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8/10/2019 BS EN 50288-7-2005
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BRITISH STANDARD BS EN 50288-7:2005
Multi-element metalliccables used in analogueand digitalcommunication andcontrol —
Part 7: Sectional specification forinstrumentation and control cables
The European Standard EN 50288-7:2005 has the status of aBritish Standard
ICS 33.120.10
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BS EN 50288-7:2005
This British Standard waspublished under the authorityof the Standards Policy andStrategy Committeeon 21 December 2005
© BSI 21 December 2005
ISBN 0 580 47283 3
National foreword
This British Standard is the official English language version ofEN 50288-7:2005.
The UK participation in its preparation was entrusted to Technical Committee
EPL/46, Cables, wires and waveguides, R.F. connectors and accessories forcommunication and signalling, which has the responsibility to:
A list of organizations represented on this committee can be obtained onrequest to its secretary.
Cross-references
The British Standards which implement international or Europeanpublications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, orby using the “Search” facility of the BSI Electronic Catalogue or of BritishStandards Online.
This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application.
Compliance with a British Standard does not of itself confer immunityfrom legal obligations.
— aid enquirers to understand the text;
— present to the responsible international/European committee anyenquiries on the interpretation, or proposals for change, and keep UKinterests informed;
— monitor related international and European developments andpromulgate them in the UK.
Summary of pages
This document comprises a front cover, an inside front cover, the EN title page,pages 2 to 23 and a back cover.
The BSI copyright notice displayed in this document indicates when thedocument was last issued.
Amendments issued since publication
Amd. No. Date Comments
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EUROPEAN STANDARD EN 50288-7
NORME EUROPÉENNE
EUROPÄISCHE NORM September 2005
CENELECEuropean Committee for Electrotechnical Standardization
Comité Européen de Normalisation ElectrotechniqueEuropäisches Komitee für Elektrotechnische Normung
Central Secretariat: rue de Stassart 35, B - 1050 Brussels
© 2005 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 50288-7:2005 E
ICS 33.120.10
English version
Multi-element metallic cables usedin analogue and digital communication and control
Part 7: Sectional specificationfor instrumentation and control cables
Câbles métalliques à éléments multiplesutilisés pour les transmissions et lescommandes analogiques et numériquesPartie 7: Spécification intermédiairepour les câbles d'instrumentationet de contrôle
Mehradrige metallische Daten-und Kontrollkabel für analogeund digitale ÜbertragungTeil 7: Rahmenspezifikationfür Instrumenten- und Kontrollkabel
This European Standard was approved by CENELEC on 2005-04-01. CENELEC members are bound tocomply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained onapplication to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any otherlanguage made by translation under the responsibility of a CENELEC member into its own language andnotified to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Cyprus, CzechRepublic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden,Switzerland and United Kingdom.
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EN 50288-7:2005 - 2 -
Foreword
This European Standard was prepared by SC 46XC, Multicore, Multipair and Quad Datacommunication cables, of Technical Committee CENELEC TC 46X, Communication cables.
The text of the draft was submitted to the Unique Acceptance Procedure and was approved byCENELEC as EN 50288-7 on 2005-04-01.
This Part 7 is to be used in conjunction with EN 50288-1.
