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Operator´s Manual
Vibratory plate
BPU ...A
0203088en 003
12.2006
T00940GB.fm 3
Important information
This machine has been provided with an EPA-certified engine.
Additional information can be found in the enginemanufacturer‘s notes.
Engine exhaust, some of its constitvents, and certain vehicle components contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproduc-tive harm.
WARNING
Caution
This engine is an EPA engine.
Adjusting the engine speed will interfere with EPA certification andthe emissions.
Only authorized personnel can make adjustments to this engine.
Please contact you nearest engine dealer or your Wacker Dealer for moreinformation.
T00940GB.fm 4
Vorwort.fm 5
Foreword1. Foreword
For your own safety and protection from bodily injuries, carefully read,understand and follow the safety instructions in this manual.
Please operate and maintain your Wacker machine in accordance withthe instructions in this manual. Your Wacker machine will reward yourattention by giving trouble-free operation and a high degree ofavailability.
Replace faulty or defective components Immediately.
All rights, especially the right for copying and distribution are reserved
Copyright 2007 by Wacker Construction Equipment AG
No part of this publication may be reproduced in any form or by anymeans, electronic or mechanical, including photocopying, withoutexpress permission in writing from Wacker Construction Equipment AG.
Any type or manner of reproduction, distribution or storage on datacarriers or storage mediums not authorized by Wacker represents aninfringement of valid copyrights and will be prosecuted. We expresslyreserve the right to make technical modifications - even without duenotice - which aim at improving our machines or increasing their safetystandards.
Safety instruction
SV00069GB.fm 6
2. Safety instructionfor the use of vibratory plates with combustion engines
2.1 General instructions
2.1.1 Vibratory plates may only be operated by persons who ∗ are at least 18 years of age ∗ are physically and mentally fit for this job∗ have been instructed in guiding vibratory plates and proved their ability
for the job to the employer∗ may be expected to carry out the job they are charged with carefully.
The persons must be assigned the job of guiding vibratory plates bythe employer.
2.1.2 Vibratory plates may only be used for compaction jobs. Both themanufacturer’s operating instructions and these safety instructionshave to be observed.
2.1.3 The persons charged with the operation of vibratory plates have to bemade familiar with the necessary safety measures relating to themachine. In case of extraordinary uses the employer shall give thenecessary additional instructions.
2.1.4 This machine generates noise that exceeds the country-specificpermissible noise levels (individual rating level). It may therefore benecessary to wear ear protection
2.2 Operation
2.2.1 Only use original spare parts. Modifications to this machine, includingthe adjustment of the maximum engine speed set by the manufacturer,are subject to the express approval of Wacker. In case ofnonobservance all liabilities shall be refused.
2.2.2 The function of operation levers or elements is not to be influenced orrendered ineffective.
2.2.3 During operation the operator may not leave the control elements. 2.2.4 The operator has to stop the engine of the vibratory plate before going
on breaks. The machine has to be placed such that it cannot turn over.
Safety instruction
SV00069GB.fm 7
2.2.5 Stop engine before filling fuel tank. When refilling fuel tank, do notallow fuel to come into contact with the hot part of the engine or spillonto the ground.
2.2.6 Do not smoke or handle open fire near this machine. 2.2.7 The tank lid must fit tightly. Shut fuel cock if available when stopping
the engine. For long distance transports of machines operated by fuelor fuel- mixtures, the fuel tank has to be drained completely.Leaky fuel tanks may cause explosions and must therefore bereplaced immediatelly.
2.2.8 Do not operate this machine in areas where explosions may occur. 2.2.9 Make sure that sufficient fresh air is available when operating vibratory
plates equipped with combustion engines in enclosed areas, tunnels,galleries and deep trenches.
2.2.10 During operation keep your hands, feet and clothes away from themoving parts of the vibraton plate. Wear safety shoes, and eyeprotection glasses in case of trench operation where falling sandstones maybe ejected.
2.2.11 When working near the edges of breaks, pits, slopes, trenches andplatforms, vibratory plates are to be operated such that there is nodanger of their turning over or dropping in.
