3
BioBoost for Grease Traps (SC4203) is a highly concentrated blend of bacterial species, each of which has been specifically chosen for application in a grease trap environment. Formulated to break down animal fats and vegetable oils, BioBoost has been successfully used in the treatment of effluent emanating from food processing facilities and at other locations where fats and organic oils are deposited into grease traps. It has also been used at various municipal sewerage pumping and lift stations where FOG levels were particularly high. Research and Development Grease traps pose some of the most challenging environments as far as maintenance of healthy effluent streams is concerned. However, in many cases, their owners treat them as an afterthought, which can sow the seeds for problems later on. Bacterial products have been used for some years to help address the problem of FOG in effluent treatment; however, whilst these often succeeded in reducing solids and odours, they did not perform well in low pH or high fat situations. Our Research and Development team set out to produce a solution that could overcome these problems. Low pH Effectiveness Existing bacterial products for grease traps have traditionally been unable to function properly in low pH levels, and this is currently one of the primary reasons for system breakdown. After testing a range of sites, we found the majority of grease traps had a pH level of 4.56.0. We therefore decided that we needed to source bacteria strains that could operate in environments as low as pH 4.25; existing products, we found, we not able to function at these levels, as the graph below (Fig. 1) demonstrates. Existing Bacterial Treatment – pH Comparison (Fig. 1) 0 20 40 60 80 0 48 120 Time (Hours) % Dry Water Digestion Existing Product at pH 7.0 Existing Product at pH 4.25 We set out to isolate specific bacteria strains that were able to degrade waste and reduce odours in these challenging, low pH environments. Identifying forests and bogs as locations that naturally have an acidic character, we found two bacillus species living there that we believed might easily be adapted for grease trap applications. We isolated these strains and integrated them into our BioBoost product and then tested the new product at pH 4.25. Figure 2 shows how the new strains vastly improved the efficacy of the product over existing solutions. for Grease Traps (SC4203) | Research and Development |

Bioboost for-grease-traps-research

Embed Size (px)

Citation preview

Page 1: Bioboost for-grease-traps-research

BioBoost  for  Grease  Traps  (SC4203)  is  a  highly  concentrated  blend  of  bacterial  species,  each  of  which  has  been  specifically  chosen  for  application  in  a  grease  trap  environment.    Formulated  to  break  down  animal  fats  and  vegetable  oils,  BioBoost  has  been  successfully  used  in  the  treatment  of  effluent  emanating  from  food  processing  facilities  and  at  other  locations  where  fats  and  organic  oils  are  deposited  into  grease  traps.  It  has  also  been  used  at  various  municipal  sewerage  pumping  and  lift  stations  where  FOG  levels  were  particularly  high.    Research  and  Development    Grease  traps  pose  some  of  the  most  challenging  environments  as  far  as  maintenance  of  healthy  effluent  streams  is  concerned.   However,   in   many   cases,   their   owners   treat   them   as   an   afterthought,   which   can   sow   the   seeds   for  problems  later  on.    Bacterial   products   have   been   used   for   some   years   to   help   address   the   problem   of   FOG   in   effluent   treatment;  however,  whilst  these  often  succeeded  in  reducing  solids  and  odours,  they  did  not  perform  well  in  low  pH  or  high  fat   situations.   Our   Research   and   Development   team   set   out   to   produce   a   solution   that   could   overcome   these  problems.    Low  pH  Effectiveness    Existing  bacterial  products  for  grease  traps  have  traditionally  been  unable  to  function  properly  in  low  pH  levels,  and  this   is   currently   one   of   the   primary   reasons   for   system   breakdown.   After   testing   a   range   of   sites,  we   found   the  majority  of  grease  traps  had  a  pH  level  of  4.5-­‐6.0.  We  therefore  decided  that  we  needed  to  source  bacteria  strains  that  could  operate  in  environments  as  low  as  pH  4.25;  existing  products,  we  found,  we  not  able  to  function  at  these  levels,  as  the  graph  below  (Fig.  1)  demonstrates.  

Existing  Bacterial  Treatment  –  pH  Comparison  (Fig.  1)  

0

20

40

60

80

0 48 120 Time (Hours)

% D

ry Water D

igestion

Existing  Product  at  pH  7.0   Existing  Product  at  pH  4.25  

We   set   out   to   isolate   specific   bacteria   strains   that   were   able   to   degrade   waste   and   reduce   odours   in   these  challenging,  low  pH  environments.  Identifying  forests  and  bogs  as  locations  that  naturally  have  an  acidic  character,  we  found  two  bacillus  species  living  there  that  we  believed  might  easily  be  adapted  for  grease  trap  applications.  We  isolated  these  strains  and  integrated  them  into  our  BioBoost  product  and  then  tested  the  new  product  at  pH  4.25.  Figure  2  shows  how  the  new  strains  vastly  improved  the  efficacy  of  the  product  over  existing  solutions.  