The following dates were fixed:
– latest date by which the EN has to be implementedat national level by publication of an identicalnational standard or by endorsement (dop) 2006-04-01
– latest date by which the national standards conflictingwith the EN have to be withdrawn (dow) 2008-04-01
__________
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Contents
1 Scope...........................................................................................................................52 Normative references...................................................................................................53 Definitions, symbols and abbreviations ........................................................................64 Cable construction .......................................................................................................6
4.1 Conductor..........................................................................................................64.2 Insulation ...........................................................................................................74.3 Cable elements..................................................................................................74.4 Identification of cabling elements.......................................................................84.5 Screening of cabling elements...........................................................................84.6 Cable make-up ..................................................................................................8
4.7 Filling compound................................................................................................84.8 Interstitial fillers ..................................................................................................84.9 Screening of the cable core ...............................................................................84.10 Moisture barriers................................................................................................94.11 Protective wrappings..........................................................................................94.12 Inner sheath.....................................................................................................104.13 Bedding layers .................................................................................................104.14 Metallic protection............................................................................................104.15 Integral suspension strand...............................................................................114.16 Outer sheathing ...............................................................................................114.17 Fauna protection..............................................................................................114.18 Chemical and/or environmental protection.......................................................11
4.18.1 Lead sheath .......................................................................................124.18.2 Multi-layer sheath ...............................................................................12
5 Test methods and requirements for completed cables............................................... 125.1 Electrical tests..................................................................................................13
5.1.1 Low frequency and d.c. electrical measurements...............................135.2 Mechanical tests ..............................................................................................135.3 Environmental tests .........................................................................................145.4 Fire performance test methods ........................................................................14
Annex A (normative) Insulation thickness and concentricity - Selection of samplesand evaluation of results.......................................................................................15
Annex B (normative) Copper braid screening .....................................................................16 Annex C (normative) Determination of cable dimensions ...................................................17 Annex D (informative) Thermocouple extension and compensating conductors.................22
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EN 50288-7:2005 - 4 -
Table 1 – Minimum insulation thickness ...............................................................................7Table B.1 – Braid wire diameter..........................................................................................16Table C.1 – Steps to determine fictitious cable diameter....................................................17Table C.2 – Conductor diameters.......................................................................................18Table C.3 – Lay up factors .................................................................................................19Table C.4 – Crush factors...................................................................................................19Table C.5 – Bedding radial thickness .................................................................................20Table C.6 – Round armour wire..........................................................................................20Table C.7 – Tape armour ...................................................................................................20Table C.8 – Braid armour wire size.....................................................................................21Table D.1 – Extension cables ............................................................................................22Table D.2 – Compensating cables......................................................................................22
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1 Scope
This sectional specification covers multi-element cables suitable for connecting instruments andcontrol systems for analogue or digital signal transmission. They may or may not be screened
and optionally may incorporate armouring and/or moisture or environmental protection layers.The cables shall have a mechanically robust construction and electrical transmission handlingproperties. The electrical, mechanical, transmission and environmental performancecharacteristics of the cables, related to their reference test methods are detailed.
This sectional specification is to be read in conjunction with EN 50288-1, which contains theessential provisions for its application.
Cables covered by this specification have maximum rated voltages of 90 V, 300 V and500 V a.c.
These cables shall not be connected directly to mains electricity supply or other low impedancesources. Multi-element cables for use in analogue, digital and control circuits are not designedto be used for power supply.
These cables should be installed in accordance with the applicable local and nationalregulations.
Cables intended to have limited circuit integrity in a fire are not covered by this specification, butthey are however under consideration for future editions.
There may be occasions when cables are required to have higher operating temperatureratings than those provided by using materials specified by the EN 50290 series. Suitablealternative materials are under consideration.
2 Normative references
The following referenced documents are indispensable for the application of this document. Fordated references, only the edition cited applies. For undated references, the latest edition of thereferenced document (including any amendments) applies.
Publication Year Title
EN 10218-1 - Steel wire and wire products – General – Part 1: Test methods
EN 10244-2 - Steel wire and wire products – Non-ferrous metallic coatings onsteel wire – Part 2: Zinc or zinc alloy coatings
EN 10257-1 - Zinc or zinc alloy coated non-alloy steel wire for armouring eitherpower cables or telecommunications cables – Part 1: Land cables
EN 50289 Series Communication cables - Specifications for test methods
EN 50290 Series Communication cables
EN 50307 - Lead and lead alloy sheath and sleeves of electric cables
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EN 60708 - Low-frequency cables with polyolefin insulation and moisture barrierpolyolefin sheath (IEC 60708)
EN 60811-1-1 - Insulating and sheathing materials of electric and optical cables –
Common test methods – Part 1-1: General application –Measurement of thickness and overall dimensions – Tests fordetermining the mechanical properties (IEC 60811-1-1)
HD 383 S2 - Conductors of insulated cables First supplement: Guide to thedimensional limits of circular conductors(IEC 60228 + IEC 60228A, mod.)
HD 446.3 S1 - Thermocouples - Part 3: Extension and compensating cables –tolerances and identification system (IEC 60584-3, mod.)