2.2.12 Make sure the soil or subsoil to be compacted has a high enough loadcarrying capacity.
2.2.13 Use appropriate protective clothing while working or while carrying outmaintenance work.
2.2.14 When traveling backwards the operator has to guide the vibration platelaterally by its guide handle so that he will not be squeezed betweenthe handle and a possible obstacle. Special care is required when working on uneven ground or when compacting coarse material. Make sureof a firm stand when operating the machine under such conditons.
2.2.15 Vibratory plates are to be guided such that hand injuries caused bysolid objects are avoided.
2.2.16 Vibratory plates have to be guided such that their stability isguaranteed.
2.2.17 Machines with integrated transport trolley may not be parked or storedon the trolley. This device has only been designed to transport themachine.
Safety instruction
SV00069GB.fm 8
2.3 Safety checks
2.3.1 Vibratory plates may only be operated with all safety devices installed. 2.3.2 Before starting operation, the operator has to check that all control and
safety devices function properly. 2.3.3 If defects in the safety equipment or other defects are detected which
impair the safe operation of the internal vibrator, the supervisor is to benotified without delay.
2.3.4 The machine must to be switched off immediately in case of defectsjeopardizing the operational safety of the equipment.
2.3.5 Process materials and operating fuels must be stowed away inreceptacles or containers marked according to the respectivemanufacturers specifications.
2.4 Maintenance
2.4.1 Only use original spare parts. Modifications to this machine includingthe adjustment of the maximum speed set by the manufacturer aresubject to the express approval of WACKER. In case ofnonobservance all liabilities shall be refused.
2.4.2 All drive units have to be switched off before carrying out maintenancejobs. Deviations from this are only allowed if the maintenance or jobsrequire a running engine.
2.4.3 When working on vibratory plates equipped with electric starter,disconnect battery before carrying out maintenance or repair jobs onthe electric parts of the machine.
2.4.4 Remove pressure from hydraulic lines before working on them.Caution: take care when removing hydraulic lines, for the oil may bevery hot (up. over 80° C). Precautions are to be taken to prevent oilfrom splashing into the operator’s eyes.
2.4.5 All safety devices must be reinstalled properly immediately aftermaintenance and repair jobs have been completed.
2.4.6 Do not hose down the machine with water after each use to avoidpossible malfunctions. Do not use high pressure washers nor chemicalproducts.
Safety instruction
SV00069GB.fm 9
2.5 Transport
2.5.1 During transport, loading and unloading of vibration plates by meansof lifting devices, appropriate slinging means or hooks have to be usedon the lifting points provided for this purpose on the vibratory plate.
2.5.2 The load-carrying capacity of the loading ramps has to be sufficientand the ramps have to be secure such that they cannot turn over. Makesure that no one be endangered by machines turning over by slippingor by moving machine parts.
2.5.3 When being transported on vehicles, precautions have to be taken thatvibration plates do not slip or turn over.
2.6 Maintenance checks
2.6.1 According to the conditions and frequency of use, vibratory plates haveto be checked for safe operation at least once a year by skilledtechnicians, such as those found at WACKER-service depots andhave to be repaired if necessary.
Please also observe the corresponding rules and regulations valid in yourcountry.
