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    In Depth Study of Tobacco Industry In India with Specific Focus On Cigarette

    SECTION 1

    RESEARCH METHODOLOGY

    SVIM, KADI (2008-10) 1

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    1. Research Methodology

    Project title

    In Depth Study of Tobacco Industry in India with Specific Focus on Cigarette

    1.1 Objectives

    To Study the Global Scenario of cigarette Industry

    To Study the Indian Scenario of cigarette Industry

    To Study the Trends in cigarette in India

    To Understand the key drivers cigarette industry

    To Study various formats under the organized cigarette industry

    To Study the effect of Political, Economical, Socio-Cultural and Technological

    factors on the organized cigarette industry.

    To implement an Opportunities and Threat analysis to critically analyze cigarette

    industry within India

    1.2 Information needed

    Statistics of Global Organized cigarette Industry

    Indian Scenario of Organized cigarette Market

    Profiles of Major Industry Players indulged in organized cigarette Business.

    All India, region wise market situation in cigarette Businesses.

    Factors affecting to cigarette business in India.

    Future prospects of Indian organized cigarette industry.

    Government Policy on Organized cigarette Business.

    Indian cigarette Industry Structure

    Major Trends observed in Indian cigarette Industry.

    SVIM, KADI (2008-10) 2

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    1.3 Data collection source

    For the purpose of the study we have collected the secondary data.

    Secondary Data:-

    Journals

    Newspaper

    Magazines

    Reference books

    Web sites Research papers

    1.4 Limitation of Study

    Only limitation is the research is based on the secondary information and data but

    all the included aspect are correct and relevant as per our best knowledge and study.

    SVIM, KADI (2008-10) 3

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    2. TOBBACCO- INTRODUCTION

    2.1 Introduction

    This is not just about any crop. Tobacco is an agricultural product processed from the

    leaves of plants in the genus nicotine. It can be consumed, used as an organic pesticide

    it is used in some medicines. In consumption it most commonly appears in the forms of

    smoking, chewing, snuffing, ordipping tobacco. Tobacco business is a centuries old

    business. It has a very high growth rate and has seen many ups and downs. It has also

    been controversial over the period of time and has been subject to many types of

    criticisms. But apart from all these things people do smoke and people want to keep on

    smoking.

    2.2 History of Tobacco1

    EARLY TOBACCO USE

    1,000 BC Ancient temple carvings depict Mayan priests in Central America

    smoking tobacco through a pipe. Tobacco leaves become widespread in medicine

    for use on wounds as a means of reducing pain. Later the Aztecs incorporate smoke

    inhalation into religious rituals. Two castes of smokers emerge: the pipe smokers at

    the court of Montezuma and lesser Aztecs who roll the leaves into crude cigars.

    470 - 630AD Mayan tribes begin to scatter - and tobacco travels with them. The

    leaf moves southwards to South America where it is wrapped in maize and palm

    leaves and smoked - and north where it is introduced to the native Americans in the

    Mississippi area. In North America pipes are made from clay, marble or lobster

    claws. Some pipes, with two stems, are used for inhaling through the nostrils.

    Tobacco chewing is common, especially in South America where the leaf is mixed

    with lime.

    1 http://en.wikipedia.org/wiki/Tobacco

    SVIM, KADI (2008-10) 5

    http://en.wikipedia.org/wiki/Agriculturalhttp://en.wikipedia.org/wiki/Leaveshttp://en.wikipedia.org/wiki/Tobacco_smokinghttp://en.wikipedia.org/wiki/Chewing_tobaccohttp://en.wikipedia.org/wiki/Snuffhttp://en.wikipedia.org/wiki/Dipping_tobaccohttp://en.wikipedia.org/wiki/Agriculturalhttp://en.wikipedia.org/wiki/Leaveshttp://en.wikipedia.org/wiki/Tobacco_smokinghttp://en.wikipedia.org/wiki/Chewing_tobaccohttp://en.wikipedia.org/wiki/Snuffhttp://en.wikipedia.org/wiki/Dipping_tobacco
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    1492 Arawak people in the Bahamas, on an island Christopher Columbus christens

    San Salvador, offer the explorer-dried leaves. Not understanding their significance,

    Columbus discards them. A month later Rodrigo de Jerez and Luis Torres

    returning from a trip into the interior of Cuba - stumble on villagers inhaling the

    smoke from burning dried tobacco leaves through a hollow Y-shaped piece of cane

    called a tobago or tobaca. Jerez is thought to be the first smoker outside the

    Americas. When Jerez returns to his home town of Ayamonte, during the Spanish

    Inquisition, the holy inquisitors accuse him of "consorting with the devil" when

    they see smoke coming from his mouth. He is imprisoned for seven years. By the

    time he is released, smoking is a custom in Spain. Jerez perhaps sets a precedent for

    the plant's controversial future.

    1492: Arawak people in the Bahamans North America give Christopher Columbus

    burning leaves, pipes are made from clay, marble or lobster claws.

    USE OF TOBACCO IN 20th CENTURY2

    1900 The Anti Cigarette League publishes a pamphlet claiming links between

    cigarette smoking and brain disease.

    1902 The Imperial Tobacco Company of the United Kingdom and The American

    Tobacco Company of the United States agree to end a trade war by forming a joint

    venture, the 'British-American Tobacco Company LTD'. James B. Duke, becomes

    the venture's first chairman.

    1908 The New York City authority bans women from smoking in public. Two

    weeks later Katie Mulcahey is arrested for violating the rule. As she is led away she

    declares, "No man shall dictate to me". Cigarette smoking was often seen as a

    symbol of women's emancipation.

    1914 Outbreak of World War I. General John J. Pershing, commander-in-chief of

    the American forces in France in 1917 calls tobacco "indispensable to the daily

    ration". In Europe troops use cigarettes to pass time and to try to calm their nerves.

    The popularity of cigarettes in the armed forces associates tobacco with patriotism.

    2 k.srinath reddy & prakash c. gupta, tobacco control in India, Ministry of Health & Family Welfare, Government

    of India

    SVIM, KADI (2008-10) 6

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    1925 Despite the bans, cigarette sales continue to increase. The American Mercury

    reports, "The more violently it has been banned, the more popular it has become."

    1941 Roosevelt makes tobacco a protected crop as part of the World War II war

    effort. His wife Eleanor was dubbed "the first lady to smoke in public".

    1945 During World War II, smoking increases. By the middle of the next decade,

    more than a quarter of American women and more than half of American men

    smoked cigarettes.

    1952 Two British researchers, Richard Doll and A. Bradford Hill report the results

    of a four-year study comparing 1,465 lung cancer patients to an equal number of

    patients with other diseases, matched for age, sex and region. They conclude that

    lung cancer patients are considerably more likely to be smokers and much more

    likely to be heavy smokers.

    1960s Public health warnings emerge.

    1964The American Surgeon General publishes a 387-page report stating, "Cigarette

    smoking is a health hazard of sufficient importance in the United States to warrant

    appropriate remedial action." For the first time smoking is banned in the State

    Department auditorium

    1980s The tobacco industry sees substantial annual duty increases which result in

    cigarette taxation increasing by 85 per cent or more in several countries including

    the UK.

    SVIM, KADI (2008-10) 7

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    2.3 Types of Tobacco3

    1. Smokeless tobacco

    Smokeless tobacco is usually consumed orally or nasally, without burning orcombustion. There are two main types of smokeless tobacco: snuff and chewing

    tobacco.

    DRY SNUFF

    Dry snuff is powdered tobacco that is

    inhaled through the nose and absorbed

    through the nasal mucosa or taken orally.

    Once widespread, particularly in Europe,

    the use of dry snuff is in decline.

    Most Prevalent: Europe

    MOIST SNUFF

    Moist snuff is a small amount of ground

    tobacco held in the mouth between the

    cheek and gum. Manufacturers are

    increasingly prepackaging moist snuff

    into small paper or cloth packets to make

    the product more convenient. Other moist

    snuff products are known as khaini, snus,shammaah, nass, or naswa .

    Most

    Prevalent: Worldwide

    3 http://tobaccoatlas.org/tobaccoatlas/data.html

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    CHEWING TOBACCO

    Oral smokeless tobacco products are

    placed in the mouth, cheek, or inner lip

    and sucked (dipped) or chewed. Tobacco

    pastes or powders are similarly used,

    placed on the gums or teeth. Sometimes

    referred to as spit tobacco because

    users spit out the built-up tobacco juices and saliva, this mode of tobacco consumption

    became associated with American baseball players during the twentieth century. The

    tobacco industry exploited these sports heroes to market their tobacco products to

    youth. Smokeless tobacco causes cancer in humans and leads to nicotine addiction

    similar to that produced by cigarette smoking. There are many varieties of smokeless

    tobacco, including plug, loose-leaf, chimo, toombak, gutkha, and twist. Pan masala or

    betel quid consists of tobacco, areca nuts (Areca catechu), slaked lime (calcium

    hydroxide), sweeteners, and flavoring agents wrapped in a betel leaf (Piper betel).

    There are endless varieties of pan masala, including kaddipudi, hogesoppu, gundi,

    kadapam, zarda, pattiwala, kiwam, and mishri.