IEC 60189-2 - Low-frequency cables and wires with PVC insulation and PVCsheath - Part 2: Cables in pairs, triples, quads and quintuples forinside installations
3 Definitions, symbols and abbreviations
For the purposes of this European Standard the definitions of EN 50288-1 apply in addition tothe following:
3.1foil
a metal tape laminated to a plastic tape
4 Cable construction
4.1 Conductor
Except for thermocouple extension and compensating cables, with conductors as described in Annex D, conductors shall be solid, stranded or flexible plain or metal coated copper inaccordance with Class 1, 2 or 5 of HD 383 in the range of 0,5 mm² to 2,5 mm². For multi-corecables the maximum conductor resistance shall be as HD 383, and for finished multi-pair, multi-triple and multi-quad cables the maximum resistance of HD 383 shall be increased by 2 %.
Conductor joints shall be as EN 50288-1.
Stranded and flexible conductors shall consist of wires circular in cross section assembled,without insulation between them, by concentric stranding or by bunching.
When the installed length of cable results in a high conductor resistance, larger conductor sizescan be used.
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4.2 Insulation
The insulating material shall be selected from those listed below. It shall be applied to complywith the requirements of EN 50288-1.
a) PVC EN 50290-2-21
b) Polyethylene EN 50290-2-23
c) Polypropylene EN 50290-2-25
d) Halogen free flame retardant compound EN 50290-2-26
e) Cross-linked polyethylen EN 50290-2-29
The minimum thickness at any point of the insulation shall not be less than the value given inTable 1, for the specified voltage rating, and the concentricity shall not fall below 75 % whenmeasured using the procedure in Annex A.
There may be occasions when cables are required to have higher operating temperatureratings than those provided by using materials specified by the EN 50290 series. Suitablealternative materials are under consideration.
Table 1 – Minimum insulation thickness
Minimum thickness
mmVoltage rating
Conductor size
mm2
90 V 300 V 500 V0,5 0,20 0,26 0,44
0,75 0,20 0,26 0,441,0 0,26 0,26 0,441,5 0,30 0,35 0,442,5 - - 0,53
4.3 Cable elements
Cable elements shall be in accordance with 4.3 of EN 50288-1.
The lay length of a pair, triple or quad shall not exceed 100 mm for cables with conductor cross-section ! 1,5 mm², nor 150 mm for cables with conductor cross-section 2,5 mm².
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4.4 Identification of cabling elements
Unless otherwise specified e.g. by means of numbered cores or tapes, the coding foridentification shall be as given in IEC 60189-2 or EN 60708, as appropriate. The colours shallmeet the requirements of 4.4 of EN 50288-1.
Coloured or numbered non-hygroscopic binder tapes may be applied over screened cablingelements as identification.
4.5 Screening of cabling elements
When screening of individual cable elements is specified, it shall be selected from those listedbelow and applied in accordance with 4.5 of EN 50288-1:
a) a plain or coated metal braid with a minimum filling factor of 0,6 when calculated inaccordance with Annex B;
b) a combination of a foil, and a plain or coated metal braid with a minimum filling factor of 0,3when calculated in accordance with Annex B. The use of a drain wire is optional when thistype of screen is applied;
c) a foil applied with a minimum overlap of 20 % and with a drain wire in direct contact withthe metallic side of the foil.
Metal braid wire diameters are given in Table B.1.
4.6 Cable make-up
The cable elements shall be assembled together in concentric layers or in unit construction toform the cable core.
The cable core assembly shall be protected by wrappings of non-hygroscopic tape.
Successive layers may be separated from each other by interlayer binders of non-hygroscopictape.
4.7 Filling compound
When a filling compound is specified, it shall be selected from the compounds given inEN 50290-2-28 and shall meet the requirements of 4.7 of EN 50288-1.
4.8 Interstitial fillers
When fillers are used they shall meet the requirements of 4.8 of EN 50288-1.
4.9 Screening of the cable core
The cable core shall be protected with a protective layer as described in 4.11 or 4.13 when it is
covered with a screen.
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When screening of the cable core is specified, it shall be selected from those listed below, andapplied in accordance with 4.9 of EN 50288-1:
a) a plain or coated metal braid with a minimum filling factor of 0,6 when calculated inaccordance with Annex B;
b) a combination of a foil, and a plain or coated metal braid with a minimum filling factor of 0,3when calculated in accordance with Annex B. The use of a drain wire is optional when thistype of screen is applied;
c) a foil applied with a minimum overlap of 20 % and with a drain wire in direct contact withthe metallic side of the foil.