Table of contents
10
1. Foreword 5
2. Safety instruction 6
2.1 General instructions ..............................................................................62.2 Operation ...............................................................................................62.3 Safety checks ........................................................................................82.4 Maintenance ..........................................................................................82.5 Transport ...............................................................................................92.6 Maintenance checks ..............................................................................9
3. Technical Data 12
4. Description 14
4.1 Field of application ..............................................................................144.2 Dimensions ..........................................................................................144.3 Max. admissible inclination ..................................................................144.4 Description of function .........................................................................15
5. Transport to work site/Recommendations on compaction 17
5.1 Transport to work site ..........................................................................175.2 Recommendations on compaction ......................................................18
6. Operation 19
6.1 Starting ................................................................................................196.2 Starting the engine ..............................................................................206.3 Handling ..............................................................................................216.4 Forward and reverse motion ...............................................................216.5 Stopping the engine ............................................................................22
7. Maintenance 23
7.1 Maintenance schedule ........................................................................237.2 Engine oil .............................................................................................247.3 Air filter ................................................................................................247.4 Dual type air filter ................................................................................257.5 Fuel tank ..............................................................................................257.6 Spark plug ...........................................................................................257.7 Vergaser ..............................................................................................267.8 Service instructions .............................................................................277.9 Hydraulic control ..................................................................................277.10 Mounting instruction ............................................................................28
Table of contents
11
8. Engine 30
8.1 Maschineneinsatz in größeren Höhen .................................................30
9. Faults 32
9.1 Forward speed too low ........................................................................329.2 Reverse speed too low ........................................................................329.3 No reverse motion ...............................................................................329.4 Loss of hydraulic oil .............................................................................329.5 Engine does not start ..........................................................................33
10. Lables 34
EC - Conformity Certificate 35
EC - Conformity Certificate 37
DIN EN ISO 9001 Certificate 39
Technical Data
TD00697GB.fm 12
3. Technical Data
BPU 3545A BPU 5045A
Item no. 0008783 0008545
Operating weight
without extension plates (440 mm) kg:(500 mm) kg:(600 mm) kg:(750 mm) kg:
286301308331
302317324347
Forward/reverse speedwith extension plates
m/min: to 24 to 26
Surface compaction performancewith extension plates
m2/h: to 864 to 936
Power transmission From drive engine directly to exciter unit via centrifugal clutch and gasoline engine
Exciter
Vibrationsmin-1 (Hz): 4140 (69)
Centrifugal forcekN: 35 50
Multigrade oil Fuchs Titan Unic 10W40 MC (SAE 10W40)
Drive motor Air-cooled single-cylinder 4-stroke gasoline engine
Piston displacement cm3: 270 389
Engine speedmin-1: 2600
Rated power (*)kW (PS): 6,61 6,8 (9)
Fuel Benzin
Fuel consumptionl/h: 1,6 2,0
Tank capacity l: 6,0 6,5
Oil Fuchs Titan Unic 10W40 MC (SAE 10W40)
Hydraulic control
Hydraulic oil Fuchs Renolin MR 520
Technical Data
TD00697GB.fm 13
(*) In accordance with the installed useful outlet power according to Directive 2000/14/EG.
Sound pressure level at operator’s station LPA: 88 dB(A) 90 dB(A)
The weighted effec-tive acceleration value, determined according toEN ISO 5349
m/s2: is 6,4 is 7
BPU 3545A BPU 5045A
Description
T01029GB.fm 14
4. Description
4.1 Field of application
Das Einsatzgebiet reicht von der Graben- und Flächenverdichtung,auch bei anbindigen Böden, bis hin zum Einrütteln vonVerbundsteinpflaster.
4.2 Dimensions
4.3 Max. admissible inclination
Description
T01029GB.fm 15
4.4 Description of function
4.4.1 The vibration required for compaction is produced by the exciter (13)which is firmly joined to the lower mass (5). This exciter (13) isdesigned as a central vibrator with aligned vibrations. Such a principlepermits the direction of vibration to be changed by turning the eccentricweights (15). In this way an infinitely variable transition betweenvibration in forward motion , at standstill and in reverse motion ispossible. This process is hydraulically controlled with the operatingcontrol handle (6) on the centre pole head (7).
If the machine looses its hydraulic oil it will start traveling backwards(danger of crushing).
Forwards On the spot Reverse
Description
T01029GB.fm 16
4.4.2 The drive engine (1) anchored to the upper mass (4) drives the exciter(13). The torque is transmitted by means of a friction connectionthrough the centrifugal clutch (11) and the exciter V-belt (12).
4.4.3 The centrifugal clutch (11) interrupts flow of power to the exciter (13)
at low engine speeds and thus permits perfect idling of the drive engine(1). The speed of the drive engine (1) can be infinitely varied by way ofthe throttle control lever (2).
4.4.4 The upper (4) and lower (5) masses are connected to each other by 4
vibration-damping shock mounts (14). This damping system preventsthe very high frequencies from being transmitted to the upper mass (4).As a result the functionability of the drive engine (1) is retained in spiteof the high compaction performance.
