BSc · Magnesium treatment for spherodization of graphite takes place by tundish cover: For the production of sound casting, tea pot ladle is used for treatment, and pouring using

On behalf of all our personnel, I would like to introduce you to Tabarak Metal Industries and encourage you to review our brochure and catalogue to gain a better

understanding of our activities and capabilities.

As a leading producer of metal casting products (Gray

Iron, Alloy Iron and Ductile Iron) according to ISO, DIN, BS & ES Standards, we pride ourselves in being

an innovating company offering a full range of products (Flanged Pipes, Fittings, Flanges and Special Parts).

Since our first product at 2004, we have managed to

improve our production line to compete all over the

continent.

I would like to thank you for taking the time to learn

more about our company and look forward to future

collaborations.

Mahmoud Al Shehry BSc Met Eng ( 1977), Founder & CEO

Tabarak Company is one of iron casting producers in Egypt to produce gray cast

iron and ductile cast iron according to ISO Standards, German Standards (DIN), British

Standards (BS), and Egyptian Standards (ES).

Our factory is equipped with highly experienced and qualified staff and technicians.

Patterns and cores are prepared within casting tolerances. Casting sands (mould sands,

core sands) are under quality control related to castings. Medium frequency induction

furnaces are used for melting to produce the required final chemical analysis of liquid

metal.

All stages of production are subjected to a quality control system using: Chemical analysis

by vacuum spectrometer to obtain the correct chemical analysis; Microscope equipped

with a high-resolution camera to record the structure of the metal; Mechanical tests

are applied to all products by us or an external party; Fittings are subjected to a proof

test.Approved final products are then transported to fettling and coating department.

At our factory workshop, the pattern and core making workshop operate according to our

specific customers' requirements.Wooden or aluminium males are fabricated for production

according to the quantity required.

Casting sand (moulding sand and core making sand) relating to specified sand and metal

are produced by the induction furnace, which can control the chemical composition analysis

and the required standards.

Materials used in casting and finished products are tested using the chemical laboratory,

metallographic and mechanical laboratory. Pressure tests and product coating are applied

according to customers' specific requirements.

Tabarak Company is certified from the Egyptian Government and products are granted

permission to be used in National Projects.

Melting Area: Our factory contains two medium induction furnaces with a capacity of 2 ton/hr each. We use induction furnaces for the melting of relatively easy metal (classified steel scrap) to adjust the metal composition and the suitable temperature for the production of thin casting and pipe fitting in all dimensions (from 65mm to I 400mm). Magnesium treatment for spherodization of graphite takes place by tundish cover: For the production of sound casting, tea pot ladle is used for treatment, and pouring using this ladle we can produce slag-free casting. We also have crucible for melting aluminium alloy for the manufacture of the pattern and core box. Our plant employs high-technology for the production of all grades of ductile cast iron. Adjustment of chemical composition is achieved using a weighing system for additives and also we use a weighing system in an overhead traveling crane to determine the quantity of molten metal.Thermo-couple is used for temperature adjustment in the furnaces and during pouring in the mould.

Big Casting Moulding Line: Because the production of water pipe-lines needs different lengths of fitting, and the manufacture of patterns for all different lengths is not according to standard, making the patterns and core boxes need high investment. For this reason we use the template method.The template process is the cheapest method for casting using cement sand with good specification.The mould and core production uses dressing material for coating to option good surface finish, before the assembly of the mould cavity and position of the core.This template method depends on labour experience and quality control for every step during assembly and pouring.

Green Sand Moulding Line: The moulding of green sand is utilized for the production of small castings with average weight up to 300 kg.The sand mixture contains coal dust to improve surface finish and prevent casting defects such as burning on.

Machine Shop: The machine shop is equipped with all the conventional equipment and drill machines, all prepared for the production of a wide range of fittings.

Pattern Shop: The casting plant employs highly-qualified staff for the manufacture of patterns and core boxes from wood and

aluminum alloys.

Quality Control: Quality Control is essential to manufacture of sound castings at our casting plant It is imposed at every stage of production, from checking of raw material to final

inspection of the finished casting. Molten metal temperature is continuously monitored during melting and pouring phase. Pressure test is perfomed to every casting coming from the foundry. Continuous on line visual and measurement checks are made.

Chemical Laboratory: A vacuum spectrometer ensures the correct chemical composition of the product.

Metallographic Laboratory: A microscope equipped with camera and accessories

enables us to record the microstructure and assure the high quality of the materials used in our products.

