

ECOMET

DETAIL

Figure

-10,

ECOMET®8"

AND

12"

Grinder/Polsiher

Unit

Assembly

2-16

MA468171-1 1211195



NOTES

RZ880

1750S051

141N)

OIloIENSIaII

fRON

RETAININO

RING TO -

..•

R8774

R877e

A ~ T DIRECTION CF FUI:5H ET

50

TI £ WATER DOES NJT

SPLASH BEYONJ

TtE

TCP CF

TI£ BOWl.

FAR

SIDE)

RZBB6 (BIN)

L- -RZ880

(lOIN)

....--RZ880 (IBIN)

,

.

\.

R 8 1 7 6 .

r; -

r R774Z

U

ITEMS

R8lZBl1J.

1 7 ~ 7 1 1 J

RZSZ4CI .RZSZ311J. B Z ~ 7 1 1 1

~ ~

q ~

{ l i .

SZlM558ll1. N J TWO

PIECES OF RZeM

aIT

TO ze· N J 30· TO BE PlACfD

IN

PlASTIC BAG Rel3O.

fOR F I N o i L ~

~ ~ ~

l l )

~

~

>

::0

E

Q

rn

rn

«

-

I

c:

::J

Q

c:

-iii

0

a.

.::

Q

0

c:

-;::

CJ

C\I

0

Z

«

..

I

C\I

lo

@

I -

w

~

0

0

W

•

C\I

Q

:l

C)

iL

I

-

't.

0 _



1750S008 8"

1751S007 12"

(REF)

1750S076

1751S059

(REF)

USED

R87 4

ITH

AUTOMET HEAD)

8"

12·

RB328--

.....

2)

1751S062

__

2)

R8359 _ - = ~ ~ A = ~ f P

R8334_fJ

R7806

--.

11 IN)

SEE DETAIL 0 ---

>----

75

S044

·

1751S043 12"

(KIT)

40406 8"

491777

12

(REF)

R8733

I

o I

82"S413

6 PlS)

R0614lW

16

PlS)

R0987

6

PlS)

Figure

-12, ECOMET®

8"

AND

12"

Grinder/Polsiher

Unit

Asseroply

2-18

MA468171-1

1211/95



-

f

wo

«

Ow

.

I;

j:r

:

«

---

-

r

.

2

.

M

\0

X

X

<

~

.

«

m

i

\J

~

X

I n l U 4

e

r - - -

(

I

r

:;

...

. : ~

.

g

I I

N -co

i

..

, - - ---

" f-

.J

r

<

¢

~

.

:

~ ~ 0

.

- ..

i : ]

i-

in

u

f-

a

¥

il

q ~

"

:

H

IOril:

(\J

.

X

3

= n

....

.

II

¢

r -

¢

•

X

X

o •

u ,

X

.

w

F

n

~

.. 11 Of

.

ft

...

<

00

&

Ii

d .

: l ~ ~

X

n

il

n

.. AI l"J y " ..

-

IJ

I

~

.

=

I

Figure 2 ·13 ECOMET®

8 AND 12 Grinder/Polsiher

Electrical

Diagram

2-19

MA468171-1

1211/95



JJ

,

,

8 ND 12 ECOMET FLUSH MOUNT

P RTS LIST

PART

NO.

DESCRIPTION

aTY

U M

K#110 ACCESSORYKIT

FOR

ALL12"POL 1.00

EA

AK#410

ACCESSORY

KITFORALL8"POL 1.00

EA

R0246

STRAINER

-

SINK1-1/2IN

'1.00

EA

R0522

CONNECTOR 1/2X 45DEGREECONDUIT 1.00

EA

R0523

CONNECTOR

2

X 90DEG

CONDUIT 1.00

EA

R0599

WASHER1I2X1X1132BRASS

1.00

EA

R0605LWE

WASHER,LOCKEXT

#6 STNSTL

3.00

EA

0612LWE

WASHER, LOCK

EXT#10

STN

STL

5.00

EA

R0614

NUT

1/4-20

HEX

4.00

EA

R0614LW

LOCK

WASHER

1/41N

6.00 EA

R0615

NUT

114-20 HEXSS 2.00

EA

R0617LW

LOCKWASHER

5/161N 8.00

EA

R0617W WASHER

5/161N

2.00

EA

(

~ R 6 2 W

WASHER3/81N

4.00

EA

R0632

NUT

1/2.,20X1/8INHEXBRASS

1.00

EA

R0739

SCREW

SKTHD

1/4-201-1/4IN

4.00 EA

R0987

SCREWSKT

HD 1/4-201

IN

SS

6.00

EA

1303

SCREW,SET1I4-20X1/411SS 1.00

EA

R1643

SCREW

8-321I41N

SLTRDHD

SS 5.00 EA

R2217TC

SCREW,ST

10-16X3/8

SLTRDSTG 6.00

EA

R2424

SCREW5/16-18

3/41N

HEX

HD

SS 8.00

EA

R2823

COUPLING-FEMALE

REDUCING 1.00

EA

R2824

TEEMALE

BRANCH

1.00 EA

R2886

NYLONTUBE1/4OD

104.00

IN

R4559

ADHESIVE-ANAEROBICTHREADGR.