Metal braid wire diameters are given in Table B.1.
Screening over the cable core may also be in the form of a laminated sheath (moisture barrieras 4.10 or multi layer sheath as 4.18.2).
4.10 Moisture barriers
When a moisture barrier is specified it shall be selected from those listed below. It shall beapplied to meet the requirements of 4.10 of EN 50288-1:
a) water swellable tapes;
b) water swellable non-toxic powder;
c) filling compound;
d) laminated sheath, consisting of a longitudinal overlapped metallic foil, bonded within theoverlapping and to the inner surface of an extruded sheath. The foil shall be one or bothsides plastic coated, but in the case of only one side being coated a tinned copper drainwire shall be applied in direct contact with the metallic surface of the foil. The thickness ofthe metallic part of the foil shall be at least 0,15 mm;
e) combinations of these four methods.
4.11 Protective wrappings
A wrapping layer may be applied under a sheath.
A wrapping layer may be applied under a metallic protection layer.
The wrapping layer shall be of a material compatible with the cable components with which it isin contact.
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4.12 Inner sheath
When an additional inner sheath is applied under a metallic sheath (4.14) and may be appliedunder a lead sheath (4.18), it shall be selected from the materials listed below. It shall complywith the requirements of EN 50288-1:
a) PVC to EN 50290-2-22;
b) Polyethylene to EN 50290-2-24;
c) Halogen free flame retardant compound to EN 50290-2-27.
The nominal thickness shall be calculated in accordance with Table C.1.
The nominal thickness (ISRt) shall be calculated like the nominal thickness (SRt) of the outersheath without metallic protection (4.16).
A halogen free sheathing compound shall be used where the cores are insulated with ahalogen-free compound.
There may be occasions when cables are required to have higher operating temperatureratings than those provided by using materials specified by the EN 50290 series. Suitablealternative materials are under consideration.
4.13 Bedding layers
A bedding layer shall be applied between a lead sheath and a metallic protection. This layermay be extruded (materials as in 4.12) or comprise helically applied tape or tapes.
The bedding layer shall be extruded when gland diameter requirements are specified.
The nominal thickness shall be calculated in accordance with Table C.5, where D is thediameter under the bedding layer calculated in accordance with Table C.1.
There may be occasions when cables are required to have higher operating temperatureratings than those provided by using materials specified by the EN 50290 series. Suitablealternative materials are under consideration.
4.14 Metallic protection
Metallic protection, when specified, shall be in accordance with 4.14 of EN 50288-1.
When round or flat galvanised steel wires are used, the minimum thickness shall be 0,80 mm(see Annex C). Flat galvanised steel wire may only be applied to cables where the diameterunder the armour, calculated in accordance with Annex C, is > 15 mm.
The round steel wires of single wire armour shall comply with the requirements of EN 10257-1and EN 10218-1. The coating of the wires shall comply with the requirements of EN 10244-2.
When a single or double layer of steel or brass tapes is used, the minimum thickness of tapeshall be 0,20 mm for steel and 0,075 mm for brass.
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When a metal braid is specified the minimum wire diameter shall be 0,30 mm. The minimumfilling factor shall be 0,57 when calculated as Annex B.
Metal braid wire diameters are given in Annex C.
4.15 Integral suspension strand
Not applicable.
4.16 Outer sheathing
The outer sheathing material shall be appropriate to the operating environment and may beselected from the materials listed below. It shall be applied in accordance with 4.16 ofEN 50288-1:
a) PVC to EN 50290-2-22;b) Polyethylene to EN 50290-2-24;
c) Halogen free flame retardant compound to EN 50290-2-27.
The nominal thickness (SRt) shall be calculated in accordance with the following formulae:
a) without metallic protection SRt = 0,04 x D + 0,7 mm (min 0,8 mm)
b) with metallic protection SRt = 0,028 x D + 1,1 mm (min 1,3 mm)
where D is the diameter under the outer sheath calculated in accordance with Table C.1.
For cables without metallic protection, the minimum thickness at a point shall not fall below thenominal value by more than 15 % + 0,1 mm. The minimum average thickness, rounded to0,1 mm, shall not be less than nominal thickness.