    Most Prevalent: India

    2. Smoking tobacco

    Tobacco smoking is the act of burning dried or cured leaves of the tobacco plant and

    inhaling the smoke. Combustion releases biochemicaly active compounds in tobacco,

    such as nicotine and allows them to be absorbed through the lungs.

    ROLL-YOUR-OWN

    Roll-your-own (RYO) cigarettes are

    cigarettes hand-filled by the smoker from

    SVIM, KADI (2008-10) 9

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    fine-cut, loose tobacco rolled in a cigarette paper. RYO cigarette smokers are exposed

    to high concentrations of tobacco particulates, tar, nicotine, and tobacco-specific

    nitrosamines and are at increased risk for developing cancers of the mouth, pharynx,

    larynx, lung, and esophagus. Most Prevalent: Europe and New Zealand

    MANUFACTURED CIGARETTES

    Manufactured cigarettes are the most

    commonly consumed tobacco products

    worldwide. They consist of shredded or

    reconstituted tobacco, processed with

    hundreds of chemicals and rolled into a

    paper-wrapped cylinder. Usually tipped

    with a cellulose acetate filter, they are lit at

    one end and inhaled through the other.

    Most Prevalent: Worldwide

    2.4 Tobacco Leaf Production 4

    Tobacco Leaf

    Production ( '000

    tones)

    Actual

    2000

    Projected

    2010

    World 6137.7 7160

    China 2298.7 2972.5

    India 595.4 685.4

    Brazil 520.7 584.7USA 408.2 526.8

    EU (15) 314.5 300.9

    Zimbabwe 204.9 232.8

    Turkey 193.9 268.8

    Indonesia 166.6 119.6

    USSR( Former Area) 116.8 70

    Malawi 108 137.9

    4http://www.tobaccoatlas.org/comparecountries.html?countries=india#

    SVIM, KADI (2008-10) 10

    http://www.tobaccoatlas.org/comparecountries.html?countries=india#http://www.tobaccoatlas.org/comparecountries.html?countries=india#
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    2.5 Tobacco export

    101

    2.6 Tobacco market size in India5

    2.7 Major players in tobacco markets

    1. ITC (Indian tobacco Company)

    2. Goldfrey Philips India Ltd

    3. GTC Industries

    4. VST Industries Ltd.

    5. Dalmia Consumer Care

    6. Kothari product Ltd.

    5 Tobacco board of india

    SVIM, KADI (2008-10) 11

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    SECTION 3

    CIGARETTE- INTRODUCTION

    SVIM, KADI (2008-10) 12

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    3. CIGARETTE- INTRODUCTION

    3.1 The product

    A cigarette is a product consumed through smoking and

    manufactured out of cured and finely cut tobacco leaves

    and reconstituted tobacco, often combined with other

    additives, then rolled or stuffed into a paper-wrapped

    cylinder(generally less than 120 mm in length and 10 mm

    in diameter). The cigarette is ignited at one end and allowed to smoulder for the

    purpose of inhalation of its smoke from the other (usually filtered) end, which is

    inserted in the mouth. They are sometimes smoked with a cigarette holder.6

    Rates of cigarette smoking vary widely. While rates of smoking have leveled off or

    declined in the developed world, they continue to rise in developing nations.

    A cigarette is distinguished from a cigar by its smaller size, use of processed leaf, and

    paper wrapping, which is usually white, though other colors are available. Cigars are

    typically composed entirely of whole-leaf tobacco.

    3.2 History of product

    The earliest forms of cigarettes have been attested in

    Central America around the 9th century in the form

    of reeds and smoking tubes. The Maya and later the

    Aztecs smoked tobacco and various psychoactive

    drugs in religious rituals and frequently depicted

    priests and deities smoking on pottery and temple

    engravings. The cigarette and the cigar were the most

    6http://www.wpro.who.int/media_centre/fact_sheets/fs_20020528.htm. Retrieved 13/11/2009.

    SVIM, KADI (2008-10) 13

    http://en.wikipedia.org/wiki/Smokinghttp://en.wikipedia.org/wiki/Curinghttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/List_of_additives_in_cigaretteshttp://en.wikipedia.org/wiki/Cylinder_(geometry)http://en.wikipedia.org/wiki/Smoulderhttp://en.wikipedia.org/wiki/Inhalationhttp://en.wikipedia.org/wiki/Cigarette_filterhttp://en.wikipedia.org/wiki/Cigarette_holderhttp://en.wikipedia.org/wiki/Developed_Worldhttp://en.wikipedia.org/wiki/Developing_Worldhttp://en.wikipedia.org/wiki/Maya_civilizationhttp://en.wikipedia.org/wiki/Aztechttp://www.wpro.who.int/media_centre/fact_sheets/fs_20020528.htmhttp://www.wpro.who.int/media_centre/fact_sheets/fs_20020528.htmhttp://en.wikipedia.org/wiki/Smokinghttp://en.wikipedia.org/wiki/Curinghttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/List_of_additives_in_cigaretteshttp://en.wikipedia.org/wiki/Cylinder_(geometry)http://en.wikipedia.org/wiki/Smoulderhttp://en.wikipedia.org/wiki/Inhalationhttp://en.wikipedia.org/wiki/Cigarette_filterhttp://en.wikipedia.org/wiki/Cigarette_holderhttp://en.wikipedia.org/wiki/Developed_Worldhttp://en.wikipedia.org/wiki/Developing_Worldhttp://en.wikipedia.org/wiki/Maya_civilizationhttp://en.wikipedia.org/wiki/Aztec
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    common method of smoking in the Caribbean, Mexico and Central and South America

    until recent times. 7

    By 1830, the cigarette had crossed into France, where it received the name cigarette;

    and in 1845, the French state tobacco monopoly began manufacturing them.

    In the George Bizet opera Carmen, which was set in Spain in the 1830s, the title

    character Carmen was at first a worker in a cigarette factory.

    In the English-speaking world, the use of tobacco in cigarette form became increasingly

    popular during and after the Crimean War, when British soldiers began emulating their

    Ottoman Turkish and Russian comrades. This was helped by the development of

    tobaccos that are suitable for cigarette use, and by the development of the Egyptian

    cigarette export industry.

    During World War I and World War II, cigarettes were rationed to soldiers. The

    widespread smoking of cigarettes in the Western world is largely a 20th century

    phenomenon at the start of the century the per capita annual consumption in the USA

    was 54 cigarettes (equivalent to less than 0.5% of the population smoking more than

    100 cigarettes per year), and consumption there peaked at 4,259 per capita in 1965. At

    that time about 50% of men and 33% of women smoked (defined as smoking more than

    100 cigarettes per year). By 2000, consumption had fallen to 2,092 per capita,

    corresponding to about 30% of men and 22% of women smoking more than 100

    cigarettes per year, and by 2006 per capita consumption had declined to 1,691;

    implying that about 21% of the population smoked 100 cigarettes or more per year.

    3.3 Seed to stick journey

    Seed

    The tobacco plant is a member of the same botanical family as tomatoes, potatoes,

    peppers or eggplants. An adaptive species, it can be grown economically from 50

    Northern to 40 Southern latitude. More than 100 countries grow tobacco. China is the

    largest producer, followed by the United States, Brazil, India, Zimbabwe and Turkey.

    7 Robicsek, Francis Smoke Ritual Smoking in Central America pp. 3037 bmj article press

    SVIM, KADI (2008-10) 14

    http://en.wikipedia.org/wiki/George_Bizethttp://en.wikipedia.org/wiki/Carmenhttp://en.wikipedia.org/wiki/Crimean_Warhttp://en.wikipedia.org/wiki/Ottoman_Turkshttp://en.wikipedia.org/wiki/Egyptian_cigarette_industryhttp://en.wikipedia.org/wiki/Egyptian_cigarette_industryhttp://en.wikipedia.org/wiki/George_Bizethttp://en.wikipedia.org/wiki/Carmenhttp://en.wikipedia.org/wiki/Crimean_Warhttp://en.wikipedia.org/wiki/Ottoman_Turkshttp://en.wikipedia.org/wiki/Egyptian_cigarette_industryhttp://en.wikipedia.org/wiki/Egyptian_cigarette_industry
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    Tobacco thrives in poorer soils, providing farmers with a welcome alternative crop. In

    many cases, it provides a higher income than any other smallholder crop. As a crop, it

    integrates well into environmentally friendly rotations, and its inclusion benefits

    subsequent crops like maize. A typical farmer in rural Uganda, for example, with two

    to three hectares of land can earn a good income from only a small part of that land

    being planted with tobacco. British American Tobacco can help the farmer by

    providing seeds and fertilizer and by giving advice on planting, growing, harvesting

    and curing tobacco and other crops.

    There are some 13,000 seeds in a gram -looking rather like powdery instant

    coffee. The seeds are so small that they must be nurtured in specially prepared and

    protected seedbeds for 60 days before transplanting to the field. After a couple of

    weeks, soil is banked up around the seedlings to protect them and to allow them to

    develop a good root system. Two months later, the plants' flowers and some of the

    upper leaves are 'topped' in order to concentrate growth in the remaining leaves (in the

    same way that tomato are 'pinched out'). All the time, the farmer needs to provide the

    appropriate nutrition for the plant and watch out for pests as the crop grows towards the

    harvesting stage.