AIR

OZ

R6328

TWIST-TIE,POLYBAG-12"

BLUE

1.00

EA

R6330

POLY

BAG

12X12-2

MIL 1.00

EA

R7088

ROLLPIN3/16" X 3/4"LG

SS 4.00

EA

R7406

O-RING,

1/41D

.234X

.070

3.00

EA

R7502

STAINLESS

PLUMBERS

PUTTY AIR 2

R7519

SCREW10-323/81NCR PNHDSS 2.00

EA

R7640

SCREW3/8-1641NHEXHD 4.00

EA

R7742

ANCHORCONNECTOR

1.00

EA

R7806

TUBE,POLYURETHANE;

1/8IDX1/40D

1.00 IN

R7846

SCREW6-321/41N

CR

PAN

HD

SS

7.00

EA

R7908

NUT

10-32

KEPS

5.00

EA

R8166

RETAININGRINGEXT.250 1.00

EA

R8233

SCREW10-24X7/8

SKT

HD

CAP

SS

3.00

EA

R8328

O-RING

.2061DX .103CS

2.00

EA

R8334

FITTING-SWIVEL90DEG10-32 1.00

EA

R8335

FITTING-BULKHEAD 10-32 1.00

EA

R8336

NUT-7/16-24COMPRESSION

1.00

EA

R8345

UNIONELBOW1/4TUBE 1.00

EA

R8359

KNOB1/4

SHAFT ,

1.00

'

EA

\'

R8364

SCREW-SET1/4-28X 1/2

IN

2.00

EA

R8370

MOUNTCABLETIE 1.00

EA

2-20

MA468171-1

1211/95



j:

R8624

NUT, 8-32 KEPS-ZINC PLATE STl

2.00 EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PART

NO.

DESCRIPTION

QTY

U/M

R8733

SEAL. LIP 2.0 IDX2.62 ODX.31W

1.00

EA

R8734 TRANTORaUE,1-1/2ID 1.00

EA

R8751

O-RING, .187WX1.88 10 X2.25

00

1.00

EA

R8773

FITTING,MALE .25TUBEX10-32THD

1.00

EA

R8774

FITTING,MALE

.25

TUBE X 1/8NPT

3.00

EA

R8776

FITTING .25 TUBE X 1/4 NPT

3.00

EA

R8777

TEE-RUN,

.25

TUBE X 1/8 NPT

1.00

EA

R8785

VALVE, SOLENOID 115V.

OO

EA

R8804

BREAKER, CIRCUIT-115V 2.5

AMP

1.00

EA

R8805

BREAKER, CIRCUIT 220V 1.5 AMP

1.00 EA

R8829

VALVE, SOLENOID 220V.

1.00

EA

R8837

WASHER, FIBER 5 16

10

1.00 EA

R8838

WASHER,

FIBER

1/2 10

1.00 EA

R8990

FILTER,

LINE

1.00

EA

R8992

INLET,

POWER

-

IEC

- SNAP-IN

1.00

EA

R8993

BREAKER, CIRCUIT-15 AMP-2

POLE

1.00

EA

R9008A

CORD, IEC POWER - U.S.

NR

EA

R9008B

CORD, IEC POWER - EUROPE

NR

EA

R9008C

CORD,

IEC

POWER

- U.K.

NR

EA

R9008D

CORD, IEC POWER -

JAPAN

NR

EA

R9081

SUPPRESSOR, .50MFD X 200 OHM

1.00

EA

R9213

TEE, STREET-1/8 BRASS

1.00 EA

R9214

NIPPLE, HEX-1/8 BRASS

1.00

EA

R9226

TAPE, FOAM 1/8 X 3/8 W

70.00

IN

R9611

SPACER, .1710 X.250D X.13LNY

4.00

EA

R9761

AERATOR,

FAUCET 13/16-27

MALE

1.00

EA

1180S72 NUT 6-32

KEPS 8.00

EA

1572S018

VALVE-WATER

1/4

NPT

1.00

EA

1572S026

KNOB WATER VALVE

1.00

EA

1600S044

VALVE

1.00

EA

1625S016

KEY .187 sa X 1.25 LONG

1.00

EA

1750S001

ADAPTER-SPINDLE 5/8 SHAFT

1.00

EA

1750S017

FITTING-FAUCET

.1.00

EA

1750S023

HUB 1/2 SHAFT

1.00

EA

1750S024

PLATE-MOUNTING

8

1.00

EA

1750S047

TAG-AUTOMET CABLE

1.00

EA

1750S051

FAUCET ASSEMBLY

1.00 EA

1750S094

MOTOR/GEARBOX

ASSY-1

HP 90VDC

1.00

EA

1750S095 MOTOR/GEARBOX

ASSY-1 HP

180VDC 1.00

EA

1750S100

KIT, O-RING

1.00

EA

1751S010

BASEPLATE-MOUNTING

12

1.00

EA

1751S016

DISK-SPEED

SENSOR

1.00

EA

1751S022

PCB, POWER

CONTROL-115V.

1.00

EA

1751S026

PCB POWER CONTROL 220V

1.00 EA

1751S043

SPLASH GRD,COVER,BAND,CLAMP-12

1.00

EA

1751S044

SPLASH

GRD,COVER,BAND,CLAMP-8

1.00

EA

1751S062 STUD, DRIVE - .375

DIA

2.00

EA

2-21

MA468171-1

1211/95



t

•

1751S069

.

