Jodale Perry

TABLE OF CONTENTS

PAGE Introduction 4 Safety Precautions 5 Packing List 6 Parts Photos 7 Machine Prep Instructions 8 Optional Heater Installation 9 Cab Installation 16 Decals Page 23 Fan Wiring Schematic (Optional Heater Install, Step 10) 24 Bulb Seal Schematic (Cab Install, Step 6) 25 Bolt Alignment Procedure/Schematic (Cab Install, Step 9) 26 Floor Mat Blueprint – with optional heater (Cab Install, Step 17) 27

INTRODUCTION

TO THE PURCHASER All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before installation or operation. This manual has been prepared to assist the owner and operators in the safe installation, and suitable maintenance of this cab. The information is applicable to products at the time of manufacture and does not include modifications made afterwards. Read and understand mounting instructions before attempting to mount cab. Familiarize yourself with the operating instructions and all safety recommendations contained in this manual, and on the tractor. Follow the safety recommendations and make sure that those with whom you work follow them. DIRECTION REFERENCE All references to right and left, forward or rearward, are from the operators’ seat, facing the steering wheel.

TRACTOR CAB MODEL: SERIAL NUMBER: DATE OF PURCHASE: DEALER NAME:

To assist you dealer in handling your needs, please record hereafter the model number and serial number of your cab and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that the cab or tractor is lost or stolen.

SAFETY PRECAUTIONS

All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before installation or operation. It is the owner’s responsibility to be certain anyone operating this product reads this manual, and all other applicable manuals, to become familiar with this cab and all safety precautions. Failure to do so could result in serious personal injury or cab damage. If you have any questions, consult your dealer.

SAFETY FIRST

This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this cab. DANGER: Indicates an immediate hazardous situation which, if not avoided, could result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, may result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

IMPORTANT: Indicates that the cab or property damage could result if instructions are not followed.

NOTE: Gives helpful information.

PACKING LIST

Heater Installation Item # JDP Part # Description QTY

1 101318 Rad Hose Splicer, 1 1/8” 1 2 101211 Fitting, Elbow, 3/8NPTx3/8"Barb 1 3 101319 Louvers, Round, 2" 4 4 101320 Heater Hose Cover Plate 1 5 101066 3/8" Heater Hose 18 LF 6 101321 Heater Assembly 1 7 101322 Switchplate Assembly 1 8 101323 36" Length, 2" Heater Hose Ducting 4 9 101249 Screw, Philips, #8 x 3/4", Plated 8 10 100401 Bolt, Flange, 1/4" x 3/4", YD 4 11 100059 Bolt, Hex, 1/4" x 1", YD 2 12 100223 Nut, Flange, 1/4", MB 4 13 101324 HS-32 Gear Clamps 4 14 101325 Bushing, Snap-In, 11/16", Black, 315-733 2 15 101200 HS-6 Hose Clamps 4 16 100914 HS-10 Hose Clamp 1 17 101199 HS-20 Hose Clamps 2 18 100211 Cable Zip Ties, Black 5

Cab Installation Item # JDP Part # Description QTY

1A 101326 Left Rear Bracket 1 1B 101327 Right Rear Bracket 1 2 101328 Front Bracket 1

3A 101329 Left Front Composite Boots 1 3B 101330 Right Front Composite Boots 1 4 101334 Cab Lift Brackets (2" Tube) 2 5 100478 Snap Caps, 3/8" 2 6 101069 O-rubber, 180D 19 LF 7 101331 Floor mat Retainer Plates 2 8 101332 Main Cab Floor mat 1 9 100114 Bolt, Hex, 5/8" x 3", Gr. 8, YD 4 10 101333 Nut, Hex, 5/8", Gr. 8, YD, Nylon Locking 4 11 100115 Washer, Flat, Steel, 5/8" x 2", YD (Trimmed One Side) 4 12 100449 Washer, Flat, Black, 9/16" x 2 1/2", (Trimmed One Side) 4 13 100046 Isolator, 5/8" x 2", Black 4 14 101169 Bolt, Hex, 3/8" x 1 1/2", Gr. 8, YD 6 15 100018 Nut, Flange, 3/8", Gr. 8, YD 6 16 100441 Screw, Button Head, 1/4" x 1", MB 4 17 100223 Nut, Flange, 1/4", MB 6 18 100059 Bolt, Hex, 1/4" x 1", YD 6

PARTS PHOTOS

Ruler for measuring nuts, bolts, and screws. NOTE – Parts photos are not to scale.

