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80 (800) 526-4330 www.girardequip.com
SAFER. CLEANER. FASTER. 47U.S.: (800) 547-9393Outside U.S.: +1 513 696-1500 www.opw-es.com
S A F E T Y B R E A K A W A Y S
Safety Breakaway DevicesSZ Series (Cable Release) Breakaway CouplingAreas of application The SZ Series Emergency Breakaway Coupling with cable control is designed to protect against unintended pull-aways of tank trucks, railcars, barges or ships. Loading arms and hose lines, conveying gases or liquid media, can be either newly equipped or retrofitted with the SZ Series.
Structure Two non-return valves prevent product loss in case of emergency separation. Both coupler halves are held together with segments and a slide ring. A cable pull triggers the separation by flipping the levers out of their locked position. The NTS also is available with the proactive remote or hand separation.
Function In a pull-off, the tensile force travels along the cable, leaving the hose or loading arm tension-free at all times. The levers are released, two non-return valves positively shut both ends, enabling the separation to occur. In contrast to most existing products, the SZ Series breakaways work independently from the working pressure and allow for a protective approach without the need to wait for an impact. With a proven track record of more than 25 years, the SZ Series Breakaway has earned an outstanding reputation of reliability in the industry.
Benefits•Protectionofloading-armcomponents
•Protectionofloadingfacility
•Spillprevention
•Reconnectable
SZ Series Breakaway CouplingInstallation ExampleWhen the line system is subjected to an unprecedented load, the levers swing out by the cable. The slide ring is displaced and the segments are released. Then the two body halves separate and the two spring-loaded valves immediately shut both hose ends.
SZ Loading Arm Marine Installation Example
Note: The length of the SZ cable must be shorter than the maximum movement of the loading arm hose in order to trigger the separation.
Shown with optional proximity switch
Materials: Stainless Steel (316), Hastelloy®, Monel Others available upon request
Seals: EPDM, Fluorocarbon, Chemraz®
Pressure Ratings: 150 to 600 psi
Available in 1”, 2”, 3”, 4” and 6” (other sizes up to 12” available upon request)
Break-Away Couplings
www.girardequip.com (800) 526-4330 8114 Dry Disconnects - Break-Away Bolt SeriesDixon 877.963.4966
AdvantagesIndustrial Safety Break-Away Couplings - Breaking Bolt Series
Key Features
Industrial break-away coupling can be utilized for most industrial product transfer installations.
TheindustrialSBCouplingsarespecificallydesignedtobeableto activate with a tensile force being applied at an angle to the plane of the coupling housing, up to 90 degrees.
connections:parallel BSP threads with flat sealing surface,
tapered internal NPT threads,flanges and Victaulic
Viton® O-rings standard,other materials available upon request
stainless steelinternal parts
stainless steelbreaking bolts protecting ring
in PUR (Vulkollan®)
coupling body and valvesin stainless steel, brass
and aluminium
Break-Away Couplings
82 (800) 526-4330 www.girardequip.com
BREAKING BOLT SERIES
15Dry Disconnects - Break-Away Bolt Series Dixon 877.963.4966
Safety Break-Away Couplings - Industrial version
industrial breaking bolt series
Size DNFlow Rate GPM
Width LengthWeight lbs. 316 Stainless
Steel AluminumSS AL
2" 50 200 4.5" 7" 5.7 2.2 SBC200SS SBC200AL3" 80 650 6.8" 11" 18.8 7 SBC300SS SBC300AL4" 100 800 8.3" 12" 34.1 13 SBC400SS SBC400AL5" 125 1100 10.6" 14" 70.4 26.6 SBC500SS SBC500AL6" 150 1500 12" 16" 103 37.6 SBC600SS SBC600AL6" 150 1500 12.5 15.1 110 40 SBC600SSFL ** SBC600ALFL **8" 200 3700 13.5" 17.7" 157 -- SBC800SSFL ** ---
The breaking bolt industrial breakaway coupling is designed to minimize spillage and damage associated with drive away and pull away incidents.
• coupling automatically senses an excessive load, closes the valves and disconnects (see page 20)
• simple mechanism, no loose components lost after release• highflowrate/lowpressuredrop• femaleNPTisstandard,optionalANSI/DINflangesormaleNPTareavailable• Viton® is standard seal• for information on repair kits visit us on-line at www.dixonvalve.com
Working Pressure:• stainless steel 360 PSI• aluminum 230 PSI
SBC200AL - aluminum
Industrial break-aways are typically installed on a loading arm or manifold and hose assemblies, where at least one side of the couplingisattachedtoarigidorfixedpoint.
Release with a tensile force being applied at an angle to the plane of the coupling housing, up to 90 degrees.