SENSOR,

SPEED"ASSEMBLY

1.00

EA

8 AND 12 ECOMET FLUSH MOUNT

PARTS LIST

PARTNO.

DESCRIPTION .

aTY

U M

1751S082

PCB,

MOTORSPEEDCONTROL115V 1.00

EA

1751S083

PCB,

MOTOR

SPEED

CONTROL220V

1.00

EA

1790S062

PLATE,BILINGUAL CAUTION

'1.00

EA

1950S123

LABEL,AUTOMETCAUTION

1.00

EA

500S143 SPACER, .1/2

INCH

LONG

4.00

EA

404061 ALUMINUM

WHEEL8

IN

1.00

EA

491777

ALUMINUMWHEEL121N

1.00

EA

492105 INLINEWATERFLTRREPLACEMENT

1.00

EA

8236S385

TEE,THREADED

1.5

ODPOLYPRO

1.00

EA

8236S388

NUT,1-.1/2PIPESIZENPT

POLYPR

1.00

EA

8236S413

CLAMP,

BAR

6.00

EA

8236S426

PI

PE,

DRAIN1.50

ODX5.12LG

PVC

1.00

EA

8236S456

PLUG,POST

1.00

EA

8236S485

PIN,COTTER3/16X1-1/2LG ZINC

1.00

EA

236S509

GASKET,NEO

1.750DX1.25IDX.06W

1.00 EA

8236S510 ARM,WASTE" 15"

4.00

EA

8236S519

TAILPIECE, STRAIGHTFLANGED

1.00

EA

8236S672

PCB,ECOMETCONTROL

PANEL

1.00 EA

8236S673

NAMEPLATEECOMETPEDESTAL

1.00

EA

8236S678

PLATE,

BACKINGTOWER

1.00

EA

8236S679

BOX,

CONTROL

INTABLE

1.00 EA

8236S685

SPOUT,ECOMET

TOWER

1.00

EA

8236S686

STUD,SPOUTMOUNT

1.00

EA

8236S687

TOWER,CONTROLINTABLE

1.00

EA

8236S689

CLAMP,TOWERCONTROL

2.00

EA

8236S690 ECOMETCASTING

8"

1.00

EA

8236S691 ECOMETCASTING12"

1.00

E

8236S693 MOUNT,GEARBOX

2.00

EA

236S694

COVER

1.00

EA

8236S695

COVER,220V-DC MOTOR

1.00

EA

8236S696

NUT,1/4-20 FLANGE

2.00

EA

236S697

BAND,180V-DCMOTOR

1.00

EA

8236S698

CONDUIT,1/2 X 11"

1.00

EA

8236S700 CABLE,

6

PINMOLEX

X

32"

1.00

EA

8236S701

CABLE,

RIBBON

10PIN

X 22"

1.00

EA

8236S702

CABLE,RIBBON

10PIN

X 22"

1.00

EA

8236S703

CABLE,RIBBON14PINX 21"

1.00

EA

8236S704 CABLE,

RIBBON

14

PIN

X

16"

1.00

EA

8236S705 HARNESS, ECOMET

8'

&

12"

FLUSH

MOUNT

1.00

EA

8236S708

CABLE,26 PINX

8"

RIBBON

1.00

EA

8236S709 CABLE,

26

PIN

X 24"RIBBON

1.00

EA

8236S710 CABLE, ECOMET

TABLE

UNITTOAUTOMET

1.00

EA

8236S711

CABLE,ECOMETTABLEUNITWATERSOL.

1.00

EA

.

2-22

MA468171-1

1211/95



SECTION

.ACCESSORIES

40-2120

40-2121

40-2122

40-2123

40-2124

48-6002·115

48·6003-115

48-8082-115

48-8083-115

48-8300-30

48-8300-36

4 8 ~ 8 3 2 0 0 1

48-8320-02

48-8320-03

48-8321-01

48-8321-02

48-8321-03

48-8310-30l

48-8310-30R

48-8310-36l

48-8310-36R

48-8310-30T

48-8310-36T

48-8411

48-8412

Stainless Steel Sink

with

Black Faucet

Dupres Receptacle

Cup Drain

,

Service

Module

Drain Piping Kit

Fume Hood, 2 Unit with

Light

Fume

Hood,

3 Unit with Light

Wall

Cabinet, 2

Unit

with

Light

Wall Cabinet, 3

Unit

with Light

Tech-Met® Filler

Kit

Tech-Met® Filler Kit

Reagent Shelf, One

Unit

Reagent Shelf, Two

UnU

Reagent Shelf, Three

Unit

Reagent

Shelf, ComerNo Sides

Reagent

Shelf, Corner One Side

Reagent Shelf, Corner Two Sides

Tech-Met®

End

Filler Kit, Tabli? to Wall

Tech-Met® End

Filler

Kit, Table to Wall

Tech-Met®

End Filler

Kit,

Table to Wall

Tech-Met®

End

Aller

Kit, Table to

Wall

Tech·Met® End Filler Kit, Tabl.eto Table

T e c h M e t ~ End

Filler

Kit,Table toTable

Shelf

or Drawer Liners,1 Unit

24

in

Shelf or Drawer Liners, 2 Unit

48

in

3-1

MA468171 1

1211195



,

Installation Instructions or 4 ~ 2 1 2 Stainless Steel Sink and

aucet

MA468t71 t

Recommended mounting positions of the Sink and Faucet are shown in

Figure.3-4.