    Harvest

    With the exception of some countries such as the United States (where the crop is

    mechanically harvested), the farmer will typically harvest by hand, sequentially taking

    off 2-4 leaves per plant as the leaves ripen from bottom to top, which stretches the

    harvesting period from over 2 to 4 months. The typical Ugandan farmer will harvest

    about 15,000 plants, each with 22 leaves.

    Processing

    The cured leaf is then processed through a Green Leaf Threshing Plant. The main

    purpose of the processing is to remove sand, dust, scraps and foreign matter. Separate

    the lamina from the stem (threshing). Drive down the tobacco to a safe keeping

    moisture' content. Processed tobacco is packed into 200kg cardboard boxes, for

    shipping to manufacturing sites.

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    Manufacturing

    At the factory, the matured tobacco is checked for quality and then carefully blended

    with other ingredients which the brand recipe may call for, such as flavorings or pre-

    processed tobacco. Keeping track of the various types of tobacco and blend

    components is key and computers are increasingly used to track production runs.

    Moisture content is crucial. Too dry and the tobacco leaf will crumble; too moist and it

    may spoil during storage. The blended tobacco is treated with just the right amount of

    steam and water to make it supple, and then cut into the form in which it appears in the

    cigarette. Excess moisture is then removed so that the cut tobacco can be given a final

    blending and quality check.

    Cigarette making, once done entirely by hand, is today almost fully automated

    with the cut tobacco, cigarette paper and filters continuously fed into the cigarette-

    making machines. The technology has advanced dramatically over the years, but

    quality is not forgotten; each cigarette is automatically quality controlled to ensure that

    it meets every aspect of its specification. As packing machines put them into the

    familiar brand packs, wrap the packs in protective film, and group them into cartons

    and cases, further testing takes place at each stage to make sure the cigarettes are

    properly protected. The completed cases, time-dated to ensure the freshest product

    possible, are then ready for distribution.

    3.4 Cigarette Components and Their Functions

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    1. TOBACCO BLEND

    Purpose

    Delivering taste

    Delivering psychological satisfaction

    Composition

    Fuel cured tobacco

    Air cured tobacco

    Burley tobacco

    Stem

    Top flavors

    2. CIGARETTE PAPER

    Purpose

    To contain tobacco blend

    To control air dilution

    To control burning rate

    Composition

    Largely cellulose

    Contain fiber such as calcium carbonate

    3. FILTER

    Purpose

    Cigarette filter reduce tar/nicotine

    Act as a mouth pipe keeping tobacco away from smokers mouth.

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    Composition

    Mostly cellulose acetate

    4. PLUG WRAP

    Porous and non porous

    5 TIPPING PAPER

    Ventilated and none ventilated.

    3.5 Cigarette Parameters That Can Affect Quality

    1) Length

    2) Circumferences3) Moisture

    4) Cigarette paper

    5) Pressure drop

    6) Tip leakage

    7) End loss

    8) Firmness

    9) Blend chemistry

    3.6 CLASSIFICATION OF CIGARETTES

    Some brands are classified according to length and sizes. Brands of LTC classified

    according to size and length are as follows;

    KSFT King size filter

    RSFT Regular Size Filter

    LSFT Long size filter

    The Packing is also given different names according to their classification and their

    variety.

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    3.7Comparison of Countries in terms of cigarette consumption8

    Country

    Cigarettes

    Consumed

    (millions)

    2007 Population

    (15 and older)

    Per Capita

    ConsumptionINDIA 108000 1095351964 99

    AUSTRALIA 22900 20264062.4 1130

    BANGLADESH 25380 147365319 172

    BRAZIL 109000 188078201 580

    CANADA 29695 33098914.4 897

    CHINA 2162800 1313973692 1646

    INDONESIA 239000 245452710 974

    JAPAN 258500 127463597 2028

    PAKISTAN 64830 165803521 391SRI LANKA 4150 20222215.9 205

    UNITED STATES OFAMERICA 357000 298444195 1196

    UNITED KINGDOM 47900 60609135.5 790

    3.8 Product substitute

    1. Beedi

    A beedi is a thin, Indian cigarette made

    of 0.2-0.3 grams of tobacco flake

    wrapped in a tendu (or temburini;

    Diospyros melonoxylon) leaf and secured

    with colored thread at both ends. The

    beedi accounted for over 30% of Indian

    tobacco consumption and were more

    popular than cigarettes, although they

    deliver more nicotine, carbon monoxide,

    and tarthan conventional cigarettes. 9

    8Cigarette consumption: ERC. (2007).

    World Cigarettes the 2007 Report. ERC Statistics Intl PIc.Population: Central Intelligence Agency. (2007).9 http://en.wikipedia.org/wiki/Bedi

    SVIM, KADI (2008-10) 19

    http://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Cigarettehttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Diospyros_melonoxylonhttp://en.wikipedia.org/wiki/Nicotinehttp://en.wikipedia.org/wiki/Carbon_monoxidehttp://en.wikipedia.org/wiki/Tar_(tobacco_residue)http://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Cigarettehttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Diospyros_melonoxylonhttp://en.wikipedia.org/wiki/Nicotinehttp://en.wikipedia.org/wiki/Carbon_monoxidehttp://en.wikipedia.org/wiki/Tar_(tobacco_residue)
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    Beedi-rolling is a cottage industry in India and is typically done by women in their

    homes. Due to the relatively low cost of beedies compared with regular cigarettes, they

    have long been popular among the poor in India, Bangladesh, Pakistan, Sri Lanka,

    Cambodia and are called the "poor man's cigarette".

    Beedi production encompasses a number of distinct activities. Before the beedi-rolling

    can commence, the tendu leaves must be prepared by cleaning, cutting and soaking,

    then the beedies themselves are rolled, and the ends tucked in and secured by thread.

    The finished beedies are bundled and checked for quality before being roasted in

    furnaces and then packed for sale.

    Beginning in the 1900s the Indian beedi industry saw rapid growth during the 1930s

    probably driven by the expansion of tobacco cultivation during the same time.

    Increased demand saw the creation of a number of new beedi manufacturing companies

    as well as beedi factories employing upwards of one hundred beedi rollers. The beedi-

    rolling workforce was predominately male, but with the promulgation of the Factories

    Act, 1948, and Beedi and Cigar Act, 1961 & 1966 etc. factory-based beedi production

    declined and the mode of work shifted to a putting-out system, with a home-based

    women workforce, which are predominantly employed only in the beedi-rolling. In

    contrast, males continue to be employed in all aspects of beedi production. Today the

    production of beedies is "unorganized" and employers take "devious means" to

    "disguise employer-employee relationships", probably in order to deny benefits that

    workers, by law, are to be afford

    2. Electronic cigarette

    An electronic cigarette, otherwise known as a personal

    vaporizer, is abattery-powered device that provides inhaled

    doses of nicotine by way of a vaporized solution. It is an

    alternative to smoked tobacco products, such as cigarettes,

    cigars, orpipes. In addition to nicotine delivery, this vapor also provides a flavorand

    physical sensation similar to that of inhaled tobacco smoke, while no tobacco, smoke,

    orcombustion is actually involved in its operation.

    SVIM, KADI (2008-10) 20

    http://en.wikipedia.org/wiki/Cottage_industryhttp://en.wikipedia.org/wiki/Bangladeshhttp://en.wikipedia.org/wiki/Pakistanhttp://en.wikipedia.org/wiki/Sri_Lankahttp://en.wikipedia.org/wiki/Cambodiahttp://en.wikipedia.org/wiki/Putting-out_systemhttp://en.wikipedia.org/wiki/Battery-poweredhttp://en.wikipedia.org/wiki/Inhalehttp://en.wikipedia.org/wiki/Nicotinehttp://en.wikipedia.org/wiki/Vaporizedhttp://en.wikipedia.org/wiki/Smokinghttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Cigarettehttp://en.wikipedia.org/wiki/Cigarhttp://en.wikipedia.org/wiki/Pipe_(smoking)http://en.wikipedia.org/wiki/Flavorhttp://en.wikipedia.org/wiki/Smokehttp://en.wikipedia.org/wiki/Combustionhttp://en.wikipedia.org/wiki/Cottage_industryhttp://en.wikipedia.org/wiki/Bangladeshhttp://en.wikipedia.org/wiki/Pakistanhttp://en.wikipedia.org/wiki/Sri_Lankahttp://en.wikipedia.org/wiki/Cambodiahttp://en.wikipedia.org/wiki/Putting-out_systemhttp://en.wikipedia.org/wiki/Battery-poweredhttp://en.wikipedia.org/wiki/Inhalehttp://en.wikipedia.org/wiki/Nicotinehttp://en.wikipedia.org/wiki/Vaporizedhttp://en.wikipedia.org/wiki/Smokinghttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Cigarettehttp://en.wikipedia.org/wiki/Cigarhttp://en.wikipedia.org/wiki/Pipe_(smoking)http://en.wikipedia.org/wiki/Flavorhttp://en.wikipedia.org/wiki/Smokehttp://en.wikipedia.org/wiki/Combustion
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    An electronic cigarette usually takes the form of some manner of elongated tube,

    though many are designed to resemble the outward appearance of real smoking

    products, like cigarettes, cigars, and pipes. A common design is also the "pen-style", so

    named for its visual resemblance to a ballpoint pen. Most electronic cigarettes are

    reusable devices with replaceable and refillable parts. A number of disposable

    electronic cigarettes have also been developed.