MACHINE PREP Note: All references to left and right are taken from the operator’s point of view when s/he is sitting in the driver’s seat.

Step 1. Remove roll bar. NOTE – Set aside fasteners and deck safety prop, for re-installation. —————————————————————————————————————

Step 2. Remove seats from interior. Remove the guard rail from seat. Remove retractor portion of seatbelt from seat. NOTE – Set aside seatbelt and fasteners, for re-installation. —————————————————————————————————————

Step 3. Re-install seat on vehicle chassis (without the seatbelt and guard rail) —————————————————————————————————————

Step 4. Remove front bumper. —————————————————————————————————————

Step 5. If machine is equipped with optional box heater, go to step one of Heater Installation. If machine is not equipped with box heater, go on to Cab Installation.

OPTIONAL HEATER INSTALLATION

Step 1. A. Drill two 2 ½” holes in dashboard of vehicle for louvers according to drawings.

B. Drill two 5/16” holes in floor for heater core assembly.

C. Drill two 7/8” holes in under seat platform as shown in photo, for heater hoses.

Step 2. Remove cup holder. Set aside cup holder and fasteners for re-installation. —————————————————————————————————————

Step 3. Remove skid plate from under the machine. Set aside skid plate and fasteners for re-installation. —————————————————————————————————————

Step 4. Install two louvers on top of dashboard.

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Step 5. Install four duct hoses to heater hose assembly with eight Phillips #8 x ¾” screws provided.

Step 6. Install heater core assembly to vehicle (using holes drilled in Step 2B) with ¼” x ¾” flange bolts and nuts provided.

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Step 7. The two outer hoses will be attached to the top louvers. Thread the hoses through, and attach using gear clamps provided.

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Step 8. Thread the remaining two hoses (middle ones) through dashboard to the interior. Attach remaining two hoses to louvers on switch plate assembly using gear clamps provided.

Step 9. Install two louvers onto switch plate assembly.

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Step 10. Connect fan harness as shown in schematic. (Fan Wiring Schematic, page 24)

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Step 11. Attach ground wire to fuse block ground connection.

Step 12. Attach switch plate assembly to heater box assembly with two ¼” x ¾” flange bolts provided.

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Step 13. Take heater harness wire and connect to fan switch as shown in schematic. (Fan Wiring Schematic, page 24) Take the pigtail wires from the switch and connect to the pigtail wires on machine fuse block.

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Step 14. Connect hose attached to water valve (on switch plate assembly) onto heater core assembly using hose clamp provided.

Step 15. Insert snap in bushing to front under-seat panel holes (drilled in Step 2C). Run the heater hoses (suction and pressure hoses) through holes, and under vehicle into engine bay. Tie hoses back using cables provided. NOTE - suction hose side has water valve. CAUTION - Ensure hoses do not interfere with any moving parts.

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Step 16. Position hose protector cover butted against heater assembly. Mark and drill holes in floor for hose protector cap.

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Step 17. Drain engine antifreeze before proceeding. —————————————————————————————————————

Step 18. Locate plug on fitting at the thermostat housing. Remove rubber cap. Connect the pressure hose to the fitting with provi ded hose clamp.

Step 19. Take the radiator hose splicer and locate the radiator return line. Cut hose and insert splicer. Attach with hose clamps provided.

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Step 20. Insert 90D fitting into splicer and connect with hose clamp. —————————————————————————————————————

Step 21. Re-fill antifreeze. —————————————————————————————————————

Step 22. Open water valve fully, turn engine on and run at high RPM. Continue to run engine adding antifreeze until the engine produces HOT air at the heater vents. TIP - Run engine with rad cap off, and funnel in radiator full of antifreeze, to re-fill engine easily and to purge air from the lines. CAUTION: Ensure that vehicle is in a well ventilated area before starting engine to avoid carbon monoxide fumes. —————————————————————————————————————

Step 23. Reinstall cup holder, using original fasteners saved from step 2. —————————————————————————————————————

Step 24. Remainder of Heater installation will be continued in Step 16 of Cab Installation instructions. For now, go to Step 1 of cab installation (Page 16).