Other positions may be limited

by

the

table

cross

supports. '

I.

Typical sink installation uses drain kit

40-2124.

sinks can be

installed from the top. ' .

2.

Cut a sink opening

13-3/4 x 18-V4

inch. corner of cutouts can

,be

square or up to 1/2 inch radius.

.M.Qm:.lst

dimension front to back, 2nd dimension left

to

right

3.

. . 4. '

Figure 3-1.

NAlLS

SPRING CLIP

.Pllt.

No

3.1.43,743)

Section Thru

r i p ~ R i m

.

Nail spring clips to the edge of the counter top cutout.

Apply a soft putty or caulking to the underside of the bowl rim .

5. Connect sink to drain line.

6.

Locate the water valve position

an

drill a

1.5

inch dia. hole.

Install the valve and connect the water supply to

318 npt

inlet. . ,

7.

Check for leaks.

, . A p P l y C a u ~ i l g . . .

Figure 3-2::

S i n k : I J ) s t a l ' ~ t i o n < '

3 2

1211195



_ _

SIB" IPS

COUPlING

REMOVABLE

ER TOR

cOLOREO

PL STIO

INDEX DISC

BLACK

PLASllC

HOOOEO

HANOLE

, l g u r e ~ ~ 3

Deck

o w n t ~ i x r n d Faucet

3.38

lTYP} ,

(

0

t "

+

I

12.50

lTYP)

f

0

15 f

39 ----

14.75

)

-

1.25 ¢ (TyP)

SINK

CUT

OUT

18-114'"<X

13-3/4

igure 3-4. Recommended

Sink

and

Faucet Mounting

Positibns

3-3

MA468171-1

1211/95



, , ~

. ~

REAGENT

SHELF

COUNTERTOP

T ~

TABLE fRAME

~

L

:

· · I t ~ A .

-.-=::-.

------,.

• I

•

8

i

1

i

7

a:i;.---u-l-u-- ·

Figure

3 5. Typical

Sink

Installation

3-4

MA468171 1

1211/95



InstallationInstructions or

40-2121

DuplexOutlet

MACHINE

SCREW

BACK

COVER PlATE

WOOD

SCREW

BOX

FRONT

PLATE

SHIM

WASHER

DUPlEXOUTlET

(

Figure3--6. Duplex Receptacle

Recommended

mounting positions

of the

duplex

outlet are shown

in

Figure

3--6.

Duplex Outlets require

a

minimum of

2

inches

clearance

behind the back splash panel

for

installation.

1. Cut outlet opening 2·518 x4inch.

2. Insert the front plate

with the

I V4 inch long

protrusionthrough the

back splash. from the back

side

of

the

table.

3. To find the location of the two mounting screw holes, hold the 4inch

electric box with theslots against the front coverplateand mark

each location.

4.

Using a3/32

drill

bit,

drill

two pilot holes

V2.inch

deep atthe.marked

locations.:. :.

~ C (

.

c

5.

Secure the

front cover plate and

4

inch

electricboxwith the

wood

screws (R8628)as

supplied.

.

6.

To complete the installation, follow

standard

electrical. practices.

Note:

All

electricalconnections

shOUld be

completed

by

a certi·fledelectrician.

3·5

MA468171·1

1211195



402121 DUPLEX OUTLET PARTS LIST

R0606W

WASHER 6SS

R6002

CARTON 7X5X4 200# TEST RSC

R8628

SCREW,#10X1/2 CR.REC.PN.HD.SS

R8747

OUTLET, DUPLEX GND FAULT 125V

R8761

COVER, 1-1/4 PLASTER RING X 4

R8762

BOX, 4 SQ. EXTENSION

R8764 COVER, BLANK FOR 4" BOX

Installation Instructions for 40 2122 Table Cup Drain

f

I- 19 1

4.00 EA

1.00 EA

2.00 EA

1.00 EA

1.00 EA

1.00 EA

1.00 EA

Figure 3-7. Table Cup Drain

Recommended mounting positions of the cup drain are shown in Figure

3-7 When installing a cup drain in a nonstandard position,

it

is important

to miss counter top cross supports.

I. Typical cup drain installation uses drain kit 40-2124.

2.

Drill a 2 inch dia. hole through the counter top at the location of

the cup drain.

3. Install cup drain.

4.

Connect cup drain

to

drain line.

5.

Check for leaks.

3 6

MA468171-1

1211/95



COUNTERTOP

REAGENT

SHELF

W lL

T BLE FR ME

5

7

5

T + e - ~ 1 8 - :

I

Figure 3 8. Typical Table rain Installation

3·7

MA468171·1

1211195



nstallation nstructions for

40 2123

Service Module

Recommended mounting positions of the Service Modules are shown in

Fig3-9. Service Modules require a minimum of 6 inches clearance

behind the back splash for panel installation.

When installing a Service Module in each of two tables, position back to

back, the service modules must be off-set from one another to use a

standard Reagent Shelf and end filler kits.

Note:

To insert the Service Module, it will be necessary to remove the

Air Regulator from the Service Module frame.

To

remove the Air

Regulator, undo the bezel nut located on the front side of the Service

Module, and remove the regulator assembly.