    The electronic cigarette was first developed in Beijing, China, by SBT Co. in 2003, a

    company now controlled by the Ruyan Group Ltd. (formerly Golden Dragon Group

    Ltd.)10

    The health effects of using electronic cigarettes are currently unknown. Some electronic

    cigarette companies claim that the harmful material produced by the combustion of

    tobacco in traditional cigarettes is not present in the atomized liquid of electronic

    cigarettes. Some have also marketed electronic cigarettes as a way to curtail an

    addiction to nicotine, although international health organizations have stated they may

    not be marketed as a cessation device.

    3. Herbal cigarette

    Herbal cigarettes (also called tobacco-free cigarettes or

    nicotine-free cigarettes) are cigarettes that do not contain any

    tobacco or nicotine. There are several popular brands of such

    cigarettes, usually containing a mixture of different herbs and/or

    other plant material. Like herbal smokeless tobacco, they are

    often used as a substitute for standard tobacco products (primarily cigarettes), and

    many times as a tobacco cessation aid. They are also used in acting scenes by non-

    smokers.

    Herbal cigarettes are most often made using standard-issue rolling papers and filters.

    Instead of tobacco as a filling, however, a wide range of consumable products may be

    10 http://www.reuters.com/article/idUSSP23039020070509

    SVIM, KADI (2008-10) 21

    http://en.wikipedia.org/wiki/Ballpoint_penhttp://en.wikipedia.org/wiki/Beijing,_Chinahttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Atomizationhttp://en.wikipedia.org/wiki/Cigarettehttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Nicotinehttp://en.wikipedia.org/wiki/Herbhttp://en.wikipedia.org/wiki/Herbal_smokeless_tobaccohttp://en.wikipedia.org/wiki/Herbal_tobacco_alternativehttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Tobacco_cessationhttp://en.wikipedia.org/wiki/Ballpoint_penhttp://en.wikipedia.org/wiki/Beijing,_Chinahttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Atomizationhttp://en.wikipedia.org/wiki/Cigarettehttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Nicotinehttp://en.wikipedia.org/wiki/Herbhttp://en.wikipedia.org/wiki/Herbal_smokeless_tobaccohttp://en.wikipedia.org/wiki/Herbal_tobacco_alternativehttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Tobacco_cessation
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    used. Cornsilk as well as a number of flavorful herbs such as mint, cinnamon or

    lemongrass have been utilized by a wide number of herbal cigarette producers.

    Herbal cigarettes are sometimes perceived as safer than regular cigarettes. Tobacco-free

    herbal cigarettes will not produce nicotine dependence; however, inhaled smoke of any

    kind is dangerous. Carbon monoxide, carbon dioxide and tarenter the mouth and/or

    lungs with the inhalation of all smoke, and are absorbed into the body. These

    substances are all harmful and considered toxic to humans. Arkopharma ,

    Benjamins ,Ecstasy (Melrose) ,Guocao ,Herbal Gold ,Herbala (Carica) ,Honey rose,

    Honeysuckle ,Jambi ,Jieyanling ,Magic ,Nirdosh are the popular brands of herbal

    cigarettes.11

    4. Hookah or water pipe

    A hookah or water pipe is a single or multi-

    stemmed (often glass-based) instrument

    forsmokingtobaccoin which the smoke

    is cooled and filtered by passing throughwater. Originally from India, hookah has

    gained popularity, especially in the

    Middle East and is gaining popularity in

    North America,Europe andAustralia.

    The Hookah was invented in India in the court of the Mughal emperorAkbar (1542 -

    1605 AD) Following the European introduction of tobacco to India, Hakim Abul

    Fateh Gilani a descendant of Abdul Qadir Al-Gilani came from Baghdad to India

    who was later a physician in the court of Mughal raised concerns after smoking

    tobacco became popular among Indian noblemen, and subsequently envisaged a

    system which allowed smoke to be passed through water in order to be 'purified'.

    Gilani introduced the hookah after Asad Beg, then ambassador ofBijapur,

    encouraged Akbar to take up smoking. Following popularity among noblemen,

    11 http://www.hc-sc.gc.ca/hl-vs/tobac-tabac/res/news-nouvelles/herb-eng.php

    SVIM, KADI (2008-10) 22

    http://en.wikipedia.org/wiki/Cornsilkhttp://en.wikipedia.org/wiki/Menthahttp://en.wikipedia.org/wiki/Cinnamonhttp://en.wikipedia.org/wiki/Lemongrasshttp://en.wikipedia.org/wiki/Carbon_monoxidehttp://en.wikipedia.org/wiki/Carbon_dioxidehttp://en.wikipedia.org/wiki/Tarhttp://en.wikipedia.org/wiki/Smokinghttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Middle_Easthttp://en.wikipedia.org/wiki/North_Americahttp://en.wikipedia.org/wiki/Europehttp://en.wikipedia.org/wiki/Europehttp://en.wikipedia.org/wiki/Australiahttp://en.wikipedia.org/wiki/Australiahttp://en.wikipedia.org/wiki/Akbarhttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Adil_Shahihttp://en.wikipedia.org/wiki/Adil_Shahihttp://en.wikipedia.org/wiki/Cornsilkhttp://en.wikipedia.org/wiki/Menthahttp://en.wikipedia.org/wiki/Cinnamonhttp://en.wikipedia.org/wiki/Lemongrasshttp://en.wikipedia.org/wiki/Carbon_monoxidehttp://en.wikipedia.org/wiki/Carbon_dioxidehttp://en.wikipedia.org/wiki/Tarhttp://en.wikipedia.org/wiki/Smokinghttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Middle_Easthttp://en.wikipedia.org/wiki/North_Americahttp://en.wikipedia.org/wiki/Europehttp://en.wikipedia.org/wiki/Australiahttp://en.wikipedia.org/wiki/Akbarhttp://en.wikipedia.org/wiki/Tobaccohttp://en.wikipedia.org/wiki/Adil_Shahi
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    this new device for smoking soon became a status symbol for the Indian

    aristocracy and gentry.

    The jar at the bottom of the hookah is filled with water sufficient to submerge a few

    centimeters of the body tube, which is sealed tightly to it. Deeper water will only

    increase the inhalation force needed to use it. Tobacco is placed inside the bowl at the

    top of the hookah and a burning charcoal is placed on top of the tobacco. Some cultures

    cover the bowl with perforated tin foil or a metal screen to separate the coal and the

    tobacco, which minimizes inhalation of coal ash with the smoke. This may also reduce

    the temperature the tobacco is exposed to, in order to prevent burning the tobacco

    directly.

    When one inhales via the hose, air is pulled through the charcoal and into the bowl

    holding the tobacco. The hot air, heated by the charcoal evaporates (not burns) the

    tobacco, thus producing smoke, which is passed down through the body tube that

    extends into the water in the jar. It bubbles up through the water, losing heat, and fills

    the top part of the jar, to which the hose is attached. When a smoker inhales from the

    hose, smoke passes into the lungs, and the change in pressure in the jar pulls more air

    through the charcoal, continuing the process.

    If the hookah has been lit and smoked but has not been inhaled for an extended period,

    the smoke inside the water jar may be regarded as "stale" and undesirable. Stale smoke

    may be exhausted through the purge valve, if present. This one-way valve is opened by

    the positive pressure created from gently blowing into the hose. It will not function on a

    multiple-hose hookah unless all other hoses are plugged. Sometimes one-way valves

    are put in the hose sockets to avoid the need to manually plug hoses.

    Recently many cities, states and counties have implemented indoorsmoking bans. In

    some jurisdictions, hookah businesses can be exempted from the policies through

    special permits. Some permits however, have requirements such as the business

    earning a certain minimum percentage of their revenue from alcohol or tobacco.

    New business for water pipe, hookah bar that rapidly growing in Indian metro and

    mega cities. In recent culture of India spread these hookahs bar specially youngster

    SVIM, KADI (2008-10) 23

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    of India prefer these bars to smoke and use this new avtaar of hookah. The

    smoking of hookahs is available in many flavors like chocolate, vanilla etc.12

    5. Pipe

    Pipes are made of briar, slate, clay, or other substances. Tobacco is placed in the bowl,

    and the smoke is inhaled through the stem. In Southeast Asia, clay pipes known as

    sulpa, chillum, and hookli are widely used. In rural part of India it is one of the popular

    medium to smoke tobacco.

    6. CigarsCigars are made of air-cured, fermented tobacco, usually in factories, and are generally

    expensive. Cigar smoking is predominantly an urban practice.

    Cigars are made of air-cured and fermented tobaccos with a tobacco-leaf wrapper. The

    long aging and fermentation process produces high concentrations of carcinogenic

    compounds that are released on combustion. The concentrations of toxins and irritants

    12WHO Study Group on Tobacco Product Regulation (TobReg) an advisory note "Waterpipe tobaccosmoking:health effects, research needs and recommended actions by regulators", 2005

    SVIM, KADI (2008-10) 24

    http://www.who.int/entity/tobacco/global_interaction/tobreg/Waterpipe%20recommendation_Final.pdfhttp://www.who.int/entity/tobacco/global_interaction/tobreg/Waterpipe%20recommendation_Final.pdfhttp://www.who.int/entity/tobacco/global_interaction/tobreg/Waterpipe%20recommendation_Final.pdfhttp://www.who.int/entity/tobacco/global_interaction/tobreg/Waterpipe%20recommendation_Final.pdf
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    in cigars are higher than in cigarettes. Cigars come in many shapes and sizes, from

    cigarette-sized cigarillos to double coronas.