CAB INSTALLATION

Step 1. Install rear brackets using original fasteners from 2-post ROPS. Finger tighten bolts.

NOTE – Rear bracket pads face outwards and forwards.

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Step 2. Install front brackets. Insert six 3/8” x 1 ½ “ bolts, using original holes. NOTE – Bolt head should be in the rear. Hang front bracket, then bumper to bolts. Fasten using 3/8” flange nuts. Ensure that the bumper is centered over slots. Tighten front bolts to torque specs (42 ft-lbs).

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Step 3. Remove doors from cab, by pulling out spring retainer clip from one end of gas shock, then lifting off doors. Set doors and fasteners for later reinstallation. NOTE - Do not lose hinge washer, it may come loose from rest of door hardware.

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Step 4. Take cab lift bracket and slide bolt through holes in top of cab (upper A-C cross member) —————————————————————————————————————

Step 5. Carefully lift cab off the shipping pallet using a hoist. WARNING: Cab is heavy, do not drop on machine or person(s) ! This may result in cab damage, personal injury or death.

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Step 6. Install bulb seal on cab as shown in blueprint/schematic (Bulb Seal Schematic, page 25), ensuring that there is no gap, and trimming seal to length as needed.

TIP – Use remainder of bulb seal in doorway of cab as paint protectors during the lowering process

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Step 7. Position isolator pads on cab brackets. —————————————————————————————————————

Step 8. Carefully lower cab on to machine, aligning front and rear of cab with mounting brackets. —————————————————————————————————————

Step 9. Using the bolt alignment procedure schematic, (Bolt Alignment Procedure/Schematic, page 26) finger tighten all bolts in order shown to ensure alignment. —————————————————————————————————————

Step 10. Remove cab lift bracket. —————————————————————————————————————

Step 11. Tighten front and rear isolator bolts (four in total) until 7/8” spacing between steel plates (rubber isolators should be about 7/8”).

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Step 12. Tighten ROPS socket bolt (rear brackets bolts, that were only finger tightened in step 1 of Cab Installation) to factory torque specs (see your OEM manual).

Step 13. Remove deck safety bracket from original 2-Post ROPS, and install on to rear outer panel of cab. NOTE – bracket should just slide in.

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Step 14. Remove bottom side bolts from front cab fascia, saving fasteners.

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Step 15. Install left and right front fascia boots, using original fasteners for the top screw, and four ¼” x 1” button head screws for the rest. NOTE – Slide top portion of boots under bottom portion of fascia.

Step 16. Connect the main cab wiring. Connect the black ground wire to chassis ground wire. Connect red power wire to the starter wire for 12 volt power. Connect orange wire to the switched terminal on the alternator.

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Step 17. Place floor mat in cab on vehicle floorboard. Ensure mat is centered. Punch holes in floor mat using pre-drilled holes in cab floor as guide.

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Step 18. If you have the optional Heater Kit installed go to step 19 if not, go to step 24. —————————————————————————————————————

Step 19. HEATER KIT ONLY!! Cut floor mat in half according to blue print. (Optional Heater Floor Mat Blueprint, page 27) —————————————————————————————————————

Step 20. HEATER KIT ONLY!! Place floor mat in cab. Ensure correct placement. Punch holes in floor mat for hose protector cap (holes made in step 18 of Heater Installation). —————————————————————————————————————

Step 21. HEATER KIT ONLY!! Install floor mat, ensuring correct placement.

Step 22. HEATER KIT ONLY!! Install hose protector cap. Bolt down using two ¼” x 1” hex bolts and flange nuts. NOTE - You must go under vehicle to tighten nuts.

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Step 23. HEATER KIT ONLY!! Reinstall skid plate under vehicle using original fasteners. Carry on to step 25.

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Step 24. NO HEATER KIT!! Install floor mat. Ensure correct placement.

Step 25. Install left and right floor mat retainers using six ¼” x 1” hex bolts and flange nuts.

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Step 26. Install two 3/8” black snap caps (plug butts) in upper A-C cross member holes (holes used by lifting bracket in step 4 of cab installation) —————————————————————————————————————

Step 27. Rehang doors using original fasteners and configuration. Ensure that the washer is between the hinges. NOTE - Pull out spring retainer clip to reattach gas shock easily, replace clip to hold gas shock to door.