Cast Iron Microscopic View

Ductile Iron Microscopic View

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Flanged Tees (from 80 : 1400)

Flanged Bends 90°, 45 °, 22.5 °, I 1.25 ° (from 80 : 1400)

Flanged Reducers (Concetric I Eccentric) (from 80 : 1200)

90° Duck Foot Bend (from 80 : 1400)

All dimensions & loads are according to Egyptian & International Standards & certified from the National Organization for Potable Water & Sanitary Drainage

Double Flanged Pipes (up to 3000)

Double Flanged Pipes with Puddle (from I 000 : 3000)

' \ Flanged Spigot Pipes with Puddle

(from 80 : 1400)

D

Flanged Bell Mouth (from 80 : 1400)

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L I

Double Spigot Pipes with Puddle (from 80 : 1400)

Flanged Spigot Pipes (from 40 : 1400)

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Blank Flange (PN I 0 - PN25)


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Flanged Socket Pipes with Puddle (from 40: 1400)

Straight Socket Fittings (from 80 : 1400)

Bent Socket Fittings 90°, 45°, 22.5°, 11.25° (from 80 : 1400)


Tee Socket Fittings

(from 80 : 1200)

DS Tee with Flanged Branch

(from 80 : 1400)

DS Level Invert Tee with Flanged Branch

(from 150 : 1200)

Double Socket Reducers

(from I 00 : 1400)

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Flexible Joints Connection Type: Flange I Flange Pressure Rating: 18 bar to 25 bar Size Range: DN 80 up to DN 1600 Application: Water, Sewage, Industrial Applications

Flanged Socket Adaptor Connection Type: Flange I Socket Pressure Rating: 18 bar to 25 bar Size Range: DN 80 up to DN 1600 Application: Water, Sewage, Industrial Applications

Rigid Joints Connection Type: Flange I Flange Pressure Rating: 18 bar to 25 bar Size Range: DN 80 up to DN 1400 Application: Water, Sewage, Industrial Applications

Pipe Coupler Connection Type: Socket I Socket Pressure Rating: 18 bar to 25 bar Size Range: DN 80 up to DN 1600 Application: Water, Sewage, Industrial Applications


The manholes produced by Tabarak Metal Industries are available in these categories which are waste water and rain water manholes and are classified into:

Ductile Manholes Light Duty Medium Duty Heavy Duty Special User

Load From 1.5 Ton

25Ton 40Ton From 60Ton

to 12.5 Ton to 90Ton

Garden Beside street

Air port Uses On port Streets

Inside home Narrow Street

Sea port

Complete Complete Locked system Locked system

System opening for + ductile manholes

opening 200° opening Complete opening

Load 60 Ton: 95 Kg

Weight 12 Kg- 19 Kg SO Kg - 62 Kg 88 Kg - 92 Kg B = 63 cm H = 100 mm

and BXB = 38 - 48 cm B = 66 cm B = 66 cm Dimensions H = 35 - 40 mm H = 60 - 100 mm H = 90 - 130 mm Load 90Ton: 230 Kg

B = 80 cm H = 265 mm

B Technical H=\. I ~E Drawing

c --

Gray Manholes Light Duty Medium Duty Heavy Duty Special User

56 - 85 Kg I 00 - 125 Kg 285 Kg

Weight 30X30 cm 40XSO cm 60 cm

420 Kg and 40X40 cm

SOXSO cm 82 cm

Dimensions 40XSO cm 350 Kg

IOOXIOO cm 40X60 cm

60X60 cm 76 cm


Ductile Manholes Heavy Duty/High Load/High Pressure

Gray Manhole 76 cm - Weight 350 kg Gray Manhole 60 cm - Weight 285 kg

Gray Manhole Three Piece - 60 cm Gray Manhole 60 cm - Weight 125 kg


Gray Rain Water Grille Three Piece - 40 x 60 cm - Load 40 Ton

Ductile Rain Water Grille 40 x 60 cm I 50 x 50 cm - Load 40 Ton

Rain Water Grille 50 cm Tree Bottom Grille Internal 50 cm


Automotive Brake Drums & Discs For Mercedes-Benz, Nasr, Hyundai, General Motors,

Citroen, MAN, Commercial Vehicles & Agricultural Tractors

Railway Brake Shoes For Henschel Locomotives & Railway Passenger Cars

All dimensions & loads are according to Egyptian & International Standards

UPVC Joints, Tees, Bends & Flanges

Street Water Outlet Covers Ductile Iron Stairwell Steps

Gray Iron & Ductile Iron Gates Water Pump Body Case

All dimensions & loads are according to Egyptian & International Standards

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Documents

BSc · Magnesium treatment for spherodization of graphite takes place by tundish cover: For the production of sound casting, tea pot ladle is used for treatment, and pouring using