    7. Chuttas

    A hand-rolled cigar smoked in reverse with the lit end inside the mouth. The name

    chutta in Telugu (spoken in Andhra Pradesh) may have come from the Tamil (spoken

    in Tamil Nadu) word shruttu, meaning to roll. Chuttas are coarsely prepared cheroots.

    They are usually the products of cottage and small-scale industries, or are made at

    home. Nearly 9% of the tobacco produced in India is used for making chuttas. It is

    estimated that about 3000 million pieces of chutta are made annually in India. Chutta

    smoking is widespread in the coastal areas of Andhra Pradesh, Tamil Nadu and

    Orissa.13

    8. Chillum

    Chillum smoking is an exclusively male practice; it is limited to the northern states of

    India, Predominantly in rural areas. The chillum is a straight, conical pipe made of clay,

    10.14 cm long, held vertically. Chillum smoking requires a deep pulmonary effort.

    Often, one chillum is shared by a group. They are made locally, are inexpensive and

    easily available. Chillum probably predates the introduction of tobacco to India and

    was used for smoking opium and other narcotics.

    9. Kreteks

    Kreteks are clove-flavored cigarettes widely smoked in Indonesia. They may contain a

    wide range of exotic flavorings and eugenol, which has an anesthetic effect,

    allowing for deeper and more harmful smoke inhalation. Most Prevalent in

    Indonesia.14

    13

    k.srinath reddy & prakash c. gupta, tobacco control in India, Ministry of Health & Family Welfare,Government of India14 http://tobaccoatlas.org/tobaccoatlas/data.html

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    3.9 Product life cycle (based on past 12 years).

    It is claimed that every product has a life period, it is launched, and it grows, and at

    some point, may die. A fair comment is that - at least in the short term - not all products

    or services die. Jeans may die, but clothes probably will not. Legal services or medical

    services may die, but depending on the social and political climate, probably will not.

    Even though its validity is questionable, it can offer a useful 'model' for managers to

    keep at the back of their mind. Indeed, if their products are in the introductory or

    growth phases, or in that of decline, it perhaps should be at the front of their mind; for

    the predominant features of these phases may be those revolving around such life and

    death. Between these two extremes, it is salutary for them to have that vision of

    mortality in front of them.

    Thus, the life cycle may be useful as a description, but not as apredictor; and usually

    should be firmly under the control of the marketer. The important point is that in many

    markets the product or brand life cycle is significantly longer than the planning cycle of

    the organizations involved. Thus, it offers little practical value for most marketers.

    Even if the PLC exists for them, their plans will be based just upon that piece of the

    curve where they currently reside (most probably in the 'mature' stage); and their view

    of that part of it will almost certainly be 'linear' (and limited), and will not encompass

    the whole range from growth to decline.

    SVIM, KADI (2008-10) 26

    http://en.wikipedia.org/wiki/Model_(abstract)http://en.wikipedia.org/wiki/Predictorhttp://en.wikipedia.org/wiki/Linearhttp://en.wikipedia.org/wiki/Model_(abstract)http://en.wikipedia.org/wiki/Predictorhttp://en.wikipedia.org/wiki/Linear
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    year 1998 1999 2000 2001 2002 2003

    sales in cr. 3565.9 4481.2 4853.14 5440.86 6008.88 6913.5

    year 2004 2005 2006 2007 2008 2009

    sales in cr. 7569.079 8846.74 10986.51 13479.75 15362.35 16994.27

    (Source: Ace Equity)

    Interpretation

    The Sales of the cigarette industry is in growing stage, it is growing at rate of around

    10.62%. So many companies like Godfrey Philip, GTC, Raghunath Ind., RTCL etc. are

    investing in the industry. There is continuous growth in the cigarette industry. In

    Growing Stage companies in the industry should follow the following strategy.

    Distribution

    In this stage, companies should expand their market to the other cities of INDIA. Their

    distribution channels are the same as in the initial stages of the product.

    Promotion

    In the growth stage, the company should also use the different promotion strategies to

    attract the new and the existing customers.

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    3.10 Application area of the product-past, present and end

    user industry:

    Smoking became a popular leisure activity in Europe

    during the early seventeenth century .By 1830, the

    cigarette had crossed into France, where it received the

    name cigarette; and in 1845, the French state tobacco

    monopoly began manufacturing them In the English-

    speaking world, the use of tobacco in cigarette form

    became increasingly popular during and after the Crimean War. This was helped by the

    development of tobaccos that are suitable for cigarette use, and by the development ofthe Egyptian cigarette export industry .The widespread smoking of cigarettes in the

    Western world is largely in 20th century During World War I and World War II,

    cigarettes were rationed to soldiers.15

    Introduced initially in India as a product to be smoked, tobacco gradually began to be

    used in several other forms. Paan (betel quid) chewing became a widely prevalent form

    of smokeless tobacco use. Cigarettes thrived everywhere in the world despite social

    (and some religious) disapproval. Historically, tobacco consumption has been linked

    with social status and commensality.

    When tobacco was introduced as a smoking substance, it was naturally considered a

    medicinal herb the belief that cigarettes are a pain killer is widely prevalent in many

    parts of rural India. Use of tobacco products as a dentifrice among adolescents in India

    has recently been reported, highlighting the continuation of the misconception till date

    It is said to facilitate smooth intestinal functioning and motion, prevent toothache by

    killing germs, cure itching on the skin, control wind in the body, and is also said to be

    useful in the treatment of scorpion bites. It is worth noting that even now, in some rural

    areas of India, people use cigarettes for these purposes. In urban cultures, young

    professionals (who have their own yuppie culture.) are often characterized by specific

    rituals of bonding and sharing. These include visiting pubs; meeting particular groups

    of friends, sharing a few drinks and smokes cigarettes, and generally unwinding. Such

    15 http://www.wikipedia.org/tobacco

    SVIM, KADI (2008-10) 28

    http://en.wikipedia.org/wiki/Crimean_Warhttp://en.wikipedia.org/wiki/Egyptian_cigarette_industryhttp://en.wikipedia.org/wiki/Crimean_Warhttp://en.wikipedia.org/wiki/Egyptian_cigarette_industry
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    rituals, for example, have become part of the group identity of young professionals

    from the information technology industry which is burgeoning in India.

    Cigarettes which is more popular among the local Hindus

    and project a modern image. During the end of the 20th

    century, the adverse health effects of cigarettes started to

    become widely known. Consumption is basically a

    demonstration of the ability to come up to the collective

    mark, be it in case of fashion, jewelery, or display on social occasions. In this case,

    therefore, the construction of identity through consumption is not to be different, but to

    be same. Hence, both men and women consume cigarettes, not as a mark of distinction,

    or indulgence, but as a part of the tradition of commensality.

    3.11 Market structure (share of local brands, unorganized

    market, substitute and counterfeits)

    Of the total amount of tobacco produced in the country, around 48% is in the form of

    chewing tobacco, 38% as bidis, and only 14% as cigarettes. Thus, bidis, snuff and

    chewing tobacco (such as gutka, khaini and zarda) form the bulk (86%) of India's total

    tobacco production. In the rest of the world, production of cigarettes is 90% of total

    production of tobacco related products.16

    The Indian cigarette industry can be broadly classified into three segments: The King

    size segment, The Regular size segment and The Micro segment. Out of the 8.4 bn

    sticks consumed per month the king size segments accounts for 5% of overall sales.

    With monthly sales of 5.7 bn sticks, the regular size segment accounts for 68% of the

    market. Out of this nearly 4.4 bn sticks are in the regular size filter segment which

    accounts for more than 50% of total cigarettes sales in India. Faced with a negative

    excise duty impact, the micro segment is stagnating at 1.4 bn cigarette sales per month,

    which is nearly 16% of overall sales.

    Catering to a vast population such as India's, there are only 4 main cigarette

    manufacturers on the domestic scenario, viz., ITC, Godfrey Phillip (GPIL), VST and16 http://www.tobacco-facts.net/2009/11/tobaccoproduction

    SVIM, KADI (2008-10) 29

    http://en.wikipedia.org/wiki/Health_effects_of_tobacco_smokinghttp://en.wikipedia.org/wiki/Health_effects_of_tobacco_smoking
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    GTC. Of these, ITC and VST belong to the same group. ITC is the unchallenged leader,

    backed by its parent company BAT, UK; it has managed to stay ahead of its

    competitors by sheer market penetration, volume and brands that cater to the varied

    tastes of Indian population. GTC (Golden Tobacco Company), a part of the Dalmia

    group, has consistently been posting losses. Although the company holds some known

    brands in the lower segments, it has not managed to rope in any major brands from its

    foreign partner - Rothmanns.

    In the Unbranded segment, there are number of manufacturers. Typically the cigarettes

    of these manufacturers are priced between Rs. 0.5 Rs. 2 per stick. most of them being

    priced at Re. 1. Due to its low price its sales are more prevalent in the rural market.

