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Brandenburger Brandenburger
www.brandenburger.de
Bra
nd
en
bu
rge
r –
lea
din
g i
n T
ec
hn
ica
l T
he
rma
l In
su
lati
on
DIN
EN
ISO
90
01
Engineered Insulation Solutions• High-Temperature
Insulation Materials
• Slide Bearing Materials
• Ablation Materials
• Engineering Materials
• Special Solutions
Optimized for the customeras prepregs, semi-finishedproducts and machine parts
Brandenburger Isoliertechnik GmbH & Co.KGTaubensuhlstraße 6D - 76829 Landau/PfalzPhone +49 63 41 / 51 04 -0Fax +49 63 41 / 51 04 -155
E-Mail [email protected]
www.brandenburger.de
Development:
Standstill is a step backwards! For this reason, our
development department with its state-of-the-art
equipment is the cornerstone of our company, as
Brandenburger Insulation Materials are developed
here and are tested for conformity with the applicable
standards. In addition, we use special testing equipment
to simulate the load situations which occur in concrete
applications in order to ensure the suitability of our
Thermal Insulation Systems.
Consultation:
Good insulation has to be matched to the individual
requirements of the customer. We will be pleased to
assist you in selecting the perfect insulation material
for your requirement.
Production:
We have specialized in the production of prepregs,
semi-finished products and engineering materials. Our
state-of-the-art and specialized machinery also enable
the complete production of complicated geometries.
10/07
Handed over by:
CNC machining centre
Headquarters of Brandenburger Group
Material testing
For more than sixty-five years Brandenburger Isoliertechnik GmbH & Co. KG has been
belonging to the internationally leading enterprises in the market for high-tech composite
materials. By consistently focussing on innovation, customer orientation and high technical
competence, Brandenburger today is a world-wide recognized partner in the field of technical
thermal protection.
Brandenburger IsoliertechnikBrandenburgerThermal Insulation Systems& Engineering Materials
Brandenburger
Representation of the heat profit and/orreduction of the energy requirement throughthe use of better insulating S 4000® comparedto conventional pressure-resistant insulationmaterials.
Brandenburger has been providing customized Thermal Insulation Systems for various
industry-specific requirements since 1939.
Brandenburger ThermalInsulation Systems –customized,high-performance and long service life
Brandenburger
2 3
The use of high-quality raw materials, the in-house production and processing ofour insulation materials, and a close co-operation with our customers form thebasis for optimum insulation solutions.
Brandenburger Insulation Materials offer
excellent insulation effects, are recom-
mended in particular for use in applications
that are subject to heavy thermal and
mechanical loads.
Our materials are regularly checked for
compliance with generally valid standards
and Brandenburger factory standards.
They are continually improved on this
basis.
Se
lec
ted
Ap
plic
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s:
Th
erm
al In
su
lati
on
Sy
ste
ms
fo
r th
e w
oo
d p
roc
es
sin
g in
du
str
y |
ru
bb
er
pro
ce
ss
ing
in
du
str
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pla
sti
cs
pro
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ss
ing
in
du
str
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Slid
e B
ea
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g M
ate
ria
ls |
Ab
lati
on
Ma
teri
als
Brandenburger high-performance materials are used in particular as:
• Insulation materialsin the wood, rubber and plastics processing industries, in the mould and
tool making industry
• Slide bearing materialsin the textile and fluid-conducting industries, as well as in the mechanical
engineering
• Ablation materialsin the aeronautics and space aviation, as well as in the defense industry
Insulation effect
Representation of the outstandinginsulation effect of the insulationmater ia l S 4000® compared toconventional pressure-resistantinsulation materials.
Heat profit (reduction of energy requirement)
Kalts
eite
ntem
pera
tur
(°C)
Thickness of the thermal insulation board (mm)
Cold
sid
e te
mpe
ratu
re (°
C)
180
160
140
120
100
80
60
40
20
0
Conventional thermal insulation board
S 4000®
Original figures:
Heat-side temperature: 200 °CAmbient temperature: 25 °C
20151050 25 30 35 40 45 50 55
75°
103°
Thickness of the thermal insulation board (mm)
Hea
t pr
ofit
(W/m
2 )
3500
3000
2500
2000
1500
1000
500
020151050 25 30 35 40 45 50 55
S 4000®
Original figures:
Heat-side temperature: 200 °CAmbient temperature: 25 °C
Conventional thermal insulation board1990 W/m2
2586 W/m2
Press frame
Heating plate cover
Frame insulation
Heating plate insulation
Heating plate
Piston insulation
Hydraulic cylinder
Press frame
Brandenburger
Specific thermal insulation is imperative in the production and coating of chip boards and
fibreboards in particular. The presses used for this purpose are subjected to high thermal and
mechanical loads. Damage to the machine components and production losses are inevitable
without an optimized thermal protection concept.
