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AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March D.D. Kuhn, G.D. Boardman, S.R. Craig, E. McLean and G.J. Flick Jr. Presented by: David D. Kuhn, Ph.D. Student Civil and Environmental Engineering Virginia Tech Blacksburg, VA Biological Treatment of Fish Wastewater to Generate Microbial Flocs (Biomass) for Shrimp Culture

Biological Treatment of Fish Wastewater to Generate

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AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

D.D. Kuhn, G.D. Boardman, S.R. Craig, E. McLean and G.J. Flick Jr.

Presented by: David D. Kuhn, Ph.D. Student

Civil and Environmental EngineeringVirginia Tech

Blacksburg, VA

Biological Treatment of Fish Wastewater to Generate Microbial Flocs (Biomass)

for Shrimp Culture

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Pur

pose

Sta

tem

ent

The overall purpose of this study is to determine if freshwater tilapia effluent can be used

to culture the marine shrimp, L. vannamei.

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Just

ifica

tion

This project could offer a sustainable option for the culture of marine shrimp through the recycling of nutrients and maximizing water reuse using suspended growth

biological processes (e.g. SBRs)

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Bac

kgro

und

• Traditional heterotrophic shrimp systems have proven to be largely successful (e.g., considering shrimp health, growth rates, nitrogen assimilation)

• Despite these successes, several drawbacks are often observed:

1. Extremely high oxygen demands2. Unstable culture conditions

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Supplemental feed(biomass)

Treated Effluent

SBRs

Shrimp farm

Recycle Stream

Tilapia RAS farm

Effluent: discharged to sewer (wasted nutrients and high cost for disposal)

Effluent

Well water

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AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March Photo source: http://www.lifesciences.napier.ac.uk/

Background: Sequencing batch reactors (SBRs), a suspended biological growth process

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy Objective 2 - evaluate whether or

not microbial flocs generated from biologically treating fish

effluent can be a viable supplemental feed for shrimp

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

General Methods• Tilapia effluent collected from a commercial

scale tilapia farm• Untreated solids collected after 30-45 min.

settling period• Microbial flocs generated as soluble COD was

consumed (> 80%)• Effluent aerated in 10 gallon aquaria• Microbial flocs harvested after 30-45 min.

settling period

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

Trial 1 of 2• Four dietary treatments distributed randomly

on 6 AHABTM systems• Each treatment performed in sextuplicate• Five shrimp per aquaria

• Initial mass: 26.3 ± 1.3 mg

• 40 day feeding trial

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

DietDay

1 Day

2 Day

3Day

4 …

Diet one: 100% shrimp feed

Shrimp feed

Shrimp feed

Shrimp feed

Shrimp feed … Shrimp

Diet two: 50% shrimp feed

50% microbial flocs

Shrimp feed

Microbial flocs

Shrimp feed

Microbial flocs … Shrimp

Diet three: 50% shrimp feed

50% untreated solids

Shrimp feed

Untreated solids

Shrimp feed

Untreated solids … Shrimp

Diet four: 50% shrimp feed

Shrimp feed

No feed

Shrimp feed

No feed … Shrimp

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

0

5

10

15

20

25

30

35

40

45

Microbial Flocs Untreated Solids

Rel

ativ

e P

rote

in [m

g/gT

SS

]

a

b

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

Final mass, SGR, and survival of shrimp as determined on day 40, alphas denote significant differences.