    Also, the retailers have higher margins in unbranded cigarettes than in brandedcigarettes, thus they prefer to stock and sell them more. One important characteristic of

    unbranded cigarettes is the low Brand Loyalty and Brand recognition. When customers

    buy an unbranded cigarette they are more conscious of the price than the brand, the

    decision of the brand is more dependent on the retailer. Such cigarette manufacturers

    are regional in nature. There sales coverage is over a certain region, and they usually

    dominate their low price segment in that region. Golden Elephant, Clock 100, Lucky

    10, Davidoff, Classy, Popa, No. 10, Kartoos are the few local brand of India.

    Market penetration is determined to some extent by the advertisement budget. While

    the urban market is tapped easily and has already reached its saturation level, a vast

    rural market lies untapped. As mentioned above, cigarettes account for a small portion

    of the tobacco consumed.

    Substitutes

    Beedis are tobacco wrapped in tendoo leaves. Unlike cigarettes, they are taxed at a very

    low rate. Beedis consume nearly 55% of the total tobacco produced as against 15-20%

    for cigarettes. Their sales volume in India is estimated to be over 10 times that of

    cigarettes.

    The market for beedis is growing at a faster rate than that for cigarettes. Excise duty

    hikes on cigarettes have resulted in a shift in demand from non-filter cigarettes to

    beedis as the demand for cigarettes in the lower segment is price sensitive.

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    A shift in demand from beedis to micro cigarettes is expected due to the increasing

    price competitiveness of cigarettes as well as the growing urbanization and health

    consciousness regarding the high nicotine content in beedis, compared to cigarettes.17

    Counterfeits

    The share of Counterfeits in cigarette industry is very low around 2% of total sales of

    industry. Because of restriction by government Counterfeits are not available in the

    urban area and they are not available in urban market because of it the sales are vary

    low.18

    17 http://en.wikipedia.org/beedis18 http://www.tobacco-facts.net/2009/11/counter -new-approach

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    SECTION 4

    STUDY OF GLOBAL CIGARETTE

    INDUSTRY

    4. STUDY OF GLOBAL CIGARETTE INDUSTRY

    4.1 Introduction

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    Tobacco products are being chewed, snuffed, and (mostly) smoked all around the

    world. People have been consuming tobacco products for centuries. Tobacco is also

    grown in many places. Originally from the Americas, since 1492 it has spread far and

    wide. Today, tobacco is grown in over 100 countries.

    No other product has stimulated demand for tobacco as much as the cigarette. Until the

    1870s, cigarettes were mainly rolled by hand. Today, they are made by machines.

    Thanks to these machines, which can produce hundreds if not thousands of sticks per

    minute, cigarettes have become an article of mass consumption.

    Today, over 80 per cent of tobacco grown is used for cigarettes. The world market for

    cigarettes is dominated by a low and steadily diminishing number of suppliers.19

    4.2 Global Cigarette Consumption (in Billion Sticks)20

    YearConsumptio

    n Medium High

    1880 10

    1890 20

    1900 50

    1910 100

    1920 300

    1930 600

    1940 1,000

    1950 1,686

    1960 2,150

    1970 3,262

    1980 4,453

    1990 5,328

    2000 5,711

    2010(EX) 6,319

    2020(EX) 6,717 6769 6819

    19Joy de Beyer Tobacco Control Coordinator Health,tobacco in world Nutrition and Population World Bank20TA 3 summit -2007 Guindon & Boisclair

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    4.3 Top 5 cigarette consuming countries 200721

    Country Cigarettes (in millions)

    China 2,162,800

    United States 357,000

    Russian Federation 331,440Japan 258,500

    Indonesia 239,000

    4.4 Different types of cigarettes use different types of tobacco in

    world

    There are basically four types of cigarettes: Virginia (flue-cured); American blend;

    dark; and oriental cigarettes. The latter two, dark (traditionally popular in French-,

    Spanish-, and Portuguese-speaking countries) and oriental (traditionally popular in the

    Eastern Mediterranean, Eastern Europe and the (former) USSR) have lost ground to the

    first two. Virginia (or English) cigarettes are made almost entirely from flue-cured

    Virginia tobaccos. They are popular in the UK and in its former colonies. The

    American blend is currently the most popular type of cigarettes. Its world market share

    continues to grow. The main tobacco components of the American blend are flue-cured

    21

    ERC. (2007). World Cigarettes 1: The 2007 Report. ERC Statistics Intl PIc.

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    Virginia (approx. 50 per cent), Burley and Oriental (around 12 per cent). In addition,

    each cigarette brand uses a specific mix of tobaccos (and other ingredients such as

    sugar and aromatic substances) to give it its characteristic taste and to set it apart from

    its competitors.22

    4.5 Major Importing and Exporting Nations of cigarette

    Overall Trade Leader: U.S.

    United States

    United States: The United States is not only the second biggest exporter of cigarette

    but it is also ranked second in tobacco production, tobacco imports, and it is the leaderin cigarette export. The United States, like Brazil, also focuses on the production and

    export of burley and flue-cured tobacco. The main types of importing tobacco are

    oriental, flue-cured, and burley. Flue-cured, and burley tobacco come mainly from

    Brazil, and oriental tobacco comes mainly from Turkey and Malawi.

    Importing as well as exporting has faced a decrease in the 2007 season. Exporting

    decrease is due to overproduction of cigarette in the world market. The cigarette

    import industry suffered more during this last season, decreasing 7 percent in quantity

    and 12 percent in value. These numbers are showing the effects of three factors. First

    is the large stock of tobacco in the country, second is the fall of cigarette consumption

    in the world market, and third is the problematic issue of the United States cigarette

    settlements.23

    Export Leaders, non-U.S.

    22Joy de Beyer Tobacco Control Coordinator Health,tobacco in world Nutrition and Population World Bank23U.S. Department of Agriculture, Foreign Agriculture Service

    SVIM, KADI (2008-10) 35

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    1. Brazil

    Brazil has been at the top of the chart as the biggest cigarette exporter in the past five

    years. In Brazil, tobacco is grown mostly in the south; especially in one town called

    Santa Cruz do Sul. Brazil is known for its production of flue-cured tobacco and burley

    tobacco. Unlike its competitors, Turkey and Zimbabwe, overproduction of cigarette in

    the past three years has not affected Brazil.24

    2. Turkey

    Turkey cigarette production is focused on oriental tobacco. Like China and many other

    countries, the Turkish Government has been trying to decrease production, but such an

    effort has not been very successful except in the last two years (2006-2007). The

    increase of production from 2002 until 20077 was due to the high increase in the

    demand of quality oriental tobacco based cigarette in the market.

    As in China, the Turkish cigarette industry is regulated by the government, and because

    of the high inflation in 2006 and 2007, the government decided to raise the price of

    cigarette. Not only that, exporting also suffered due to the decrease of tobacco

    consumption in the United States and also due to the economic problems in Russia, two

    of the main countries to which Turkey is a supplier.25

    3. Zimbabwe

    24 http://www.soc.duke.edu/~s142tm12/Brazil\Importers.html25 http://www.soc.duke.edu/~s142tm12/TurkeyExportinfo.html

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    Zimbabwe is cigarette exporting industry suffered from 1995 until 1998. Zimbabwe

    focuses its production mainly on flue-cured and burley tobacco. Burley tobacco

    production has been decreasing in Zimbabwe due to the lack of investments in the

    small crops managed by farmers but still they are export leader. 26

    Import Leaders, non-U.S.

    1. Germany

    Germany over the past five years has led the world in importing unmanufactured

    tobacco and is also one of the top cigarette consumers and exporters. Germany, unlike

    other countries in the European Union, has not developed a great anti-smoking

    campaign and its consumption continues to increase. Another factor that has also

    influenced the consumption of cigarettes in Germany is the migration of Eastern

    Europeans, many of whom have a smoking habit. Germany is leading importing

    tobacco is flue-cured, followed by burley, and oriental. The main suppliers to Germany

    are the United States, Brazil, Zimbabwe, and Malawi. In the export of cigarettes,

    Germany is main buyers are the European Union members, Eastern Europe, the

    Commonwealth of Independent States, and the Middle East.27

    2. Japan

    Japan is not only one of the top importing tobacco countries in the world but is also the

    one of the biggest importers of cigarettes in the world. Japan Is increase in imports ofraw tobacco and cigarettes are due to the big domestic market that has developed in the

    past decade. In a poll in 2007, Japan was estimated to have 59 percent of adult men

    and 15 percent of adult women smoking.

    The main supplier for the Japanese market is the United States, who supplies Japan

    with flue-cured and burley tobacco. Japan is second supplier is Brazil, followed by

    Zimbabwe. The United States not only supplies unmanufactured tobacco but also

    26 http://www.soc.duke.edu/~s142tm12/ZimbabaweExportinfo.html27 http://www.soc.duke.edu/~s142tm12/Germanyimportinfo.html

    SVIM, KADI (2008-10) 37

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    supplies Japan with manufactured cigarettes, which in 2006 held 95 percent of the

    Japanese market.28

    Major Player: China

    China

    Although China does not appear in the World Trade Analyzer chart as being one of the

    leaders in either importing or exporting of cigarettes, it is one of the major countries in

    the cigarette industry. In the 1990s, China has produced more than twice the amount of

    the next cigarette producer, the United States. This huge amount of cigarette

    production is due to hundreds of millions of smokers in China.. The next largest

    tobacco-producing country is India with only one fourth of Chinas production. China

    produces mainly flue-cured tobacco, which in 2006 came up to 92 percent of the total

    production.