Thermal insulation solutions provided by Brandenburger ensure product quality, process safety
and machine protection.
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fo
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d p
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str
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ru
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pro
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in
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ss
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in
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4 5
Thermal Insulation Systemsfor the Wood ProcessingIndustry
Short-cycle press (Dieffenbacher) Short-cycle press (Wemhöner) Short-cycle press (Hymmen) Short-cycle press (Siempelkamp)
Press load in case ofinsufficient insulation –illustrated below
Advantages through the useof Brandenburger InsulationMaterials:
• Improved and reproducible product quality
through a more uniform heat distribution on
the process level
• Considerably lower loads on the seals and
sleeves due to the considerably reduced heat
transmission by the piston
• Shorter heating up time, among other things,
by reducing the heat loss on the heating
plate surfaces or the pipe transporting the
heating medium
• Considerable energy saving as well as distinct
reduction of thermal stress and distortion
on the press frame due to pressure-resistant
heat separation between the heating plate
and the ram or heating plate and mounting
platen
• Calculable servicing times through optimized
Brandenburger Thermal Insulation Systems
The use of a Brandenburger Insulation
prevents press distortion and assists the
production process by distinctly reduced
heat losses.
Brandenburger ThermalInsulation Systems in presses:
• as insulation of the frame or piston
• as cover of the heating plates
• as thermal protection in column presses to
prevent high temperatures in the cross-beams
• for thermal decoupling of testing and measuring
instruments
• for the reestablishment of plane parallelism
in damaged elder presses by compensation
inlays
• as heat insulating slide bearing in case of
extendible tables
• for operational insulation of supply pipes for
hot water, steam or pre-heating oil
Wood Processing Industry
ContiRoll® press(Siempelkamp)
Hydraulic load
Frame distortion
Frame
Press level
Press table
heated to200 °C
20 °C
Multiple toolinsulated with S 4000®
The production of tyres, conveyor belts and other rubber articles are subject to highrequirements with respect to energy efficiency, product quality and process safety.
Tailor-made Brandenburger Thermal Insulation Systems have been developed specificallyfor these requirements and are an important component in optimized rubber-processingprocedures.
Thermal Insulation Systemsfor the Rubber ProcessingIndustry
Brandenburger
Apart from tyre curing presses,Brandenburger Insu lat ionMaterials are also used in thefollowing applications, amongothers:
• Conveyor belt and conveyor belt repair pressesfor the production and/or repair of conveyorbelts with textile fabric or steel cord plies
• Single and multi-daylight presses for the pro-duction of tyre treads in retreading processes
• Presses for the production of rubber plates,mats and floor covering
• Rubber injection machines and presses forthe production of moulded rubber articles
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lec
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Ap
plic
ati
on
s:T
he
rma
l In
sula
tio
n S
yste
ms
for
the
wo
od
pro
ce
ssin
g in
du
stry
| ru
bb
er
pro
ce
ssin
g in
du
stry
|p
last
ics
pro
ce
ssin
g in
du
stry
| S
lide
Be
ari
ng
Ma
teri
als
| A
bla
tio
n M
ate
ria
ls
6 7
Rubber Processing Industry
The Thermal Insulation Systemsdeveloped by Brandenburgerare ideal in that they combine:
• Insulation effect
• Mechanical and chemical resistance
• Long service life
For our customers this resultsin economic benefits, such as:
• Reduction of energy costs
• Reduction of cycle times
• Increase of product quality
For many years, renownedcompanies in the tyre industryhave belonged to our satisfiedcustomers.
