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L+V51/60DF Four-Stroke Dual-Fuel engine MAN Diesel

Brochure 51 60DF

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L+V51/60DFFour-Stroke Dual-Fuel engine

MAN Diesel

L+V51/60DF Technical data

Engine cycle: four-stroke

Turbocharging system: constant pressure

Number of cylinders, V-engines: 18, 14, 1�

Number of cylinders, L-engines: 9

Bore: 510 mm

Stroke: 600 mm

Swept volume per cylinder: 1��.6 dm3

Cylinder output (MCR)

at 514 rpm, 60 Hz: 1,000 kWm

at 500 rpm, 50 Hz: 975 kWm

Cooling

Cylinder cooling (single-stage): fresh water

Charge air cooler (two-stage): fresh water

Fuel injector cooling: fresh water

Starting: compressed air

General definition of dual-fuel engine ratings according to ISO 30461/12002 ISO reference conditions

Air temperature: �98 K (�5°C)

Air pressure: 1 bar

Fresh water temperature

upstream of charge-air cooler: �98 K (�5°C)

Relative humidity: 30%

Four-stroke dual-fuel engines V51/60DF and L51/60DF

* Alternator Efficiency: 97.5%

GenSet output * (kWe)

5001/min,50Hz 5141/min,60Hz

kWe kWe

18V51/60DF 18cyl. 17,110 17,550

14V51/60DF 14 cyl. 13,310 13,650

12V51/60DF 1� cyl. 11,410 11,700

9L51/60DF 9 cyl. 8,560 8,780

Mean piston speed 10.0 m/s 10.3 m/s

Mean effective pressure 19.0 bar 19.0 bar

Electrical power quoted depends on alternator make. Power and consumption may vary according to set-up conditions. Engines comply with the World Bank guide- lines for thermal power plants. The stated consumption figures refer to the above-mentioned ISO reference conditions.The heat rate for Diesel operation refers to fuel oil with a lower caloric value (LHV) of 42,700 kJ/kg. The heat rate for gas operation to a LHV of 28 MJ/Nm3.

Ratings are given with a tolerance of +5% and without engine-driven pumps. Figures for gas engines refer to natural gas with a methane number higher than 80.

The specific lube oil consumption is specified at MCR with a tolerance of 20%.

Specific fuel oil consumption in Diesel operation:

(g/kWh) = (kJ/kWh)heat rate x 1000LHV

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L+V51/60DF

Specific fuel consumption of GenSet (5% tolerance)

Gas(incl. pilot fuel) Diesel/HFO

100%load 100%load

L+V51/60DF 7,733 kJ/kWhe 8,06� kJ/kWhe

Specific lube oil consumption L+V51/DF (�0% tolerance)

Cyl.No. 12 14 18

kg/h 6.0 7.0 9.0

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Definitions

General

The L+V51/60DF engine from MAN Diesel

is a dual-fuel engine that converts liquid

fuel (“Diesel operation”) or natural gas

into electrical power efficiently and with

low emissions.

The possibility to switch over seamlessly

from gas to Diesel operation and vice

versa allows multiple applications with

a variety of fuels.

Fuels

The 51/60DF engine is designed for

operation with liquid and gaseous fuels.

In liquid fuel operation, the 51/60DF

engine can be operated with HFO with

a viscosity of up to 700 mm²/s (cSt) at

50° C.

L+V51/60DF – “The reliable one”

A synonym for the highest output combined with optimum flexibility.

The output of this power pack is between 8,560 and 17,550 kWe.

7L 51/60DF

It is designed for fuel qualities specified

in CIMAC �003 H/K700/DIN ISO 8�17.

With liquid fuels, continuous HFO

operation is possible between �0%

and 100% load.

For gas operation, the gaseous fuel must comply with the latest valid MAN Diesel quality requirements. For lower methane numbers, MAN Diesel is prepared to deliver well- adapted solutions.

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L+V51/60DF

Modern and innovative technology

Engine frame

Rigid housing of single-cast monobloc

construction, strengthened by tie bolts

running from the suspended main

bearing through to the top edge of

the engine frame and from the cylinder

head through to the intermediate

bottom.

Cylinder liner

Thick-walled design isolated from

external deformation, resulting in

optimum running conditions for the

piston.

Cylinder head

Combustion chamber geometry

optimised for combustion of gas

and Diesel / HFO. Atomisation of the

injection spray – without obstacles for

both operating modes – promotes very

good air-fuel ratio for optimum com-

bustion.