It

is

OT

necessary to

disconnect the 1/4 inch tube (item 15) to insert Service Module.

1.

Cut service Module opening

8-7/8"

long by

5-1/16"

high.

2.

Insert the module into the cutout. Use the modules as a guide to

locate the positions of the screw mounting holes. Drill four pilot

screw holes.

3. Secure the Service Module to the back splash panel with the four

black screws (r788S). Reassemble the air regulator into the Service

Module frame.

4. Connect the air supply to the

1/4

NPT inlet on the air filter (item 18).

5. Connect the water supply to the 3/8 NPT inlet on the water valve

(item 4).

6.

Check for leaks

3-8

MA468171-1

1211 95



f

~

30.00

ua

2.00

1.50

.J

s.! I

r

5-4.00

,

8.75

22.62

1.50

I

5 ~ Q L

l

71.00

r a 7 5 r

17.25

1.75

21.53

1.so

I

J

"

Figure 3-9.

Standard

Locations for Service Modules 1. 2

and

3 Unit Tables

3-9

MA468171 1

1211/95

http://slidepdf.com/reader/full/r-a.75-r--17.25





v

40

2123 SERVICE MODULE PARTS LIST

PART

NO.

DESCRIPTION

QTY

U M

R4558

ANAEROBIC ADHESIVE-PIPE SEAL

.01

EA

R6010

. CARTON

131/2X7 7/8X7

314

200

1.00

EA

R6315

POLY

BAG

2X4-4

MIL

1.00

EA

R66i6 POLY

BAG

20X20-2 MIL

1.00

EA

R7418 ST EL BR 1/4NPT

1.00

EA

R7716 NUT-REGULATOR

1.00

EA

R7885

.

SCR, ST

6-32 X 318l

rR

PH STL

4.00

EA

R7888

NIPPLE

1/4

NPT CLOSE-BRASS

1.00

EA

R8828 ELBOW, 1/4 TUBEX1/8 NPT POLY

1.00

EA

8236S265 SERVICE

MODULE

1.00

EA

8236S266 VALVE SHUT-OFF CW

1.00

EA

82368469 COUPLING QC-PM 318 TUBE FEM

2.00

EA

82368470

COUPLING

QC-PM

1/4 TUBE FEM

2.00

EA

82368471 COUPLING QC-PM 3/S TUBE MALE

2.00··

EA

82368472

COUPLING

QC-PM 1/4 TUBt;

MALE

2.00

EA

82368474 FITTING.1/4TUBE X

1/8F

NPT

POL

1.00

EA

82368475 TEE BRANCH M 1/4NPT X 318 TUBE·

1.00

EA

823(?8476

TEE.

BRANCH

M3I8NPT X 1/4 TUBE

1.00

EA

82368477

ELBOW,3/8STEM T 3l8F PUSH LOC

2.00

EA

82368478

TUBING

3 800

X .2510 POLY

22.00

IN

82368479

TUBING 1 400 X .1710

POLY

23.00

IN

82368480 GUAGE PRESSURE P/M-20IA

0-1'60

1.00

EA

82368482

REGULATOR,

AIR 1/4NPT

5 TO 160

1.00

EA

82368483

FILTER,

AIR 1/4NPT W/AUTODRAIN

1.00

EA

82368484 ELBOW 1/4STEM X 1 400 TUBE

2.00

EA

3-10

MA468171 1

1211195



..-------.....,.

•

•

REAR VlEW

FRONT.VlEW

'

20

2

15 18

21

17

4

11

. 12

13

4

19

5

7

WATER HOSE CONNECTIONS

AIR HOSE CONNECTJONS

igure

3--10.

Service

Module

Connections.

3-11

MA468171-1

1211 95



Installation Instructions For 40 2124 Drain Kit

The drain kit is a collection 0 assorted plastic pipes and fittings to

facilitate the installation of Buehler

sinks, 40-2120)

and table cup drains

40-2122).

Pipes will require cutting

and

fitting to follow

the

recommended piping

plan included

with each

accessory

40 2124 DRAIN KIT PARTS LIST

ITEM

1

2

3

4

5

6

7

PART NO.

. 8236S388

8236S389

8236S509

8236S507

8236S510

8236S560

8236S518

OTY.

3

2

1

1

2

1

1

DESCRIPTION

NUT

1·1 4 in

BEVEL WASHER

WASHER, FLAT

SLIP

JOINT TAIL PIECE

WASTE

ARM

TAIL

PIECE

P·TRAP ASSEMBLY

3·12

MA468 7 ·

1211195



·

40 2124 DRAIN KIT

ITEM

NO.

PART

PART

NO.

QTY.

1 8236S388

NUT

3

2

8236S389

BEVEL W SHER

·

3

I

8236S509

WASHER

1

4

I

-.

I

8236S507

SLIP JOINTTAIL PIECE

1

5

I

8236S560

TAIL PIECE

1

6

,

I

8236S510

WASTE

RM

2

7

III:

em

"""

p

~

i

FM

B

fj

IlTiIl

1;1

13

lUll.-J

8236S518

P-TRAP

1

igure3-11. Drain Kit Components

3-13

A468171-1

2 95



...

Installation

nstructions for 48-8082-rr5 48-8083-rr5

Two or Three unit all

Cabinet

with Light

Recommended mounting position for the BUEHLER wall cabinet is

shown in Figure 3-12.