4.4.5 The drive engine (1), is started by way of a rewind starter.
Transport to work site/Recommendations on compaction
T01030GB.fm 17
5. Transport to work site/Recommendations on compaction
5.1 Transport to work site
Conditions:∗ To transport the vibration plate, use only suitable lifting equipment with
a minimum load-bearing capacity of 400 kg. ∗ Always switch off engine before transporting the machine!∗ Vertically set guide handle head and lock into place.∗ Only attach suitable tackle at the central lifting point (1) provided
(torque wrench setting = 85 Nm).∗ During transport on the loading area of a vehicle, tie down the vibraion
plate using the lugs (2).
Note: Also oserve the regulations in the safety instructions.
Transport to work site/Recommendations on compaction
T01030GB.fm 18
5.2 Recommendations on compaction
5.2.1 Ground conditions
The max. compaction depth depends on several factors relating to theground condition, such as moisture, grain distribution etc,it is therefore not possible to specify exact values.Recommendation: In each case determine the max. compactiondepth with compaction tests and soil samples.
5.2.2 Compaction on slopes
The following points are to be observed when compacting on slopedsurfaces (slopes, embankments):
∗ Only approach gradients from the bottom (a gradient which can beeasily overcome upwards, can also be compacted downwards withoutany risk).
∗ The operator must never stand in the direction of descent (see chapter“safety instructions“).
∗ The max. gradient of 20o must not be exceeded.
If this gradient were exceeded, this would result in a failure of theengine lubrication system and thus inevitably lead to a breakdown ofimportant engine components.
Right! Wrong!
Operation
T01031GB.fm 19
6. Operation
6.1 Starting
1. Oil level check
Insert dipstick in oil filler neck, but without screwing in. If oil level is low,fill to the top of the oil filler neck with high grade Fuchs Titan Unic10W40 MC oil.
2. Dual-air cleander >Dual element type<
Check the air cleaner elements to be sure they are clean and in goodcondition. Clean or replace the elements if necessary.
3. Fuel
Use any regular grade automotive gasoline (unleaded gasoline ispreferred) with a pump octane rating of 86 or higher.
Never use an oil/gasoline mixture or dirty gasoline: Avoid getting dirt,dust or water in the fuel tank.
Caution: Gasoline substitutes are not recommended, they may beharmful to the fuel system components.
Operation
T01031GB.fm 20
6.2 Starting the engine
Once these points have been observed, you can start the engine asfollows:
1. Turn the fuel valve to the ON position.
2. Move the choke lever to the CLOSE position.
Take notice: If the engine is warm or the air temperature is high,move the control lever away from the CHOKE postion as soon asthe engine starts.
3. Move the throttle lever slightly to the left.
Take notice: With recoil starter:
4. Turn the engine switch to the ON position.
5. Pull the starter grip lightly until resistance is felt, then pull briskly.
Caution: Do not allow the starter grip to snap back against theengine. Return it gently to prevent damage to the starter.
1) 2) 3)
4) 5)
Operation
T01031GB.fm 21
6.3 Handling
As the engine warms up, gradually move the choke lever to the OPENposition.Position the throttle lever for the desired engine speed.
Oil alert systemThe oil alert system is designed to prevent engine damage caused byan insufficient amount of oil in the crankcase. Before the oil level in thecrankcase drops below a safe limit, the oil alert system willautomatically shut down the engine (the engine switch will remain inthe ON position).
6.4 Forward and reverse motion
The engine speed can be infinitely varied on the throttle control lever. The direction of travel is determinet with the shift lever (6).Depending on the position of the shift lever (6), the vibration platecompacts in forward direction, at standstill or in reverse direction.The forward and reverse speeds can be varied by selectingintermediate positions of the shift lever (6) or the machine can beemployed for particularly intensive compaction at standstill.