without insulation with insulation
Conveyor belt press (Siempelkamp) Elastomer press (Engel) Rubber press (Wickert)
Tyre Curing Presses
BRA-FLEX®
Flexible exterior insulation
Rubber injecting moulding machine (Maplan)
Exterior insulation BRA-FLEX®
Example – tyre container:
Well-tried as:
• Machine-dependent insulation
and
• Mould-dependent insulation
Tyre curing press (Harburg-Freudenberger)
Elastomer press insulated with S 4000®
Segment insulation
Pressure plate made of BRA-GLA®
• Excellent insulation
• Easy installation
• Securely positioned
• Robust and long service life
• Chemically resistant
• Tailor-made
Injection mouldinsulated with S 4000®
Film blowing line (Kiefel) Extrusion hose head (Müller) Extruder with wide-slot nozzle (Kuhne)
Brandenburger
Modern plastics processing is characterized by high requirements for energy efficiency,
reproducible quality and cost-effectiveness.
The Brandenburger Thermal Insulation Systems are specially optimized to these requirements
and contribute significantly to modern plastics processing.
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8 9
Thermal Insulation Systemsfor the Plastics ProcessingIndustry
Brandenburger Thermal Insulation Materials are used inmany applications in the plastics processing industry.
The high energy losses on the exterior
surfaces of tools and production lines can
be effectively reduced by the use of
Brandenburger Exterior Insulations. This
shortens the heating-up times and assists
in providing a constant temperature distri-
bution.
Brandenburger InsulationMaterials for the mould andtool making industry areused in particular for:
• Injection moulds and tools
• Compression tools and moulds
• Blow tools and moulds
• Extrusion tools
• Hot runner systems
The advantages of theBrandenburger InsulationSystems are:
• Excellent insulation effect
• High temperature resistance
• Good mechanical strength
• Good resistance against release agents,
cleaners and other chemicals
• Excellent dimensional stability under
dynamic load
• Long service life
Exterior mould surface insulated with BRA-GLA® MP
Mould and Tool Making Industry
Large mouldinsulated with BRA-GLA®
Comparison between insulated /non-insulated exterior mould surfaces
Exterior insulations formoulds and tools
Insulated exteriormould surface
Non-insulated exteriormould surface
Plastics Processing Industry
Apart from the use as mould andtool insulations, our materials areapplied primarily in the followingmachines and lines:
Nozzle insulation forfilm blowing lines
• Heated presses for the manufacture of articles
of moulded plastics
• Plastic welding machines and equipment
• Packaging machines
• Film blowing lines
• Blow-moulding lines
• Extrusion lines
Pump component with pressed-inBL® sliding bushing (Ritz)
Brandenburger
Many sliding applications are characterized by high thermal load. Standard sliding materials
made of thermoplastics cannot be used here frequently as they are not sufficiently rigid at
higher temperatures.
Brandenburger Slide Bearing Materials have been developed specifically for use in higher
temperatures and pressure loads.
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in
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10 11
BrandenburgerSlide Bearing Materials
Bogie of a rail vehicle Brandenburger Slide Bearing Materials (BL® series)
Brandenburger Slide BearingMaterials are used in otherselected fields as well:
• in pumps for raising potable water, for mine
drainage or in process pumps as axial or radial
bearings
• in rotary compressors as rotor blades
• in mechanical engineering as sliding and guiding
elements, such as bearings in cold pilger rolling
mills, guide rails in textile machines and guide
rails in multi-platen presses
• in wagon and rail vehicle construction as sliding
elements in bogies
Advantages of the coating:
• Reduction of the frictional resistance
• Increase of the resistance to chemicals
• Prolongation of life
• High flexibility by individual coating
of the insulation material which has
been matched to the application
Sliding Applications
BL® 20/1 Slide coating
Special coatings forBrandenburgerInsulation Materials
FP-BRA coating
Rotary compressor (Gardner Denver)
In thermally loaded sliding applications in particular, theBrandenburger Slide Bearing Materials have distinct advan-tages compared to conventional sliding materials.