For cables with metallic protection (4.14), the minimum thickness at any point shall not fallbelow the nominal value by more than 20 % + 0,2 mm
4.17 Fauna protection
When fauna protection is required, the method used shall be chosen from those in 4.17 ofEN 50288-1.
There are no dimensional requirements.
4.18 Chemical and /or environmental protection
When chemical or environmental protection is required, one of the following methods shall beused.
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4.18.1 Lead sheath
The lead sheath shall comply with EN 50307.
The nominal thickness (LRt
) of the lead or lead alloy sheath shall be calculated using thefollowing formula:-
LRt = 0,03 x D + 0,7 mm (min of 0,8 mm)
where D is the diameter under the lead sheath, calculated in accordance with Table C.1.
The minimum thickness at any point shall not be less than 0,95 LRt – 0,1 mm.
4.18.2 Multi layer sheath
The multi layer sheaths shall comprise a laminated sheath (see 4.10d) and an additional layerof polyamide.
The laminated sheath sheath shall consist of a logitudinal overlapped aluminium foil with anextruded layer of high density polyethylene according to EN 50290-2-24. The thickness of thepolyethylene layer shall be calculated as in 4.12 with a minimum thickness of 1,0 mm.
The thickness of the aluminium foil shall be at least 0,15 mm without coating. The coating maybe on one or both sides.
The thickness of the polyamide covering shall be at least 0,3 mm at any point irrespective of
cable diameter.NOTE A material specification for polyamide is under consideration.
5 Test methods and requirements for completed cables
The following tables give the tests to be applied, together with the respective limits, in order todemonstrate compliance with this specification.
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5.1 Electrical tests
5.1.1 Low-frequency and d.c. electrical measurements
EN 50288-1Clause No. Parameter Test method Requirement
5.1.1.1 Conductor resistance EN 50289-1-2 HD 383 for multicore cables and maximumshall be increased by 2 % for multi-pair, multi-triple, and multi-quad cables.
5.1.1.2 Conductor resistanceunbalance
EN 50289-1-2 N/A
5.1.1.3 Dielectric strength EN 50289-1-3 Duration 1 minute.For 90 V rating ≥ 0,75 kVac or ≥ 1,5 kVdc For 300 V rating ≥ 1,0 kVac or ≥ 2,0 kVdc For 500 V rating ≥ 2,0 kVac or ≥ 3,0 kVdc
Material ResistanceM" /km
PVC 10Polyethylene 1 000
Polypropolene 1 000HFFR 10
5.1.1.4 Insulation resistance EN 50289-1-4
XPLE 1 0005.1.1.5 Mutual capacitance EN 50289-1-5 Polyolefin < 150 nf/km
Others < 250 nf/km5.1.1.6 Capacitance
Unbalance(pairs/quads)
EN 50289-1-5 Polyolefin 500 pf/500 m
5.1.1.7 Inductance EN 50289-1-12 Only to be used for L/R
5.1.1.8 Inductance toresistance ratio (L/R)
EN 50289-1-12EN 50289-1- 2
< 25 µH/# for up to 1 mm2
< 40 µH/# for 1,5 mm2
< 60 µH/# for 2,5 mm2
5.2 Mechanical tests
EN 50288-1Clause No Parameter Test method Requirement
5.2.1 Conductor elongationat break EN 50289-3-2 > 10 %
5.2.2 Shrinkage of insulation EN 50289-3-4 EN 50288-15.2.3 Crush resistance of the cable EN 50289-3-5 N/A5.2.4 Impact resistance of the cable EN 50289-3-6 N/A5.2.5 Abrasion resistance
of the sheath markingEN 50289-3-8 N/A
5.2.6 Simulated installation testingof the cable
EN 50289-3-7 N/A
5.2.7 Tensile performance
of the cable
EN 50289-3-16 N/A
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5.3 Environmental tests
For further study (ffs).
5.4 Fire performance test methods
Fire performance test methods shall be in accordance with 5.4 of EN 50288-1.
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Annex A(normative)
Insulation or sheath thickness and concentricity -
Selection of samples and evaluation of results
A.1 Procedure for the measurement of thickness
The thickness of an insulation or sheath shall be measured in accordance with 8.1 and 8.5 ofEN 60811-1-1. Three samples shall be taken from the cable at locations separated from eachother by a distance of at least 1 m.
Compliance shall be checked on 10 % of all cores of a cable with at least at a minimum allcores of one cabling element.