1.

Wall cabinets

are heavy

and should

be installed

by two people.

2.

Consideration

should be

given

when selecting

wall,

that the wall is

capable of supporting the

weight

of the BUEHLER wall cabinet,

and

its contents.

3. Remove

all

doors

and

shelves

before installation.

4.

Use four 5 6 x 2 inch

long lag

screws, with flat washers, (supplied by

customer) ,to secure

the wall

cabinet

to the

wall.

.It

is

important that

the lag screws be fastened into the 2x4 inch wall studs.

5. Follow standard electrical practices when connecting power to the 110

voH

fluorescent light fixture •

.6... To complete. reinsert all shelves and doors.

NOTE: All electrical connections. must

be

completed

by

a certified

electrician.

5Z.00 WALL CABltCT (Z-U'JIT)

7Z.00· WALL CABltCT (3-U'JITJ

48.00

I()lE .

WAIl tlTG

{ Z ~ I T I

64.00 H:llE

.

WAIl tlTG 3 ~ I T I

18 00

65 00

HIGH

59 00 LOW

r - ~ 6 : g g l

5 0 OIA

(4

HOLES)

I r-5 50

...------,----to

)'3

84 13

HIGH

76 13

LOW

26 00

t - ~ r

36 00 HIGH

30 00 LOW

LZ7.0---l

Figure

3 12.

Wall Cabinet

with

Light

3·14

MA468171·1 1211/95



0;

t

2 UNIT W LL C BINET WITH

LIGHT

PARTS LIST

R0497

CORD PLUG 18-3 SJ 125V

1.00

EA

0539

TERMINAL 10 RING 16-14 NIT

1.00

EA

R0551

SWITCH-TOGGLE SPST

1.00

EA

R0561

CLAMP 5116DIA CORD

1.00

EA

R0609 NUT.

HEX

8-32 STN STL 1.00 EA

R0609W

WASHER 8SS

1.00

EA

R1645

SCREW 8-32

3181N

SLT RD HD SS

1.00

EA

R2709

GROMMET ALT 2556 5116X9/16X1/4

1.00

EA

R2711

GROMMET

ALT 2285518X7/8X1/16

1.00

EA

R2715

GROMMET ALT. 230 318X1/2X1/16

2.00

EA

R2737

BUMPER-PLASTIC

20.00

• EA

R2739

PLASTIC FASTEX BUMPER

12.00

EA

R7075

STAKON WIRE JOINTS

2.00

EA

R7908

NUT 10-32 KEPS

6.00.

EA

15122S2A

FLUORESCENT TUBE

1.00

EA

8136S204

FLUORESCENT LIGHT FIXTURE 40W

1.00

EA

82368420 DOOR. 2 UNIT WALL CABINET 2.00 EA

82368422

CABINET,2 UNIT WALL

1 ~ O O

EA

8236S549

HANDLE,CUP

2.00

EA

82368550

HANDLE. PLATE

2.00

EA

3 UNIT W LL C BINET

WITH LIGHT

PARTS LIST

R0497

CORD PLUG .18-3 SJ 125V

1.00

EA

R0539

TERMINAL 10 RING 16-14 NIT

1.00

EA

R0551

SWITCH-TOGGLE SPST

1.00

EA

R0561

CLAMP 5116DIA CORD

1.00

EA

R0609

NUT.

HEX

8-32 STN STL

1.00

EA

R0609W

WASHER 8SS 1.00

EA

R1645

SCREW 8-32 3181N SLT RD HD SS

1.00

EA

R2708

GROMMET ALT. 896 318X9116X3I16

1.00

EA

R2709


1.00

EA

R2711


1.00

EA

R2715

GROMMET ALT. 230 318X1/2X1/16

1.00

EA

R2737

BUMPER-PLASTIC

··20.00

EA

R2739

PLASTIC FASTEX BUMPER 12.00

EA

R7075

STAKON WIRE JOINTS 2.00

EA

R7908

NUT 10-32 KEPS

6.00

EA

15122S2A

FLUORESCENT TUBE

1.00

EA

8136S204

FLUORESCENT LIGHT FIXTURE 40W 1.00

EA

82368421 DOOR, WALL CABINET 3 UNIT 2.00 EA

82368423

CABINET, WALL-3 UNIT 1.00

EA

236S549

HANDLE,CUP

2.00

EA

8236S550

HANDLE. PLATE

2.00

EA

15

MA468171 1

·1211195

wtv



Installation Instructions for 40-8300-30 40 8300-36

.Tech-Met Filler kit

1

Positionand levelalltablesandconnectallaccessoriesbefore

installingfillerkit.

2. Using

the

angle

mount

(8236S499)

asatemplatedrillfive

.159

inch

dia.mounting

holesintotheoutsideskinofeachopposing tableleg.

Mountananglebracket(8236S499)

to

each leg,

with

thefiveself

taping

10-32x5l8

inch longscrews,(See

Figure'3-13.)

3.

Alignthecountertop (8236S251) suppliedwiththe fillerkit,tothe

tables.

fasten

thecountertopfiller

to

eachanglemountwith fiVe No

8xl

inchlongwoodscrews

(R2240).

NOTE:

It

is

recommended

to

drill

.094

inch

dia.

pilot

holesbefore

fasteningfillertop.