1 Engine switch2 Note:
If engine does not startcheck oil level
Forwards ReverseOn the spot
Operation
T01031GB.fm 22
6.5 Stopping the engine
To stop the engine in an emergency, turn the engine switch to the OFFposition. Under normal conditions, use the following procedure:
1 Move the throttle lever fully to the right.
2 Turn the engine switch to the OFF position.
3 Turn the fuel valve to the OFF position.
1) 2) 3)
Maintenance
T01032GB.fm 23
7. Maintenance
7.1 Maintenance schedule
Parts Maintenance jobs Maintenance interval
Air filter Check for external damage and tight fit. Check filtercartridge, clean or replace if necessary.
dailyFuel tank Check tank lid for tight fit, replace if necessary.
Drive engine Check oil level, top up if necessary.
Exciter Check for tightness.
Drive engine First oil change. 20 hours
Centre pole Grease moveable locking device, and spindle forpole height adjustment.
monthly
Drive engine Clean spark plug, check spark plug gap 0,7 mm.
Centre pole head Check oil level, top up if necessary.
V-belt Check V-belt tension - retension, if need be.
Protective frame Check fastening screws of protective frame and central suspension for tight fit.
Drive engine Oil change.
100 hoursExhaust muffler Remove combustion residue from spark arrester.
Exciter
Oil change.
Check oil level-fill up, if need be. 150 hours
Oil change. 250 hours
Drive engine Valve clearance - Check, set - 0,15 mm intake valve, 0,20 mm exhaust valve. 300 hours
Maintenance
T01032GB.fm 24
7.2 Engine oil
7.2.1 Oil change:Drain the oil while the engine is still warm to assure rapid and complete draining.
1. Remove the oil filler cap and the drain plug to drain the oil.
2. Install the drain plug, and tighten it securely.
3. Refill with the recommended oil and check oil level.
4. Install the oil filter cap.
Place machine in horizontal position before checking engine oil level.
Take notice: Please pay attention to the corresponding environmentallaws when disposing of used engine oil. We recommend you carry theoil in a container to a central collecting point for used oils. Do not pourused engine oil into the garbage nor into the sewer system, wastepipes or even on the ground.
7.3 Air filter
Air filter service
A dirty air filter will restrict air flow to the carburettor. To preventcarburettor malfunction, service the air filter regularly. Service morefreqently when operating the engine in extremely dusty areas.
Warning: Never use gasoline or low flash point solvents for cleaningthe air cleaner element. A fire or explosion could result.
Caution: Never run the engine without the air cleaner. Rapid enginewear will result.
Maintenance
T01032GB.fm 25
7.4 Dual type air filter
7.4.1 Remove the wing nut and the air filter cover. Remove the elements andseparate them. Carefully check both elements for holes or tears andreplace if damaged.
7.4.2 Foam element: Wash the element in a solution of household detergentand warm water, then rinse thoroughly, or wash in nonflammable orhigh flash point solvent. Allow the element to dry thoroughly. Soakthe element in clean engine oil, and squeeze out the excess oil. Theengine will smoke during initial start-up if too much oil is left in thefoam.
7.4.3 Paper element: Tap the element lightly serveral times on a hardsurface to remove excess dirt, or blow compressed air through the filterfrom the inside out. Never try to brush the dirt off; brushing will forcedirt into the fibers. Replace the paper element if it is excessively dirt.
7.5 Fuel tank
Fuel strainer cup cleaningTurn the fuel valve to Off. Remove the sediment cup and O-ring, andwash them in nonflammable or high flash point solvent. Dry themthoroughly, and reinstall securely. Turn the fuel valve on, and check forleaks.
7.6 Spark plug
Spark plug serviceRecommended spark plug: BP6ES-11, BPR6ES-11 (NGK), W20EP-U11, W20EPR-U11 (ND).Caution: Never use a spark plug of incorrect heat range.
To ensure proper engine operation, the spark plug must be properlygapped and free of deposits.
1. Remove the spark plug cap, and use a spark plug wrench to removethe plug.
Warning: If the engine has been running, the muffler will be very hot.Be careful not to touch the muffler.
2. Visually inspect the spark plug. Discard it if the insulator is crackedor chipped. Clean the spark plug with a wire brush if it is to bereused.