If withdrawal of the conductor is difficult, it shall be stretched in a tensile machine or the sampleshall be loosened by stretching or some other suitable means that does not damage theinsulation.
A.2 Evaluation of results
The mean of the thickness of an insulation or sheath is the mean of six measurements fromeach sample expressed in mm. Measurements and calculations shall be to three decimalplaces and the result rounded to two decimal places. When the third decimal number is 5 ormore, the result is rounded up and when it is 4 or less, the result is rounded down.
The minimum thickness of insulation at any point is the lowest value of all measurements.
A.3 Internal concentricity
The internal concentricity is the ratio of the smallest measured thickness to the largestmeasured thickness.
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Annex B(normative)
Copper braid screening
The screening braid shall consist of tinned, annealed, high conductivity copper wires.
The number of spindles, ends per spindle and the diameter of the braid wires shall be sufficientto ensure that the filling factor ( F ) is not less than that specified. The filling factor shall becalculated from the following formula:
2/1
2
22
12
+=
L
D
D
mnd F w π
π
where
F is the filling factor
D is the mean diameter under the braid (mm)
d w is the diameter of the braid wire (mm)
L is the lay length of the application of the braid (mm)
m is the total number of spindles
n is the total number of ends per spindle
Optical coverage (expressed as a percentage) = ( 2 F – F 2 ) %
Preferred braid wire diameters are shown in Table B.1.
The diameter of the wire shall be checked using a micrometer.
Table B.1 – Braid wire diameter
Mean diameter under the braidAbove Up to and including
Nominal diameterof braid wire Minimum diameterof braid wire
mm mm mm mm-361525
36
1525-
0,100,150,200,300,40
0,0980,1460,1960,2960,396
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Annex C(normative)
Determination of cable dimensions
C.1 Determination of cable dimensions
Starting with the conductor diameter and following the steps listed in Table C.1, the fictitiousdiameter FD is increased progressively. Steps not applicable to a particular cable constructionwill give a zero increase in fictitious diameter.
Table C.1 – Steps to determine fictitious cable diameter
Step Construction feature Symbol Determination
1 Conductor diameter FCD Table C.22 Insulation radial thickness IRt Subclause 4.2
Table 13 Core element diameter FC FCD + (2 x IRt)
4 Pair element diameter FP 2 x FC
5 Triple element diameter FT 2,16 x FC 6 Quad element diameter F Q 2,42 x FC 7 Screened element diamenter F S
2) FE1) + 0,3
8 Additional separator tape
(more than one screened element only)
FESM FES + 0,1
9 Lay-up factors LF Table C.310 Crush factors (more than one element only) CF Table C.411 Cable make-up diameter F A
4) FCE3)
x LF xCF 12 Tape over lay-up FT F A + 0,413 Overall screen FOS FT + 0,114 Inner sheath thickness under lead sheath
or metallic protectionISRt Subclause 4.12
15 Diameter over inner sheath FIS FUIS5) + 2 x ISRt)
16 Lead sheath radial thickness LRt Subclause 4.18.117 Diameter over lead sheath F L FUL
6) + 2 x LRt 18 Bedding radial thickness BRt Table C.519 Diameter over bedding FB FL + 2 x BRt 20 Armour size (thickness or diameter)
Round or flat wire
TapeBraid
AWSubclause 4.14 and
Table C.6Table C.7Table C.8
21 Diameter over armour FZ FUZ7) + K8) x AW
22 Outer sheath radial thickness S Rt Subclause 4.1623 Outer sheath diameter F D Add (2 x SRt)