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Step 28. Re-install seat belt retractors, using original configuration and fasteners.

DECALS PAGE

Replace immediately if damaged or missing. Contact Jodale Perry for replacement decals.

FAN WIRING SCHEMATICS

Schematic A

Schematic B

BULB SEAL SCHEMATIC

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BOLT ALIGNMENT PROCEDURE/SCHEMATIC

OPTIONAL HEATER FLOOR MAT BLUEPRINT

Fixed GlassItem # Description Qty. JDP P/N

1 Rear Window Glass 1 1013412 Bushing, Neoprene, 5MM, Black 10 1003823 Bushing, Neoprene, 8MM, Black 10 1003814 Bolt, Step, 1/4" x 1 1/4", Macro-black 10 1000035 Nut, Flange, 1/4", Macro-black 10 1002236 Right Side Glass Weatherstripping (14.48LF) 1 100358

n/a Windshield Glass 1 101338n/a Left Side Glass Weatherstripping (11.37LF) 1 100358

Side Opening Window Assembly

Item # Description Qty. JDP P/N Item # Description Qty. JDP P/N

1 Left Side Window 1 101340 n/a Right Side Window 1 101340n/a Glass Weatherstripping (9.44LF) 1 100358 n/a Glass Weatherstripping (9.44LF) 1 1003582 Nut, Flange, 1/4", Macro-black 4 100223 n/a Nut, Flange, 1/4", Macro-black 4 1002233 Bolt, Step, 1/4" x 1", Macro-black 4 100003 n/a Bolt, Step, 1/4" x 1", Macro-black 4 1000034 Bushing, Neoprene, 5MM, Black 8 100382 n/a Bushing, Neoprene, 5MM, Black 8 1003825 Bolt, Carriage, 5/16" x 1", YD 1 100374 n/a Bolt, Carriage, 5/16" x 1", YD 1 1003746 Side Window Latch 1 100027 n/a Side Window Latch 1 1000287 Nut, Flange, 5/16", YD 1 100005 n/a Nut, Flange, 5/16", YD 1 1000058 Side Window Latch Bracket 1 100375 n/a Side Window Latch Bracket 1 1003759 Side Window Hinge Weldment 2 100379 n/a Side Window Hinge Weldment 2 100379

n/a Hinge Brass Flat Washer 4 100026 n/a Hinge Brass Flat Washer 4 10002610 Washer, Flat, 1/4", YD 2 100380 n/a Washer, Flat, 1/4", YD 2 100380

Door Assembly

Item # Description Qty. JDP P/N Item # Description Qty. JDP P/N

1 Door Glass 1 101339 10 Nut, Serrated, Flange, 5/16", YD 1 100005n/a Rubber, Clip-on, Double Bulb, ??? 1 100358 11 Nut, Flange, 1/4", Macro-black 6 1002232 Door Push Button Handle 1 100009 n/a Washer, Brass 2 1000263 Bolt, Hex, 1/4" x 2 1/2" UNC, Plated 1 100369 12 Bolt, Flange, M6 x 1.0 x 25MM, YD 5 1000074 Rubber, Injection Molded 1 100011 13 Latch, Door, Interior, Left 1 1000065 Bolt, Step, 1/4" x 1 1/2", Macro-black 4 100635 14 Bushing, Rubber, 5MM 5 1003826 Bushing, Rubber, 5MM, Inj-Molded, 3" HC 4 100362 15 Bolt, Step, 1/4" x 1", Macro-black 2 1000037 Left Door Hinge Weldment 2 100377 16 Left Door Latch Weldment 1 1015668 Door Hinge Support Weldment 1 101565 17 Left Gas Shock Mount Plate 1 1003689 Stud, 10mm 2 100366 18 Nut, Flange, M6, Yellow Dichrome 2 100008

Toro Workman

Composites/Hardware

Item # Description Qty. JDP P/N

Left Composite Side Panel 1 101336Right Composite Side Panel 1 101337Front Red Composite Panel 1 101607Left Front Black Composite Side Panel 1 101329Right Front Black Composite Side Panel 1 101330Roof 1 101335Screw, Button Head, 1/4" x 1" 14 100441Nut, Extruded Panel, 1/4" 14 100042

Operator Manual