**150#ASAflange
Break-Away Couplings
www.girardequip.com (800) 526-4330 8316 Dry Disconnects - Break-Away Bolt SeriesDixon 877.963.4966
AdvantagesMarine Safety Break-Away Couplings - Breaking Bolt Series
Key Features
Marine version of the safety break-away couplings are designed specificallytobeinstalledwithinahosestring,wherethecoupling would have a length of hose attached to both sides.
This coupling incorporates the same internal mechanism as our Industrial couplings, but has additional external features that provide increased resistance to torsional and bending moment forces which may be applied to the coupling, preventing premature activation in the unpredictable marine environment.
connections:parallel BSP threads with flat sealing surface,
tapered internal NPT threads,flanges and Victaulic
Viton® O-rings standard,other materials available upon request
stainless steelinternal parts
stainless steelbreaking bolts protecting ring
in PUR (Vulkollan®)
coupling body and valvesin stainless steel, brass
and aluminium
Break-Away Couplings
84 (800) 526-4330 www.girardequip.com
BREAKING BOLT SERIES
17Dry Disconnects - Break-Away Bolt Series Dixon 877.963.4966
The breaking bolt marine version break-away coupling is designed to minimize spillage and damage associated with pull-away incidents.
• designed to be installed within a hose string where the coupling will have a length of hose attached to both sides
• typical applications include: ship-to-offshore platform and ship-to-ship product transfer operations
• coupling automatically senses an excessive load, closes the valves and disconnects (see page 20)
• release is executed when force causes bolts to break• female NPT is standard, optionalANSI/DINflangesormaleNPTareavailable• Viton® is standard seal• for information on repair kits visit us on-line at www.dixonvalve.com
Working Pressure:• stainless steel 360 PSI
Size DNFlow Rate GPM
Width Length Weight lbs. 316 Stainless Steel
2" 50 200 4.5" 7" 5.7 MSBC200SS3" 80 650 6.8" 11" 18.8 MSBC300SS4" 100 800 8.3" 12" 34.1 MSBC400SS5" 125 1100 10.6" 14" 70.4 MSBC500SS6" 150 1500 12" 16" 103 MSBC600SS6" 150 1500 12.5 15.1 110 MSBC600SSFL **8" 200 3700 13.5" 17.7" 157 MSBC800SSFL **
marine breaking bolt series
MSBC300SS - stainless steel
Safety Break-Away Couplings - Marine verison
Marine safety break-aways are designed to only release by inline pull and used between two strings of hose.
Release by inline pull only.
**150#ASAflange
Break-Away Couplings
www.girardequip.com (800) 526-4330 85
IMPORTANT: OPW products should be used in compliance with applicable federal, state, provincial, and local laws and regulations. Product selection should be based on physical specifications and limitations and compatibility with the environment and materials to be handled. OPW MAKES NO WARRANTY OF FITNESS FOR A PARTICULAR USE. All illustrations and specifications in this literature are based on the latest product information available at the time of publication. OPW reserves the right to make changes at any time in prices, materials, specifications and models and to discontinue models without notice or obligation.
46
S A F E T Y B R E A K A W A Y S
Safety Breakaway Devices nTS-PU Series (Pull-Away) Breakaway Coupling
Areas of applicationThe OPW Engineered Systems NTS-PU Series Breakaway protects loading facilities, hoses and prevents spills at the same time. Separation occurs by a simple pulling force on the hose line. It finds its application in fluid and gas transfer. The OPW Engineered Systems NTS-PU is axially built into hose lines (see example design at right).
Construction of the NTS-PU Series The NTS-PU consists of two halves (Adaptor & In-line), each equipped with spring-loaded valves. A straight or angular pulling force on the hose triggers the separation. To protect the hose line from damage, the separation force of the NTS-PU can be individually adjusted.
FunctionWhile coupled, the valves of the Emergency Release System NTS-PU are open. Upon a pre-determined pulling force, the separation occurs. Both valves close, thus preventing spills and protecting the loading station at the same time.
The NTS-PU allows for a spare-part-free, non-destructive separation – no shear pins involved and no destruction.
After depressurizing and emptying the hose, the NTS-PU can be reassembled easily, without tools or spare parts.
Material: Stainless Steel (316), Annodized AluminumOthers available upon request
Seals: Fluorocarbon, EPDM, Chemraz®
Pressure Ratings: 360 psi for all sizes (Alu 232 psi) Connections: FNPT or Flange (TTMA/150/300 ANSI) 2”, 3”, 4”, 6"
Breakaway
SeriesSZ = Cable Release
PU = Pull-Away
ConnectionT = FNPT x FNPT
F = 150 lb RF x 150 lb RFF3 = 300 lb RF x 300 lb RF
MaterialA = Annodized AluminumS = 316 Stainless Steel
Size02 = 2”03 = 3”04 = 4”06 = 6”
Seals02 = Fluorocarbon04 = EPDM06 = Chemraz®* Other materials and
seals upon request. Specifications and conditions may vary.
N T S * - S Z - T - A - 0 2 0 2
Break-Away Couplings