4. Positionthefiller

cap

(8236S504)intoplace,SeeFigure3 ~ 1 3 a n d

use

itasatemplateto locateand

mark

thepositionofthethree pilot

holesonthe

fillertop,and

the

sidescrewmounting

holes.

Remove

thefillercapassemblyanddrilltbrae.094inchdia. pilotholesinto

thefillertop

(8236S251).

then

drilla

.159

inchdia. mountinghole

in

.

each legatthemarked locations.

5.

Installthecapfillerassemblyandsecurewith threeNo.8xIinch

.longwoodscrewsintothepilotholesdrilled

in

thecountertop.

fasten

the

endsof

the

fillercap

to

each

legwith

a

(R7524)

self

taping

screw.

6.

Secure

magnet

mountingbracket (8236S295)asshown

in

Figure.

3-13

toeachleg,usingtwoselftapingscrews(R7624) intodrilled

(.159 inchdia.)

holes.

Mounteachmagnet

to

its

mountwith two

8

32

x3/8

inch longscrews(R8008).

7.

Hook(8236S503)30 inchfillerpanelor(8236S514) 36 inchfiller

panel

to

the

lip

on

theback

side

ofthefillercapassembly

and swing

the

panel

down

into

position.

Themagnetswill

then

hold

panel

in

placeand

allow

easy

access.

U

3-16

MA468171-1

1211/95



04 00 -- ' ; ---04

STEP •

o

1 -

---I--000

3 Z'r REF

o

•

o

o

l g ~ r Q 3-13. Installation for Filler Kit

3·17

MA468171·1

1211/95



Installation Instructions For:

48-8320-01 reagent shelf, one un t

48",8320-02 reagent shelf,

two un t

48-8320-03 reagent shelf, three un t

48-8321-01

reagent shelf, corner

no

sides

48-8321-02 reagent shelf, corner one side

48-8321-03 reagent shelf, corner two sides

Tech-Met® Reagent Shelves

are

used to cover service access areas

behind Buehler® Polishing Tables

and

Tech-Met® Tables, and to

provide

a

convenient

shelf for

reagents

abrasive slurry bottles and other

items

for immediate use

on the

table.

10 x

1-112' LONG

FlAT

HEAD WOOD

SCREW

·

MOUNT

STRIP wtnI

NAILS

OR

WOOD SCREWS

Figure3-14.

Typical Reagent

Shelf Installation

3-18

MA468 7 ·

2 95



ocatetheBuehlerTableapproximately7"fromthe wall.

For

Maintenance

Installations

composed of two or

more

adjacent tables including

corner units. The corner unit should be located

first

and

the

adjacent

tables

placed in

reference

to the

corner

unit.

Referringtothesketch.andusingthetablebacksplashpanel

as

a

referenceline,makeaparaltellineonthewalltoserve

as

aguideto

locateasupportstrip. Fastenasupportstrip

(I"

x4"pinewilldo)tothe

wallusingthereferencelineasaguide.

Placethereagentshelfsothatitissupported

by

the supportstripand

thetablebacksplashpanel.theshelfshouldextendover thefrontof the

back

splashpanel

by

about

VS".

To securetheshelf,firstcarefullylocateand drillholestoaccept

1

xI

V2 woodscrews.for 3unittables,3screwsare adequate toholdthe

frontedgetothetable

back

splash. Two(2)screwsareadequateforI

and3unittables.

.Althoughscrewsarenecessaryonlyfor attachmenttotheback splash

panel,additionalscrewsmaybeusedto secwe the back

edgetothe

supportstrip.foraneaterappearance,fillthescrewholestohidethe

screwheadsandtopreventdirtfromaccumulatingintheholes.

To maintaintheattractiveappearanceof theexposedsurfacesof

reagentshelves,wipeperiodicallywithasoftdamp cloth.

InstallationInstructionsfor:

48-8310-30R,48-8310-30L,48-8310-36R,48-8310-36L

Tech-MetTable

to

Wall

End

Fillerkit

1.

Positionandlevelalltablesandconnectallaccessoriesbefore

installingtabletowallendfillerkit.

2. Endfillerkitsaredesignedtofittablesusingstandardreagent

shelves.tablesshouldbepositionedapproximately6feetfroma

wall.

3. Alignawoodenstriptotheverticalbackedgeofthetableand

fastenthestriptothewall,see

Figure 3-15,

item

A.

4. RemoveandsavethetwoV4-20 hexboltsfromthebackofthe table

frame,see

Figure

3-15

item

B.

5. Positiontheendcammount(No.8) onthetable. Liningup the

slottedholesinthemountwiththetwo

V4-20

threadedholes

in

the

frame,fastenthemounttotheframewiththe

V4-20

hexbolts, (Item

A). Fastenthebottomendofthemountwitha

10-32

x5/8 long

screw(R7980)intothetappedholeontheinsidesurfaceof the

tableleg.

3 19

MA468171-1

1211/95



t?

6. Place the wooden fill block

(8236

S 452) in position and secure with

two

wood screws

(R8461). An

alternate

method is

to glue the

wooden

fill

block in position with a silicon adhesive.

7.

Spot

the

end

cap panel over the remaining opening and secure from

the back side with nuts (R8765) and lock washers (R0614W).

l x 1·11'r FURRING

STRIP

SUPPLIED BY CUSTOMER

1 UNIT lQW

TABLE SHOWN

Rgure

3-15.