Rocker arm casing

Weight-reduced design facilitating

fast removal for overhaul and service

of injection nozzles in gas and Diesel /

HFO operation.

Stepped piston

Forged, dimensionally stable steel

crown (with shaker cooling by oil),

made from high-grade materials with

skirt in nodular graphite iron.

Chromium ceramic coating of the

first piston ring with highly resistant

ceramic particles in the ring surface,

resulting in low wear of ring and liner.

Connecting rod and bearing

Optimised “marine head” design to

allow piston overhaul without removal

of the connecting rod bearing cap.

Specially designed bearing shells in

the connecting rod for increased

reliability.

Valves

Exhaust gas valves with propellers on

the shaft for self-turning effect in the

exhaust gas stream and seating in

armoured, water-cooled valve seats,

resulting in low valve temperatures.

The inlet valves are equipped with

Rotocap mechanical rotators.

Injection

For operation with liquid fuels, high

pressure injection with improved

atomisation for combustion of fuel with

the lowest, but still acceptable, qualities

of HFO. In gas operation, ignition by

injection of pilot fuel through a common

rail injection system.

Short description of major engine parts

All engine parts are designed and constructed with

the aim of achieving the highest reliability, ease of

maintenance and longest possible TBOs*. The following

components are produced at our own factory:

* TBO = Time Between Overhaul

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MAN Diesel turbocharging system

Optimum design of constant pressure

turbocharging system with state-of-

the-art MAN Diesel turbochargers of

the TCA series featuring long-bearing

TBOs. Thorough combustion with very

low residues and low thermal stress for

the combustion-chamber components,

high efficiency at full and partial loads

results in substantial air surplus.

The very high efficiency of the turbo-

charger at low pressure ratios results

in good part load operation.

Both V and inline (L) 51/60DF engines

are charged by a single TCA turbo-

charger with the advantage that only

one common exhaust gas pipe is

required for all cylinders.

Service-friendly design

Hydraulic tools used for tightening and

loosening cylinder head nuts; clamps

with quick release fasteners and/or

clamp and plug connectors; gener-

ously sized access covers; hydraulic

tools for crankshaft bearings and big

end bearings; sleeve spring vibration

damper is practically maintenance-free.

SaCoS

The 51/60DF engine is equipped with

the safety and control system SaCoS-

DF. SaCoS-DF guarantees reliable en-

gine operation in Diesel and gas mode

with an optimum operation range

between knocking and misfiring in gas

operation. All cylinders are regulated

individually. In Diesel mode, control is

based on the tried and tested engine

management of the MAN Diesel medium-

speed Diesel engines.

>> Worldwide service organisation

with over 150 service centres

>> Fast delivery of high-quality original

spare parts

>> Rapid, reliable and qualified

support

>> Regular updates with the latest

information and training of

operational employees, either

on site or at our global network

of PrimeServ Academies

>> Maintenance agreements

>> Almost 110 years of service

experience

During commissioning of the power plant,

SaCoS-DF undergoes a factory test

together with the engine resulting in short

fine-tuning and functional testing.

NOx

As with all MAN Diesel engines, the

NOx emissions of the 51/60DF engine

are below the World Bank requirements

for exhaust emissions.

The 51/60DF engine is equipped with

variable injection timing for NOx opti-

misation. In gas mode, the engine’s

emissions are significantly below

the allowable World Bank limits for

NOx (TA Luft).

To meet most of the stringent NOx

limits, we additionally offer SCR techno-

logy (Selective Catalytic Reduction) for

this engine type.

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L+V51/60DF

Dimensions and weights

Engine L+V51/60DFEnginetype No.ofcyl. A B C W H Drymass*

mm mm mm mm mm t

18V51/60DF 18 13,148 5,410 18,558 4,700 6,530 381

14V51/60DF 14 10,835 5,150 15,985 4,700 6,530 318

12V51/60DF 1� 9,835 4,950 14,785 4,700 6,530 �76

9L51/60DF 9 10,545 4,805 15,350 �,970 6,030 ��5

The dimensions and weights are given for guidance only. Dry masses apply to the complete GenSets. More information is available upon request.

L+V51/60DF

A bC

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MAN Diesel – a member of the MAN Group

MAN Diesel SE86��4 AugsburgGermanyPhone +49 8�1 3�� 0Fax +49 8�1 3�� 338�[email protected]

Copyright © MAN Diesel SESubject to modification in the interest of technical progress.D�366337EN-N3 Printed in Germany KW9-0408