Maintenance
T01032GB.fm 26
3. Measure the plug gap with a feeler gauge. The gap should be 0,7-0,8 mm (0.039-0.043 in). Correct as necessary by bending the sideelectrode.
4. Check that the spark plug washer is in good condition, and threadthe spark plug in by hand to prevent cross-threading.
5. After the spark plug is seated, tighten with a spark plug wrench tocompress the washer.
Take notice: If installing a new spark plug, tighten 1/2 turn after thespark plug seats to compress the washer. If reinstalling a used sparkplug, tighten 1/8-1/4 turn after the spark plug seats to compress thewasher.Caution: The spark plug must be securely tightened. An improperlytightened spark plug can become very hot and may damage theengine.
7.7 Vergaser
Carburettor adjustment
∗ Start the engine and allow it to warm up to normal opertingtemperature.
∗ With the engine idling, turn the pilot screw in or out to the setting thatproduces the highest idle rpm. The correct setting will usually beapproximately 2 1/4 turns from the fully closed position.
Caution: Do not tighten the pilot screw against its seat as this willdamage the pilot screw or seat. After the pilot screw is correctlyadjusted, turn the throttle stop screw to obtain the standard idle speed.Standard idle speed: 1 400 + 150 rpm.
1 Pilot screw
2 Throttle stop screw
Maintenance
T01032GB.fm 27
7.8 Service instructions
7.8.1 Adjusting the V-belt tensionRemove belt guard. Loosen nuts situated on the motor V-belt pulleyand remove outer V-belt pulley half. Remove necessary number ofshims (the removal of one shim is usually suffecient). Install the remo-ved shims on the outside of the V-belt pulley. (If one shim is removed,install it on the outer half of the pulley, if two, one on the outer and oneon the inner V-belt pulley half, etc.). Thus V-belt alignment is maintai-ned. Install spring washer in a way such that the large collar comes tolie on the motor V-belt pulley. Loosen nuts and under continual rotationof the engine V-belt pulley tighten nuts alternately. Allow engine to runfor a short while, if necessary retighten nuts.
7.8.2 Lubricating the exciterOn delivery of the machine, the exciter is filled with oil. Change oil afterevery 250 hours of operation, use 0,75 l Oil (see technicalspecifications). For this purpose place the vibration plate on levelground. Remove drain plug situated on the outside of the vibrationplate. Correct oil level = lower edge of threaded bore. If necessary,remove the extension plate before draining the oil. This will avoidunwanted spillages. The oil level should reach no higher than thelowest art of the thread in the filler opening when refilling oil.Screw sealing plug back in and tighten firmly (torque setting = 100 Nmor 73.78 ft. lbs.).
7.9 Hydraulic control
When checking the oil level in the motor and exciter, also check oillevel in the centre pole head and top up if necessary. Top up to markwhen centre pole is placed in vertical position. If there is too much oilin the centre pole head the reverse motion is hard to engage, if thequantity of oil is insufficient the advance speed is reduced. We usehydraulic oil (see Technical Specifications), suitable also for lowtemperatures, in the hydraulic systems as standard.
Maintenance
T01032GB.fm 28
7.10 Mounting instruction
7.10.1 ExciterWhen disassembling exciter components, always remove eccentricweights first. When assembling, the eccentric weights have to beinstalled last of all. When installing exciter shafts mind marking oftoothed gears. Assembly of exciter shaft is correct when all eccentricweights point down while piston is at half stroke. During assembly ofeccentric weights on exciter shaft, keep shafts blocked to avoidpinching of fingers. Mind lefthand thread when assembling V-beltpulley. Tighten all screws with the prescribed torque, mind qualities ofscrews (see screw head).
7.10.2 Hydraulic controlBleed hydraulic system after having topped up with oil, then check oillevel again (total quantity required approx. 0,4 liters).
7.10.3 Bleeding hydraulic control:
1. Remove apron (17) by undoing the screws (16).
2. Move centre pole into vertical position, move control handle (6) rightinto the reverse position, open filler bore (15).
3. Loosen connecting screw (18).
Maintenance
T01032GB.fm 29
4. Slowly push the control handle (6) in forward direction until hydraulicoil emerges bubblefree at the connection screw.