for  Grease  Traps  (SC4203)  

|  Research  and  Development  |  

Page 2: Bioboost for-grease-traps-research

Comparison  of  Effectiveness  at  pH  4.25  (Fig.  2)  

0

20

40

60

0 2 5 Time  (Days)  

%  Dry  W

ater  Digestion  

Control   Existing  Product   Superior  Fat  Digestion    We   also   carried   out   this   same   methodology   -­‐   of   isolating   individual   bacteria   strains   suited   to   the   grease   trap  environment  -­‐  in  order  to  find  the  best  FOG-­‐eating  microbes  available  to  us.  We  soon  found  that  those  species  that  produced  the  most   lipase  were  able  to  break  down  even  the   longest  fat  chain  molecules  -­‐  those  compounds  that  cause   the   vast   majority   of   FOG   accumulation   in   grease   traps   and   which   existing   products   are   often   unable   to  degrade.  Further  testing  of  these  lipase-­‐rich  bacteria  strains  also  revealed  the  production  of  a  biosurfactant,  which  also  helps  to  increase  the  bioavailability  of  FOG  chains  as  a  microbial  food  source.  

Above  are  two  images  taken  during  the  development  of  BioBoost.  In  each,  the  sample  to  the  left-­‐hand  side  shows  the  FOG-­‐eating  capabilities  our  new  lipase-­‐producing  isolates.  On  the  right-­‐hand  side,  the  sample  was  treated  with  an   existing   bacterial   solution.   Here,   the   fat   remained   in   a   solid   form,   whereas   the   BioBoost   microbes   began   to  degrade  the  other  sample,  turning  it  into  a  liquid.    Our   isolation  of   these   superior   FOG  degrading   strains  prompted  us   to   investigate  our  BioBoost’s   effectiveness   at  breaking  down  the  vegetable  fat  Crisco.  We  performed  a  study  (Figure  5)  at  pH  4.3  to  mimic  conditions  in  a  grease  trap.  Again  BioBoost  was  proven  to  significantly  outperform  existing,  fully-­‐formulated  grease  trap  treatments.  

0

5

10

15

20

% Fat D

igestion

Control   Existing  Product   BioBoost  GREASEATER  

Crisco  Digestion  Study  (Fig.  5)  

BioBoost  for  Drains  

Fig.  3   Fig.  4  

Page 3: Bioboost for-grease-traps-research

Odour  Reduction    Having  addressed  low  pH  activity  and  FOG  degradation,  our  next  task  was  to  investigate  how  we  could  improve  our  product’s  odour  reduction  performance.    Grease  trap  odours  are  usually  caused  by  the  build-­‐up  of  volatile  fatty  acids  (VFAs).  We  tested  the  seven  strains  of  bacteria  within  BioBoost  against  the  seven  most  common  VFAs  found  in  grease  traps.  Below  (Figure  6)  shows  that  between   them   the   BioBoost   strains   are   able   to   degrade   all   the   VFAs   we   tested,   including   the   usually   pervasive  isobutyric  and  isovaleric  acids.  

Strain  #   Acetic   Propionic   Lactic   Butyric   Isobutyric   Isovaleric  1   +   -­‐   +   -­‐   +   +  2   +   -­‐   +   -­‐   +   +  3   +   +   +   +   -­‐   +  4   +   -­‐   +   +   -­‐   +  5   +   -­‐   +   +   -­‐   -­‐  6   +   -­‐   -­‐   -­‐   -­‐   +  7   +   -­‐   +   +   -­‐   +  

BOD  Reduction    We  concluded  our  product  development  by  testing  the  ability  of  BioBoost   to   reduce  biochemical  oxygen  demand  (BOD)  in  effluent.  To  perform  this  study,  waste  was  collected  from  a  grease  trap  and  divided  into  two  samples.  One  sample  was  treated  with  BioBoost  and  the  other  was  left  untreated.    The  two  samples  were  then  monitored  over  a  five-­‐day  period  for  changes  in  BOD.  Figure  6  shows  how  much  more  rapidly  BioBoost  reduces  BOD  when  compared  with  the  natural  rate  of  decline.  

BOD  Reduction  in  Grease  Trap  Material  (Fig.  7)  

0

100

200

300

400

500

0 1 1.5 2 2.5 3 3.5 4 4.5 5 Time  (Days)  

BO

D Reduction (m

g/l)

Control   BioBoost  

Performance  of  the  Seven  BioBoost  Strains  against  Common  VFAs  (Fig.  6)  

Final  Product:  BioBoost  for  Drains    BioBoost   is   a   result   of   a   research   and   development   process   that   identified   the   limitations   of   existing   bacterial  treatments  for  grease  traps  and  sought  to  improve  on  these  in  every  respect.  The  result  is  a  formula  that  combines  seven   individual   bacteria   strains   that  have  been   specially   chosen   to  operate   in   challenging  pH  environments   and  which   have   been   proven   to   break   down   FOG   more   efficiently,   control   odours   and   increase   the   rate   of   BOD  markedly.