Typical

End

Filler

Installation

Table

to

Wall

3-20

MA468171-1

·1211195



8831030L TECH MET® TABLE

T

WALL FILLER KIT LOW

48831036L TECH-MET® TABLE

T

WALL FILLER KIT HIGH

ARTS LIST

R0611LW

R0611W

R0614W

R7980

R8461

R876S

82365452

82365464

82365466

82368379

8236S381

8236S376

8236S377

8236S378

LOCK WASHER

#10

WASHER, FLAT

#10

WASHER 1/41N

SCREW 10-32

Sl81N CR FIL

HD

SS

SCREW 10-16 X

1-114HEX HD SS

NUT, HEX 1/4 20 LT

W W STL CAD

FILLER,

WOODEN

BLOCK - T-W

ENDCAP,

MOUNT

-

30" LEFT HAND

ENDCAP , TABLE

TO WALL

- 30·

ENDCAP,

MOUNT

-

36" LEFT HAND

ENDCAP, TABLE TO WALL

36"

SHELF,'REAGENT 1 UNIT - 30· LG

SHELF,

REAGENT

2 UNIT -

54" LG

SHELF,

REAGENT

3 UNIT - 7S" Lp

1.00

1.00

3.00

1.00

2.00

3.00

1.00

1.00

.1.00

1.00.

. 1.00

1.00

1.00

1.00

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

Installation Instructions for 48-831

0-30T 48·8310-3ST

TECH-MET® Table to Table

End Filler

it

1.

Position and level both

tables

and

connect all accessories before

installing table

to end

filler

kit.

2.

End filler Kits are,designed to fit tables

using

standard

reagent

shelves.

Tables

should

be

positioned

approximately

5·1/2

inches

apart.

3.

Remove and save

the

two 1/4·20 hex head

bolts from the back of

ach table frame. See

Fig 3-1$, Item B.

4.

Positio,n

an end

cap mount· (No.7)

on each

table.

Line

up

the

slotted holes

in a

mount

with

the tw

1/4·20 threaded

holes

in

each

frame.

Fasten

one mount to each frame with 1/4 20

hex bolts, Item

A. Fasten

the bottom

end

of

each mount

with a 10-32 x 5/8

long

screw (R7980) into

the tapped hole on

the inside surface of

each

table leg.

S. Place the wooden

fill block

(8236S468) In

position

and

secure

with

our

wood

screws (R8461).

An alternate

method is

to

glue

the

wood

fill block

in position with

a

silicon adhesive.

6.

Spot

the End cap

panel

over the remaining opening and

secure

from

the

backside

with nuts (R8765) and

lock

washers (R0614W).

21

MA468171·1

"1211195



11

Figure 3 16. Typical

nd

Filler Installation Table to Table.

l

---. .i.

3-22

MA468171 1

12/1195



.

8831030T TECH-MET® TABLE TO TABLE FILLER KIT LOW\

48831036T TECH-MET® TABLE TO TABLE FILLER KIT HIGH

PARTS LIST

REFNO. PARTNO. DESCRIPTION

QTY.

Ll M

1 R0611LW LOCKWASHER#10 2.00 EA

2 R0611W WASHER,FLAT

#10

2.00

EA

3 R0614W WASHER1 41N

6.00

EA

4 R7980 SCREW10-325I81N

CR

FILHD SS

2.00 EA

R8461 SCREW10-16X1-1/4HEXHD SS 4.00 EA

6 R8765 NUT,HEX114-20LTWIWSTLCAD 6.00

EA

,

7 82368464 ENDCAP,MOUNT- 30·LEFTHAND 1.00 EA

8236S379 ENDCAP,MOUNT·36 LEFTHAND

1.00

EA

82368465 ENDCAP,

MOUNT-

30"RIGHTHAND

1.00 EA

82368451 .ENDCAP,MOUNT- 36"RIGHTHAND 1.00

EA

82368467 ENDCAP,TABLE

TO TABLE·

30·

1.00

EA

2368380'

ENDCAP,

TABLE

TO

TABLE

36

1.00

EA

82368468 - FILLER,WOODENSLOCK· 1.00

EA

8236S376, SHELF,REAGENT1UNIT·30·

LG

'.'

1.00 EA

8236S377 SHELF,RE;AGENT2UNIT- 54 LG

1.00

EA

8236S378 SHELF,REAGENT3

UNIT·

78"LG

1.00

EA

Installation

InstruCtiC ;R48 8411 and 48-8412 Drawer

Liners

~ e l r a w e r lineris asheet'of heavydutyblackrubberwithaV8 inchdia.

half· roundribbed surface.

Drawerlinerscan be usedin all

d ~ a w e r s

andfullextensionsshelvesand

aresupplied

in

twonominalsizesof24inchor48inch .

4 8 ~ 8 4 1 1 is21.5 inchwidex7 8 inch:deepandfits24inchdrawers.

8-8412 is 45.5inchwidex19718 inch deepandfits45inchdrawers.

<

'

Liners

come

1

to

thepackandhelptoprotectJhedrawersanditems

'stored. . .

To installsimplyremovefromthecartonandinsertintotheappropriate

drawer.

Documents

Buehler Tech Met