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Notes:1) FE: Diameter of unscreened elements: F C, FP, FT or FQ2) FES: Diameter of screened elements: F CS, FPS, FTS or FQS 3) FCE: Diameter of cabling elements: FE or FESM 4) F A: For cabling element Core: F A = FCE x LF (Crush factor has not to be applied)5) FUIS: Diameter under inner sheath = FT or FOS6) FUL: FT or FOS or FIS 7) FUZ: Diameter under armour = FIS or FB8) K: = 2 for flat or round wire armour
= 4 for double tape armour= 4 for braid armour
C.2 Conductor diameters
Table C.2 – Conductor diameters
Conductorcross section
mm2
Conductordiameter
mm0,50 0,800,75 1,001,00 1,101,50 1,402,50 1,80
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C.3 Lay-up factors
Table C.3 – Lay up factors
No. Fact No. Fact No. Fact No. Fact No. Fact
1 1,00 21 5,33 41 7,67 61 9,00 81 10,422 2,00 22 5,67 42 7,67 62 9,00 82 10,423 2,16 23 5,67 43 7,67 63 9,35 83 10,604 2,42 24 6,00 44 8,00 64 9,35 84 10,705 2,70 25 6,00 45 8,00 65 9,35 85 10,706 3,00 26 6,00 46 8,00 66 9,35 86 10,707 3,00 27 6,15 47 8,00 67 10,00 87 10,708 3,45 28 6,41 48 8,15 68 10,00 88 11,009 3,80 29 6,41 49 8,35 69 10,00 89 11,00
10 4,00 30 6,41 50 8,35 70 10,00 90 11,0011 4,00 31 6,70 51 8,41 71 10,00 91 11,0012 4,16 32 6,70 52 8,41 72 10,00 92 11,0013 4,41 33 6,70 53 8,41 73 10,16 93 11,0014 4,41 34 7,00 54 8,60 74 10,16 94 11,3515 4,70 35 7,00 55 8,70 75 10,16 95 11,3516 4,70 36 7,00 56 8,70 76 10,16 96 11,3517 5,00 37 7,00 57 8,70 77 10,35 97 11,3518 5,00 38 7,33 58 9,00 78 10,42 98 12,00
19 5,00 39 7,33 59 9,00 79 10,42 99 12,0020 5,33 40 7,33 60 9,00 80 10,42 100 12,00
C.4 Crush factors
Table C.4 – Crush factors
Cable component Crushfactor
Ind screen pairs 0,889Un/Col screen pairs 0,820
Ind screen triples 0,939Un/Col screen triples 0,865
Cores/Quads 1,000
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EN 50288-7:2005 - 20 -
C.5 Bedding radial thickness
Table C.5 – Bedding radial thickness
Diameter under bedding Beddingthickness
Above
mm
Up to andincluding
mm mm
- 25 1,025 35 1,235 45 1,445 60 1,660 80 1,8
80 - 2,0
C.6 Round wire armour
Table C.6 – Round armour wire
Diameter under armour Wire diameter
Above
mm
Up to andincluding
mm mm0 15 0,9 ± 0,035
15 25 1,25 ± 0,04025 35 1,6 ± 0,04535 45 2,0 ± 0,05045 60 2,5 ± 0,06060 - 3,15 ± 0,070
C.7 Tape armour
Table C.7 – Tape armour
Diameter under armour Tape thickness
Above
mm
Up to andincluding
mm mm
- 30 0,230 70 0,5
70 - 0,8
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C.8 Braid armour
Table C.8 – Braid armour wire size
Diameter under armour Wire diameterAbove
mm
Up to andincluding
mm mm
- 20 0,320 - 0,4
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Annex D(informative)
Thermocouple extension and compensating
conductor combinations
D.1 Extension cables
Table D.1 – Extension cables
Combinationcode
Positive Negative Nominal e.m.f.
(microvolts0 o C/100 oC)
KX Nickel chromium Nickel aluminium 4,10NX Nickel chromium silicon Nickel silicon 2,77EX Nickel chromium Copper nickel
(constantan)6,32
JX Iron Copper nickel(constantan)
5,27
TX Copper Copper nickel(constantan)
4,28
D.2 Compensating cables
Table D.2 – Compensating cables
Combinationcode
Positive Negative Nominal e.m.f.
(microvolts0 oC/100 oC)
KCA Iron Copper nickel alloy 4,10KCB Copper Copper nickel
(constantan)4,10
RCA Copper Copper low nickel alloy 0,65RCB Copper Copper nickel mo alloy 0,65SCA Copper Copper low nickel alloy 0,65SCB Copper Copper nickel mo alloy 0,65BC Copper Copper 0,03NC Copper nickel mg Copper nickel mg 2,77
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D.3 E.M.F.
The tolerance on e.m.f. values for the metal combinations used shall be in accordance withHD 446.3 S1.
D.4 Colour codes
The insulation colour code used shall be in accordance with HD 446.3 S1, or as agreedbetween the customer and supplier.
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BS EN50288-7:2005
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