    In the past years China has been trying to better the quality of its tobacco. In order to

    do so the government has been investing money into new stocks, improving the qualityand usage of fertilizers, and adopting more effective pest control measures. China is

    also trying to move production away from the Yellow River area.

    Although Chinese tobacco production grew from 2007 to 2008 by 12 percent. 29

    4.6 World Cigarette Consumption by Region, 200730

    28 http://www.soc.duke.edu/~s142tm12/Japanimportinfo.html29

    http://ffas.usda.gov/cigarette

    30 ERC, 2007

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    Region Pieces

    (million)

    Percent of

    total

    Asia & Australia 3291429 57

    Eastern Europe & Former SovietUnion

    774573 14

    The Americas 687583 12

    Western Europe 513771 9

    Middle East & Africa 481146 8

    Total 5748502 100

    Pieces smoked per day 2008= 15749 millionPieces smoked per minute 2008= 10.93 million

    4.7 Top 10 Global Cigarette players by Revenue31

    1. Philip Morris USA Inc.

    31 http://biz.yzhoo.com/ic/profile/tobaco_1203.html

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    2. R.J. Reynolds Tobacco Holdings, Inc.

    3. Brown & Williamson Tobacco Corporation

    4. Carolina Group (CG)

    5. Altria Group, Inc. (MO)

    6. British American Tobacco p.l.c. (BTI)7. Japan Tobacco Inc.

    8. Gallaher Group Plc

    9. Altadis, S.A.

    10. Imperial Tobacco Group PLC (ITY)

    1. Philip Morris USA Inc.

    Many Americans who smoke end up flicking the butt of this company's premium

    product when they're done. Philip Morris USA, a subsidiary of cigarette giant Altria

    Group, is the #1 cigarette maker in the US and controls half the nation's cigarette

    market. Its Marlboro brand, alone, accounts for about 40% of cigarette retail sales in

    the country. Its 15 other brands include Virginia Slims and Parliament, as well as

    discount brand Basic. Like others in the industry, Philip Morris faces rising state and

    federal excise taxes that continue to boost the cost of lighting up. Rising prices have

    some smokers turning away from their name brands in favor of discount smokes.

    Financial Highlights

    Fiscal Year End: December

    Revenue (2008): 18753.00 M

    Revenue Growth (1 yr): 1.40%

    Fiscal Year End: December

    2. R.J. Reynolds Tobacco Holdings, Inc.

    Together, no one can stop us. No doubt that is what R.J. Reynolds Tobacco Holdings

    and Brown & Williamson were thinking when the two merged to create Reynolds

    American Inc. (RAI). R.J. Reynolds has been smoking for more than 120 years, but

    increasing competition and the need to cut costs convinced the #2 US tobacco company

    to merge with #3 Brown & Williamson. However, RAI still trails the Altria Group

    (owner of Philip Morris), which steers about half of the US tobacco market. Still, RAI's

    RJR Tobacco unit boasts five of the 10 best-selling brands of cigarettes in the US:

    Camel, Kool, Pall Mall, Doral, and Winston. Brown & Williamson's former parent

    British American Tobacco owns about 42% of RAI.

    Financial Highlights

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    Fiscal Year End: December

    Revenue (2008): 8845.00 M

    Revenue Growth (1 yr): (-2.00%)

    Employees (2008): 6,600

    Employee Growth (1 yr): (-9.60%)

    3. Brown & Williamson Tobacco Corporation

    If Brown & Williamson Tobacco can't convince you that smoking is Kool, it's not for a

    lack of trying. Led by its Kool brand, the British American Tobacco unit makes more

    than a dozen brands, from bargain smoke GPC to the classic Lucky Strike. Other

    brands include Pall Mall and Capri. Brown & Williamson is #3 in the US (behind

    Philip Morris USA and R.J. Reynolds), with about 10% of the cigarette market. The

    company operates a R&D center in Macon, Georgia. In October 2003 Brown &

    Williamson announced plans to merge with R.J. Reynolds' US tobacco business (RJRT)

    to form a new public company.

    Financial Highlights

    Fiscal Year End: December

    Revenue (2003): 3550.00 M

    Revenue Growth (1 yr): (-0.60%)

    Employees (2003): 5,000

    Employee Growth (1 yr): 0.00%

    4. Carolina Group (CG)

    Newport news provides the best read on Lorillard, the #3 cigarette maker in the US

    (behind Philip Morris USA and Reynolds American). Newport, Lorillard's flagship

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    brand, is the best-selling menthol cigarette and second-largest cigarette brand in the US.

    It generates about 90% of Lorillard's sales by volume. Other brands include the

    premium and discount lines of Kent, Max, Old Gold, Satin, True, and Maverick. The

    company sells its products primarily to wholesale distributors. Lorillard was named the

    Carolina Group until 2008, when it split from former parent Loews. Founded in 1760

    by French immigrant Pierre Lorillard, it is the nation's oldest continuously operating

    tobacco firm.

    Financial Highlights

    Fiscal Year End: December

    Revenue (2008): 4204.00 M

    Revenue Growth (1 yr): 5.90%

    Employees (2008): 2,800

    Employee Growth (1 yr): 0.00%

    5. Altria Group, Inc. (MO)

    The house the Marlboro Man built, Altria Group, is the largest cigarette company in the

    US. Altria operates its cigarette business through subsidiary Philip Morris USA, which

    sells Marlboro -- the world's best-selling cigarette brand since 1972. Altria controls

    about half of the US tobacco market. It manufactures cigarettes under the Parliament,

    Virginia Slims, and Basic cigarette brands. While still firmly hooked on cigarettes,

    Altria is transitioning from primarily a cigarette manufacturer to a purveyor of a variety

    of tobacco products, including cigars and smokeless tobacco products. To that end, it

    has made a number of strategic acquisitions, including smokeless tobacco maker UST

    in 2009.

    Financial Highlights

    Fiscal Year End: December Revenue (2008): 19356.00 M

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    Revenue Growth (1 yr): (-49.10%)

    Employees (2008): 10,400

    Employee Growth (1 yr): (-87.60%)

    6. British American Tobacco p.l.c. (BTI)

    When people pick up smoking, British American Tobacco (BAT) picks up steam. Spun

    off in the reorganization of B.A.T. Industries, BAT is the world's #2 tobacco company

    (behind Marlboro maker Altria Group). The firm makes about 715 billion cigarettes

    each year and sells them in more than 150 countries. BAT's global cigarette brands

    include Dunhill, Kent, Lucky Strike, and Pall Mall -- just four in a portfolio of some

    300. The company also makes loose tobacco and regional cigarette brands. Its former

    US unit, Brown & Williamson (Kool and GPC cigarettes), merged with R.J. Reynolds

    Tobacco (RJRT) in 2004.

    Financial Highlights

    Fiscal Year End: December

    Revenue (2008): 17544.20 M

    Revenue Growth (1 yr): (-12.30%)

    Employees (2008): 56,170Employee Growth (1 yr): 6.00%

    7. Japan Tobacco Inc.

    Japan Tobacco has plenty to puff about. The company controls more than 70% of the

    cigarette market in a country where about half of the male population smokes. Japan

    Tobacco is the world's #3 tobacco firm, trailing Altria and British American Tobacco.

    The company's JT International unit makes and markets Camel, Salem, and Winston

    brands outside the US. Japan Tobacco also operates in the food, pharmaceuticals,

    agribusiness, engineering, and real estate industries. A state-owned monopoly until

    1985, the Japanese Finance Ministry now owns about half the firm. Japan Tobacco

    bought Britain's Gallaher Group for some $15 billion in April 2007. In 2009 it agreed

    to acquire the UK's Tribac Leaf and two Brazilian firms.

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    Financial Highlights

    Fiscal Year End: March

    Revenue (2009): 70229.30 M

    Revenue Growth (1 yr): 8.80%

    Employees (2009): 47,977Employee Growth (1 yr): 1.00%

    8. Gallaher Group Plc

    When the smoke finally settles over London, Gallaher Group helps kick it up again.

    The #2 UK cigarette company -- with about half of the country's cigarette market --

    Gallaher makes tobacco products and sells them in Asia, continental Europe, Ireland,

    Russia and other former Soviet republics, and the UK. The manufacturer's premium

    cigarettes include top UK brands Benson & Hedges and Silk Cut; mid-priced brands

    such as Sovereign; and low-priced brands include Dorchester and Mayfair. Gallaher

    also makes and markets Hamlet cigars, Amber Leaf hand-rolled tobacco, and Condor

    pipe tobacco. Japan Tobacco acquired the company in April 2007 for about $15 billion.

    9. Altadis, S.A.

    The Pyrenees Mountains may divide France and Spain, but Altadis unites the countries

    for a smoke. Born of the 1999 merger of Spain's Tabacalera and France's Societe

    Nationale d'Exploitation Industrielle des Tabacs et Allumettes (Seita), Altadis is one of

    the world's largest tobacco firms. Altadis brands include Ducados, Fortuna, Gauloises,

    and Gitanes. Its cigar operation (the top worldwide) produces Antonio y Cleopatra,

    Farias, Hav-A-Tampa, and Montecristo and controls a quarter of the world's cigarmarket (mostly from its Altadis USA unit). Altadis was acquired by Imperial Tobacco

    in February 2008 and sold its about 50% stake in Aldeasa, a top operator of Spain's

    duty-free shops, to Autogrill in April 2008.