By using high-quality materialcomponents, the fol lowingproperties are ensured in par-ticular:
• Excellent sliding properties
• Resistance to high mechanical load
• Low abrasion
• Good emergency running properties
• Coefficient of expansion similar to steel
• Little swelling behaviour
Hot water circulation pump (KSB)
Axial bearing made by BrandenburgerSlide bearing material (BL®- series)
Radial bearing made by BrandenburgerSlide bearing material (BL®- series)
Frigate with deck and construction protection made ofS 5000® in the area of the RAM launcher (Blohm & Voss)
Ablation material used to cover the launching platformand supporting arm of the Ariane launching facilities
Brandenburger
Extreme loads caused by heat occur in particular in applications in aero-
nautics and space aviation and in defense technology. Specifically for
these applications Brandenburger has developed insulation materials which
can withstand these loads.
13
BrandenburgerAblation Materials
Se
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Th
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fo
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sin
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pro
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12
Submarine equipped with rescue system “Resus” (Astrium)
Gas generator o f thesubmarine rescue system
“Resus” lined with S 5000®
Brandenburger Ab lat ionMaterials have the followingcharacteristic features:
• Resistance to temperatures of up to 3,000 °C
• High heat transmission resistance
• Good erosive resistance to highly accelerated
particles which occur in the exhaust plumes
of rocket engines in particular
• Non-inflammable and/or self-extinguishing
• Good tolerance to double-base and composite
propellants
• High mechanical strength
• Suitable also for complicated geometries
Selected uses ofBrandenburger AblationMaterials:
• Insulation of rocket engines
• Combustion and object protection in the action
range of exhaust plumes of rocket engines,
such as deck protection on naval vessels
• Insulation of submarine rescue systems
Test stand solid rocket motor
“Meteor” rocket insulated with S 5000® tobe fitted to the Eurofighter (Bayern-Chemie)
Ablation Applications
In order to benefit from globalization in world-wide competition, it
is important for our customers to reduce costs and to optimize
production processes.
Brandenburger Insulation Materials have been developed to assist
the users of our materials in the realization of the targets mentioned.
Se
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Ap
plic
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s:
Th
erm
al In
su
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on
Sy
ste
ms
fo
r th
e w
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d p
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14
Experts in HighTechnologyAdvanced Materials
Brandenburger
For more information on our products and their potential uses, please contact us
by phone or by accessing our website at www.brandenburger.de.
Optimized for the customeras prepregs, semi-finished products andfinished machine parts.
EngineeredInsulation Solutions
By using Brandenburger Insu-lation Materials, our customersbenefit from the fol lowingadvantages for their plantsand machines:
• Reduction of the energy required
• Shorter heating times
• Shorter down-times
• Uniform temperature distribution
• Constant and reproducible product quality
• Increase of output
• Process optimization
• Protection against burns
In order to be able to optimally use the benefits
of our products, the insulation solutions should
be adapted to the individual application of the
customer.
Our competent application engineers rest at
your disposal to assist you in the selection of
the ideal insulation system.
Advantages of Brandenburger Insulation Materials
Brandenburger Brandenburger
www.brandenburger.de
Bra
nd
en
bu
rge
r –
lea
din
g i
n T
ec
hn
ica
l T
he
rma
l In
su
lati
on
DIN
EN
ISO
90
01
Engineered Insulation Solutions• High-Temperature
Insulation Materials
• Slide Bearing Materials
• Ablation Materials
• Engineering Materials
• Special Solutions
Optimized for the customeras prepregs, semi-finishedproducts and machine parts
Brandenburger Isoliertechnik GmbH & Co.KGTaubensuhlstraße 6D - 76829 Landau/PfalzPhone +49 63 41 / 51 04 -0Fax +49 63 41 / 51 04 -155
E-Mail [email protected]
www.brandenburger.de
Development:
Standstill is a step backwards! For this reason, our
development department with its state-of-the-art
equipment is the cornerstone of our company, as
Brandenburger Insulation Materials are developed
here and are tested for conformity with the applicable
standards. In addition, we use special testing equipment
to simulate the load situations which occur in concrete
applications in order to ensure the suitability of our
Thermal Insulation Systems.
Consultation:
Good insulation has to be matched to the individual
requirements of the customer. We will be pleased to
assist you in selecting the perfect insulation material
for your requirement.
Production:
We have specialized in the production of prepregs,
semi-finished products and engineering materials. Our
state-of-the-art and specialized machinery also enable
the complete production of complicated geometries.