Diet Final mass [mg]

SGR [1/d]

Survival [%]

Diet one: 100% shrimp feed 385.0a 6.68 73

Diet two: 50% shrimp feed, 50% microbial flocs 259.1b 5.71 93

Diet three: 50% shrimp feed, 50% untreated solids 225.7b,c 5.35 87

Diet four: 50% shrimp feed 180.2c 4.80 93

Pooled error 39.03 15.06

P > F <0.0001 0.1027

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

Trial 2 of 2• Four dietary treatments distributed

randomly on 3 AHABTM systems– Diet one: 8% BW/d– Diet two: 4% BW/d– Diet three: 6% BW/d + microbial flocs – Diet four: 4% BW/d + microbial flocs

• Each treatment performed in triplicate• Four shrimp per aquaria

– Initial mass: 1.54 ± 0.01 g

• 35 day feeding trial

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

0

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

Day 0 Day 7 Day 14 Day 21 Day 28 Day 35

Rel

ativ

e P

rote

in [m

g/g

TSS

]

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

0 7 14 21 28 35Time [d]

Mea

n W

eig

ht [

g]

Diet One: 8% BW/d

Diet Two: 4% BW/d

Diet Three: 6% BW/d + Flocs

Diet Four: 4% BW/d + Flocs

a

b

a, b

a

b

a

b

a

b

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

1.00

1.50

2.00

2.50

3.00

3.50

0 7 14 21 28 35

Time [d]

SG

R [1

/day

]

Diet One: 8% BW/d

Diet Two: 4% BW/d

Diet Three: 6% BW/d + Flocs

Diet Four: 4% BW/d +l Flocs

a

b

a

b

a

b

a

b

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

5.00

5.50

6.00

0 7 14 21 28 35

Time [d]

FCR

Diet One: 8% BW/d

Diet Two: 4% BW/d

Diet Three: 6% BW/d + Flocs

Diet Four: 4% BW/d + Flocs

b

a

a

b

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 2:

Nut

ritio

n S

tudy

Results• Microbial flocs had higher protein

levels than untreated solids• Microbial flocs are a viable

supplemental feed for shrimp culture

Future work• Pilot and full scale studies will be

performed

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 3:

Tre

atab

ility

Stu

dyObjective 3 - evaluate the

treatability of the tilapia effluent and determine the nutritional

characteristics of the biomass generated

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 3:

Tre

atab

ility

Stu

dy General methods• Three 5L SBRs are

being operated at 28o C• HRT = 6 hr• SRT = 10 d

• Target biomass concentration 1,500 ± 300 mg/L

• Treatment evaluated with and without carbon supplementation (sugar)

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 3:

Tre

atab

ility

Stu

dy

Representative data set demonstrating stable biomass concentrations in SBRs operated in triplicate

0

500

1000

1500

2000

30 35 40 45 50Time [d]

Bio

mas

s [m

g/L]

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 3:

Tre

atab

ility

Stu

dy Preliminary findings (sugar)Observed yields:

• 1.60 ± 0.07 (g biomass)/(g carbon)

Observed normalized rates:• Carbon uptake: 0.17 ± 0.01 (g carbon)/(g

biomass*h)

• Biomass growth: 0.27 ± 0.03 (1/h)

Crude Protein (Kjeldahl nitrogen):• CP = 54.4 ± 0.2 % on dry matter basis

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 3:

Tre

atab

ility

Stu

dy Preliminary findings• Treatment of effluent without carbon

supplementation not efficient• Carbon supplementation:

– Increased amount of biomass produced– Improved stability of reactors– Increased oxidation (recovery) of reduced

nitrogen constituents in the waste stream– Increased overall performance and

treatment• Some issues with filamentous growth

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Obj

ectiv

e 3:

Tre

atab

ility

Stu

dy Future work• Continue lab-scale studies• Scale-up significantly and install SBRs onsite

at the commercial tilapia facility

Install three 1,400 gallon Cromaglass SBRs (Cromaglass Co., Williamsport, PA, USA)

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Con

clus

ion

• Results from this overall project could potentially:– Reduce water demand needed for shrimp

farming– Increase effluent handling and its reuse– Help a local fish farm expand into

polyculture, while creating job opportunities for local people

– Offer a sustainable option for the culture of shrimp

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

Ack

now

ledg

emen

ts• This project was funded by

USDA-CSREES• The authors wish to thank Blue Ridge

Aquaculture (Martinsville, VA) for their cooperation and support.

AQUACULTURE 2007, San Antonio, TX; 26 Februar y – 02 March

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