CLB 21103Process InstrumentationMdm Aiza Syuhaniz SallehExt: 2023Room: 3

Course Learning OutcomesUpon completion of this course students should be able to:

Explain the working principle, maintenance and troubleshooting procedures of the measurement devices.

Relate the application of instruments in the real plant / factory.

Demonstrate the ability to conduct the experiment by following standard operating procedure and safety awareness.

Programme Learning Outcomes (PLO)

124

Demonstrate the knowledge of mathematics, science and engineering technology fundamentals in chemical and process engineering technologyPerform fundamental engineering techniques using skills and tools in chemical and process engineering technologyConstruct solutions to issues related to chemical and process engineering technologyConceptualize problems in terms of unifying principles, designing solutions, analyzing and interpreting data related to chemical and process engineering technology for sustainable developmentCommunicate effectively with the engineering technology community and society at largePerform effectively as a team playerDemonstrate understanding of the societal, health, safety, legal and cultural issues and the consequent responsibilitiesPractice according to professional ethics, responsibilities and norms of chemical and process engineering technologyDemonstrate the ability to be manage relevant information from various sources and learn autonomouslyDemonstrate understanding of management, business practices and technopreneurial competenciesDemonstrate leadership skills with the ability to think about the future and inspire others

Programme Education Objectives (PEO)1234

To produce highly skilled chemical engineering technologists who will contribute towards the chemical engineering industry majoring in process.To produce chemical engineering technologists who practice professionalism with ethics and social responsibilities.To produce chemical engineering technologists with the ability to advance their knowledge and engage in life-long learning.To produce chemical engineering technologists who are capable of embarking on business and technopreneurial activities.

Vision

Mission

CH 1: Introduction1.1What is measurement and control1.2Handbook structure- Identification and symbols- Measurement- Control loops- Control valves

1.3Selection of measurement and control devices - Performance- Enclosure- Equipment location- Air supply- Electrical supply- Installation and maintenance

1.4Accuracy and repeatability

CH 2: Pressure Measurement2.1Introduction- Code and standard compliance- Installation- Zero suppression and elevation

2.2Pressure measurement devices- Bourdon tube- Piezoelectric transducer- Potentiometer pressure transducers- Strain gage DP transmitter- Capacitance manometer

2.3Pressure safety, maintenance and troubleshooting2.4Pressure calibration

CH 3: Level Measurement3.1 Introduction- Concept of level measurement - Open tank measurement- Closed tank measurement

3.2 Level measurement devices - Sight glass- Magnetic gauge- Capacitance- Conductivity- Sonic/Ultrasonic

3.3Level safety, maintenance and troubleshooting3.4Level calibration

CH 4: Temperature Measurement4.1 Introduction- Thermowells

4.2 Temperature measurement devices- RTD- Thermocouple- Filled systems- Bimetallic- Noncontact Pyrometer-type

4.3 Temperature safety4.4 Temperature calibration

CH 5: Flow Measurement5.1 Introduction- Fluid- Profiles- Piping- Line size

5.2 Flow measurement devices- Orifice plate- Venturi tube- Flow nozzle- Turbine meter- Vortex meter- Pitot tube- Rotameter

5.3 Flow maintenance and troubleshooting5.4 Flow calibration

LIST OF EXPERIMENTSExp 1: Control valve characteristicExp 2: Pressure measurement, calibration systemExp 3: Density measurementExp 4: Level measurement, calibration systemExp 5: Thermocouple / RTD measurement, calibration system

WEEKLY PLANPROCESS INSTRUMENTATION (JAN 2013)

WEEKPLANNING1Subject Briefing2CH 1: Introduction 3CH 2: Pressure measurementLab briefing4CH 2: Pressure measurement5CH 2: Pressure measurement LAB 16CH 3: Level measurement LAB 2 / Assignment7CH 3: Level measurement LAB 3 / TEST 18CH 4: Temperature measurement LAB 49CH 4: Temperature measurement LAB 510CH 4: Temperature measurement TUTORIAL 1 & 211CH 5: Flow measurement TUTORIAL 312CH 5: Flow measurement TUTORIAL 4 / TEST 213CH 5: Flow measurementTUTORIAL 514Presentation / Lab test

REFERENCESBattikha N.E. (2006) The condensed of handbook of measurement and control, 3rd Edition, ISA (The Instrumentation, Systems, and Automation Society)Doebelin, E.O. (1990), Measurement System: Application and Design, 4th Edition, McGraw Hill.Perry, R.H. and Green, D. (2007) Perrys Chemical Engineers Handbook, 8th Edition, McGraw Hill.Norman A.A (1998) Instrumentation for Process Measurement and Control, 3rd Edition, CRC Press.Practical Instrumentation for Automation and Process Control for Engineers and Technician, IDC TechnologiesBoyles. W., (2003), Instrumentation Reference Book, 3rd Edition, Butterworth-HeinemannIntroduction to Instrumentation, Sensors and Process Control, (2006), Artech House Publication,Alan., S. M., (2001), Measurement and Instrumentation Principles, Butterworth-Heinemann.Gregory. K. M., and Douglas, M.S., (1999) Process/Industrial Instruments and Control Handbooks, 5th Edition, Mc-Graw-Hill