10/07
Handed over by:
CNC machining centre
Headquarters of Brandenburger Group
Material testing
For more than sixty-five years Brandenburger Isoliertechnik GmbH & Co. KG has been
belonging to the internationally leading enterprises in the market for high-tech composite
materials. By consistently focussing on innovation, customer orientation and high technical
competence, Brandenburger today is a world-wide recognized partner in the field of technical
thermal protection.
Brandenburger IsoliertechnikBrandenburgerThermal Insulation Systems& Engineering Materials
Brandenburger
Ablation Materials
Specialities
Engineered Insulation Solutions
Bra
nden
burg
er Is
olie
rtec
hnik
Gm
bH
& C
o. K
G ·
Tau
ben
suhls
tras
se 6
· D
- 768
29 L
andau
· G
erm
any
Phon
e +
49
63
41
/ 5
1 0
4-0
· F
ax +
49
63
41
/ 5
1 0
4-1
55
E-M
ail in
fo@
bra
nden
burg
er.d
e
www.brandenburger.de
Brandenburger
High-Temperature Insulation Materials
Temperature resistance Compressive strength at Coefficient ofthermal conductivity
in C° 23 °C in N/mm2 200 °C in N/mm2 in W/mKlong-term short-term EN ISO 604 EN ISO 604 DIN 52 612
Up to 300 °C
S 4000® 200 250 300 100 0,13
S 4000® HT 220 250 450 200 0,18
Noras 220 240 150 110 0,30
BRA-GLA® N 210 230 600 290 0,30
BRA-GLA® 3 230 250 650 350 0,30
KV® 3 250 280 650 450 0,25
BRA-GLA® SI 280 350 450 200 0,22
Exceeding 300 °C
GL®-M 400 600 400 250 0,30
GL®-P 500 800 330 240 0,31
Supratherm® H 400 440 9,3 5 0,19
Supratherm® T 500 550 100 75 0,30
Supratherm® HT 4 850 935 15 10 0,09
Supratherm® HT 175 1000 1100 34 30 0,22
Exterior Insulation Materials
S 2000® A 200 220 100 70 0,100
BRA-GLA® MP 270 280 9 5 0,090
BRA-GLA® KA 450 500 7 4 0,050
BRA-FLEX® 280 300 0,060
ISO-Mat G 3300 500 550 0,036
Isoflex AFV 800 825 0,050
Subject to modifications within the scope of technical further developments.The guideline values rendered in this list are not contractual data. 10/07
Slide Bearing Materials
BL® 20/1 230 250 250 100 0,45
BL® 20/1 EP 220 250 300 100 0,45
BL® 20/1 GG EP 220 250 300 90 0,45
BL® 70 280 290 15 2 0,31
S 2000® 200 3000 350 130 0,25
S 5000® 230 3000 200 90 0,35
S 7000 230 3000 0,35
Compensation Inlay AE 2000 N 200 220 300 150
High-performance coatings Information on our surface coatings will be provided upon request
– FP-BRA coating
– Sliding coating
Optimized to the customer’srequirements as prepregs, semi-finished materials andfinished machine parts
Excerpt from the product programme
For more information on ourproducts and their potential uses,please contact us by phone orby accessing our website atwww.brandenburger.de.
Brandenburger热绝缘系统和工程原料
Bra
nd
en
bu
rge
r – 热
绝缘
技术
先锋
工程绝缘方案
• 高温绝缘材料• 滑动轴承材料• 高耐温材料• 工程原料• 特殊方案
乐意为顾客提供最优质的半成品和机械部件
工程绝缘方案
高温绝缘材料
乐意为顾客提供最优质的半成品原料和成品机械部件
引自生产程序
如需了解更多关于我们产品的信息和潜在用途，请电话来询或者登录我们的网站 www.brandenburger.de
耐热性 in C°
长期 长期
抗压强度 23°C in N/mm² 200°C in N/mm² EN ISO 604 EN ISO 604
热传导系数 in W/mK
DIN 52 612
滑动轴承材料
高耐热材料
上升至 300 摄氏度
超过 300 摄氏度
外部绝缘材料
特性
高温涂层 根据要求提供表面涂层的信息
在技术长远发展的范围内进行相应的改动 列表中补充的指导值不属于合同数据
- FP-BRA 涂层 - 滑动涂层
补充镶嵌 AE 2000 N