    Financial Highlights

    Fiscal Year End: December

    Revenue (2008): 1026.00 M

    Employees (2008): 2,500

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    10. Imperial Tobacco Group PLC (ITY)

    The UK's #1 cigarette maker, Imperial Tobacco Group has traded up to an even bigger

    throne. Its acquisition of Spain's Altadis in 2008 added the Montecristo and Ducados

    brands. Its purchase of German tobacco firm Reemtsma (Davidoff and West cigarettes)

    doubled its size and made it one of the world's top tobacco firms. Imperial's other

    brands include Lambert & Butler, the UK's #1 cigarette, as well as Castella cigars, and

    Amphora and St Bruno pipe tobacco. Its Drum brand is the #1 hand-rolling tobacco

    worldwide, and Rizla is a top cigarette paper. Acquisitions in Australia and New

    Zealand have assured Imperial's presence in emerging markets. It bought

    Commonwealth Brands, the #4 US tobacco company, in 2007.

    Financial Highlights

    Fiscal Year End: September

    Revenue (2008): 37297.30 M

    Revenue Growth (1 yr): 47.60%

    Employees (2008): 32,316

    Employee Growth (1 yr): 127.20%

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    SECTION 5

    COMPREHENSIVE STUDY

    OF

    INDIAN CIGARETTE INDUSTRY

    5. COMPREHENSIVE STUDY OF INDIAN

    CIGARETTE INDUSTRY

    5.1 Introduction

    The cigarette industry is one of the oldest industries in India (almost 100 years old). Itis an important agro-based industry. It is highly labor intensive and provides livelihood

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    to about thirty million people directly and indirectly. India's tobacco industry is one of

    the largest in the world, with India having the second largest area planted to tobacco

    leaf after China. Furthermore, India's production of leaf is only exceeded only by China

    and the USA. The tobacco industry in India is quite complex when compared to the

    nature of the industry in many other countries. The particular features that distinguish

    the Indian industry are the existence of three district consumer markets for tobacco

    products, each of which comprises approximately one third of the national market for

    tobacco products. One a consumer market is formed by what is called the 'organized

    sector' and is based on filter tipped cigarettes; a second consumer market exists in what

    is called the 'unorganized sector' and this is for bidis; the third consumer market also

    exists in the 'unorganized sector' and this includes chewing tobacco, smokeless tobacco

    and a number of other forms of tobacco products.

    The cigarette industry is highly labor intensive and important agro based industry

    providing livelihood to about 5 million people directly and indirectly. Cigarette is an

    item falling under the First Schedule to the Industries (Development & Regulation)

    Act, 1951 and requires an industrial license.

    5.2 major player of Indian cigarette industry

    ITC Ltd.

    Godfrey Phillips India Ltd.

    Golden Tobacco Ltd

    Sinnar Bidi Udyog Ltd

    Raghunath International Ltd

    Virat Crane Industries Ltd.

    VST Industries Ltd. 5

    RTCL Ltd.

    5.3 Brands of Four Cigarette Majors

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    5.4 Sales and market share of cigarette companies32

    32 Ace equity

    SVIM, KADI (2008-10)

    Particulars Mar-09Market

    share

    ITC 15,388.11 90.5488%

    God frey philip 1,132.10 6.6617%

    VST 381.08 2.2424%

    GTC 84.49 0.4972%

    RTCL 1.2 0.0071%

    Virat 0.48 0.0028%

    Raghunath 6.43 0.0378%

    Sinnar bidi 0.39 0.0023%

    Total 16,994.28 100.0000%

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    Sale15,388.1

    1,132.1381.0 84.4 1 .2 0 .4 8 6 .4 3 0 .3 9

    0.00

    2,000.00

    4,000.006,000.00

    8,000.00

    10,000.0012,000.00

    14,000.00

    16,000.00

    18,000.00

    ITC

    Godfre

    yphilip VS

    TGT

    C

    RTC

    LVi

    rat

    Raghu

    nath

    Sinnar

    bidi

    Compan

    Salea

    inc

    rore

    s

    In Indian cigarette industry the major player ITC has the highest sales in the year mar

    2009 is Rs.15388.11 corers. After that second highest sales for rs.1132.10 corers is for

    god frey Phillip which is far below the ITC sale. Thats why ITC has about 90.54%

    market share in cigarette industry.

    market share

    90.5488%

    6.6617%

    2.2424%0.0023%0.0378%

    0.0028%

    0.0071%

    0.4972%ITC

    God frey philip

    VST

    GTC

    RTCL

    Virat

    Raghunath

    Sinnar bidi

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    5.5 Manufacturing Cost of cigarettes33

    Process Cost % Cost %

    Procurement of tobacco 39.67

    Purchase 36.99

    Carrying 1.46

    Storage 1.22

    Processing 4.94

    Stemming 0.03

    Plant operation 0.69

    Reconstituting 3.52

    Blending 0.16

    Cutting 0.4

    Drying 0.14

    Cigarette Making 54.39

    Plug making 10.64

    Cigarette making 18

    Packaging 25.75

    Shipping 1 1

    100 100

    The graph shows the components relative picture of the costs involved in

    manufacturing. The major portion is bored by purchase of tobacco; process in the

    manufacturer produces cigarettes at its factory and then delivers them to distributors.

    33Dr.s.r.singvi Pricing Strategies for consumer products

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    5.6 Price range of major smoked cigarette34

    34 Dr.s.r.singvi Pricing Strategies for consumer products

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    5.7 export of cigarette by India35

    5.8 cigarette Tax structure (RS.PER 1.000 STICKS)

    In Tax Structure of cigarette (per 1000 sticks) Tax calculation comes to Rs.19 for State

    Taxes , VAT at the rate of 12.5% Rs.105.4, Trade Margins for Rs.116.1, Excise Duty

    for Rs. 843.6 has the highest portion in the tax structure.

    35 Tobacco board of India

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    SECTION - 6

    SUPPORT ACTIVITIES

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    6. SUPPORT ACTIVITIES

    6.1Role of Supply Chain in Indian cigarette industry

    The role of supply chain in the organized Cigarette industry in India should be a shelf-

    centric partnership between the retailer and the manufacture for this will create supply

    chains that are loss free. This will also give rise to top and bottom line growth.

    It is the supply chain that ensures to the customer in all the various offerings that a

    company decides for its customers, be it cost, service, or the quickness in responding to

    ever changing tastes of the customer.

    The infrastructure in India in terms of road, rail, and air links are not sufficient. And so

    warehousing plays a major role as an aspect of supply chain operations. To overcome

    these problems, the Indian Cigarette industry is trying to reduce Transportation costs

    and is investing in logistics through partnership or directly.

    6.2 Distribution systemFrom the factory, when the cigarette manufacturing process finished and then after

    stocking period, then there is a stage when it is to be shipped and delivered to the

    customers. In this whole system following parties are involved:

    Area sales managers

    District sales managers

    Head offices

    Factory managers

    Godown incharges

    Transporters

    Distributors

    Whole sellers

    Retailers

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    6.3 cigarette supply chain diagram

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    6.4 Operation Support Systems

    ERP System: Various ERP vendors have developed cigarette manufacturing

    -specific systems which help in integrating all the functions from warehousing

    to distribution, front and back office store systems and merchandising. An

    integrated supply chain helps the retailer in maintaining his stocks, getting his

    supplies on time, preventing stock-outs and thus reducing his costs, while

    servicing the customer better.

    CRM Systems: The rise of loyalty programs, mail order and the Internet has

    provided retailers with real access to consumer data. Data warehousing &

    mining technologies offers retailers the tools they need to make sense of their

    consumer data and apply it to business. This, along with the various available

    CRM (Customer Relationship Management) Systems, allows the cigarette

    manufacturer to study the purchase behavior of consumers in detail and

    grow the value of individual consumers to their businesses.

    Advanced Planning and Scheduling Systems: APS systems can provide

    improved control across the supply chain all the way from raw material

    suppliers to the retail shelf. These APS packages complement existing (but

    often limited) ERP packages. They enable consolidation of activities such as

    long term budgeting, monthly forecasting, weekly factory scheduling and daily

    distribution scheduling into one overall planning process using a single set of

    data.

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    SECTION - 7

    KEY SUCCESS FACTORS

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    7. KEY SUCCESS FACTORS

    7.1 key success factors for cigarette industry

    1. Market position

    A strong market position supported by product strong brand equities is an important

    factor for cigarette player to succeed. Once firm does attain market leadership in the

    industry, it takes remarkable efforts and times for a new player to surpass it. The

    company should also have diversified brands and\or types of products in an effort to

    stimulate consumers interest in buying and ensure revenue stability and gain higher

    market share.

    2. Raw material procurement

    Ability to procure large amount of high quality tobacco and clove is an important factor

    to assure continuity of production. The company should also be able to anticipate the

    volatility of raw materials costs and manage inventory at the most economical level to

    minimize working capital needs.

    3. Diversification

    The company need diversified product types, brands and target markets to ensure

    revenue stability

    4. Marketing and distribution

    Has a strong ability to build and maintain strong brand equity of its products through

    creative and effective advert