5. Tighten connecting screw (18), mount apron (17).
6. Replenish hydraulic oil (see technical Specifications) as required,then close filler bore (15).
7.10.4 Centre pole headWhen disassembling the centre pole head, please mind that the pistonis installed under spring tension. When assembling, locate toothed rodin toothed gear in a way such that the handle is set a 90o to the centrepole head when piston is fully extended.
7.10.5 Test-run equipment for approx. 5 min. to bleed air from system.
Engine
T01033GB.fm 30
8. Engine
8.1 Maschineneinsatz in größeren Höhen
8.1.1 Air is rarer at greater altitudes and the main jet of the standardcarburettor supplies the engine with an extremely rich fuel-air mixture.This, in turn, leads to a loss of engine power and the consequentincrease in fuel consumption.High altitude engine power can in general be improved when installinga smaller main jet and through adjustment of the pilot screw. Theengine only looses approximately 10 % of its performance number per 1000 m (3000 feet) height increase if the carburettor jet is correctly set.The engine looses yet more power if no main height jet is installed.The following graph shows the relation between height influence andperformance number for a correctly set jet.Always check out the built-in standard jet before proceeding to orderor calculate additional jets. These can vary in some types ofequipment, models or countries.
Ava
ilabl
e ho
rse
pow
er(in
% o
f th
e m
axim
um r
ated
Principal jetnumber forreduction
Relative air pressure
Height
Engine
T01033GB.fm 31
Example: A jet size factor of 85 % should be used for a height of 1500m (3000 feet).If the equipment is fitted out with a standard main jet # 68, therecommended jet for a height of 1500 m (3000 feet) would be # 65 jet(68 - 3 = 65).For quick reference:The size of the jet is easily determined by means of part number.
Example:
99101-ZF5-0850 Jet # 85
99101-ZF5-0800 Jet # 80
99101-ZF5-0820 Jet # 82
Comment:At a height of 1500 m (3000 feet), a correctly set engine will deliverapproximately 85 % of the maximum power delivered at sea level. Donot demand more than 85 % of the maximum power delivered at sealevel if you are going to be running the machine continuously.
Faults
T01034GB.fm 32
9. Faults
9.1 Forward speed too low
9.2 Reverse speed too low
9.3 No reverse motion
9.4 Loss of hydraulic oil
Cause Remedy
To little hydraulic oil in the centre pole head. Top up hydraulic oil.
Air in hydraulic control. Bleed system.
Cause Remedy
Too much hydraulic oil in centre pole head.
Correct oil level in accordance with mark.
Cause Remedy
Mechanical fault. Contact Wacker service dept.
Cause Remedy
Leaks, hydraulic hose defective. Contact Wacker service dept.
Faults
T01034GB.fm 33
9.5 Engine does not start
Cause Remedy
Fuel tank empty. Fuel up.
Fuel shut-off valve closed. Open.
Air filter dirty. Clean.
Motorschalter steht auf OFF. Motorschalter auf ON stellen.
Recoil starter defective. Repair.
Oil alert system has stopped engine. Fill up with engine oil.
Lables
SK00680GB.fm 34
10. Lables
1 Clean orten
2 Tank
3 Notice-Lifting point
4 Warning notice- Do not run without protective devices.- Read operator’s manual in detail.
5 Ear protection decal
6 Sound power level
Type
Wacker-Logo
C0040007GB.fm
EG - KonformitätserklärungEC - Conformity Certificate
Wacker Construction Equipment AG, Preußenstraße 41, 80809 Münchenbescheinigt, dass das Baugerät:hereby certify that the construction equipment specified hereunder:
1. Art / Category:
Vibrationsplatte / Vibratory plate2. Typ / Type:
BPU 3545H
3. Gerätetypnummer / Equipment item number:
00087334. absolute installierte Leistung / Absolute installed power:
6,61 kWin Übereinstimmung mit Richtlinie 2000/14/EG bewertet worden ist: has been evaluated in conformity with Directive 2000/14/EC:
und in Übereinstimmung mit folgenden Richtlinien hergestellt worden ist:and has been manufactured in accordance with the following directives:2000/14/EG89/336/EG98/37/EGEN 500-1EN 500-4
Konformitätsbewer-tungsverfahrenConformity assessment procedure
Bei folgender einbezogener PrüfstelleAt the following notified body
Gemessener SchallleistungspegelMeasured sound power level
Garantierter SchallleistungspegelGuaranteed sound power level
Anhang VIIIAnnex VIII
VDE Prüf- und ZertifizierungsinstitutZertifizierungsstelleMerianstraße 2863069 Offenbach/Main
106 dB(A) 108 dB(A)
Dr. StenzelLeitung Forschung und Entwicklung
Research and Development Management
C0041007GB.fm
EG - KonformitätserklärungEC - Conformity Certificate
Wacker Construction Equipment AG, Preußenstraße 41, 80809 Münchenbescheinigt, dass das Baugerät:hereby certify that the construction equipment specified hereunder:
1. Art / Category:
Vibrationsplatte / Vibratory plate2. Typ / Type:
BPU 5045H
3. Gerätetypnummer / Equipment item number:
00085454. absolute installierte Leistung / Absolute installed power:
6,8 kWin Übereinstimmung mit Richtlinie 2000/14/EG bewertet worden ist: has been evaluated in conformity with Directive 2000/14/EC:
und in Übereinstimmung mit folgenden Richtlinien hergestellt worden ist:and has been manufactured in accordance with the following directives:2000/14/EG89/336/EG98/37/EGEN 500-1EN 500-4
Konformitätsbewer-tungsverfahrenConformity assessment procedure
Bei folgender einbezogener PrüfstelleAt the following notified body
Gemessener SchallleistungspegelMeasured sound power level
Garantierter SchallleistungspegelGuaranteed sound power level
Anhang VIIIAnnex VIII
VDE Prüf- und ZertifizierungsinstitutZertifizierungsstelleMerianstraße 2863069 Offenbach/Main
107 dB(A) 108 dB(A)
Dr. StenzelLeitung Forschung und Entwicklung
Research and Development Management
Prüf- und Zertifizierungsinstitut VERBAND DER ELEKTROTECHNIK
ELEKTRONIK INFORMATIONSTECHNIK e.V.
C E R T I F I C A T ERegistration-Number: 6236/QM/06.97
This is to certify that the company
Wacker Construction Equipment AGWacker-Werke GmbH & Co. KG
at the following locations
Head Office MunichPreußenstraße 41
80809 Munich
Production plant ReichertshofenKarlsfeld logistics centre
Sales regions with all branches all over Germany
has implemented and maintains a Qality Management System for the following scope:
Machine manufactureConstruction machines
This Q System complies with the requirements of
DIN EN ISO 9001:2000and the requirements of the German and international Road Traffic Act.
This Certificate is valid until 2009-06-05.
VDE Testing and Certification InstituteCertification
Date: 2006-05-30
63069 Offenbach, Merianstraße 28Telefon: +49 (0) 69 83 06-0, Telefax: +49 (0) 69 83 06-555E-Mail: [email protected], http://www.vde-institut.com
The VDE Testing and Certification Institute is accredited by DAR AccreditationBodies according to DIN EN ISO 17020 and DIN EN ISO 45012 and notified in the EUunder ID.No. 0366.
TGA-ZM-09-92-00KBA-ZM-A 00021-97
DIN EN ISO 9001 Certificate
Wacker Construction Equipment AG - Preußenstraße 41 - 80809 München - Tel.: +49-(0)89-3 54 02-0 - Fax: +49-(0)89-3 54 02-390Wacker Corporation - P.O. Box 9007 - Menomonee Falls, WI 53052-9007 - Tel.: +1-(1)(262)-255-0500 - Fax: +1-(1)(262)-255-0550 - Tel.: (800)770-0957Wacker Asia Pacific Operations-Skyline Tower, Suite 2303, 23/F, 39 Wang Kwong Road, Kowloon Bay, Hong Kong-Tel.: +852 2406 6032-Fax: +852 2406 6021
