Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

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    Advanc

    ACO Hauste

    Alexander Brin

    02.05.2012

    ed Food Waste Disposal

    hnik

    hoff

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    Contact I

    Product Manager

    ACO Haustechnik GmbHIm Gewerbepark 11c36457 Stadtlengsfeld, Germany

    Phone: +49 36965 819 354

    Mobile: +49 171 991 41 15E-Mail: [email protected]

    formation

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    Headline,

    zwei Zeile

    Agenda

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

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    Agenda

    Grease Traps and Advanced Food W

    1. Grease Traps: Standards and Techni

    -

    b. DIN 4040 (Germany) &

    2. Grease Traps according to EN 1825a. Methods for Sizing

    b. O eration/Dis osal

    c. Effects

    3. ys ems or vance oo as e

    a. Food Waste in Commercial

    b. Advanced Food Waste Dis

    c. Operation/Disposal

    aste Disposal

    ue

    EN 1825 (Europe)

    sposa

    Appliances Problems

    osal Potential & Benefits

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    Headline,

    zwei Zeile

    1. Grease Traps

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    :

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    Headline,

    zwei Zeile

    a. PDI-G101

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

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    PDI-G101

    Key Facts:

    sizing according to flow rates

    temperature effects not included

    test media: prime steam lard

    additional grease trap is

    recommended for each dishwasher

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    Headline,

    zwei Zeile

    b. EN 1825 & D

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    N 4040

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    EN 1825

    Key Facts:

    sizing according to flow rates

    temperature and cleaning agents

    included

    test media: heating oil in accordance

    with ISO 8217

    DIN 4040

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    Headline,

    zwei Zeile

    2. Grease Traps

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    according to

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    Headline,

    zwei Zeile

    a. Methods for

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    izing

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    Grease Tr

    Main Com

    Components:

    epara or ompar men

    Grease Layer2

    Sludge Trap3

    ps according to EN 1825:

    onents

    21

    1

    2

    3

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    Grease Tr

    Sizing

    Application are

    Base

    kitchen equipmentmeals peroperatin

    ps according to EN 1825:

    s as described

    onBased on

    day andhours slaughtered animals

    and operating hours

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    Grease Tr

    Sizing

    Difficulty factors includa. Inlet t

    Flow rate (lite

    Nominal

    ps according to EN 1825:

    d in all sizing methods:mperature

    rs per second)

    ize (NS)

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    Grease Tr

    Important

    Separator

    re

    Slud

    (in litres)

    NS 100 x NS

    ps according to EN 1825:

    Capacities

    compartment

    se ayer

    e trap

    compartment

    (minimum volume in m3)

    storage

    (minimum volume in m3)

    0,24 x NS 0,04 x NS

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    Headline,

    zwei Zeile

    b. Operation/Di

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    sposal

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    Headline,

    zwei Zeile

    Systems for Co

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    plete Disposal

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    Grease Tr

    Operation

    Disposal process to be

    accomplished during non-

    requ re me

    pump needed

    ps according to EN 1825:

    Complete Disposal

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    Grease Tr

    Operation

    correct sized grease separators

    have to be emptied and cleaned

    a eas every our wee s

    the appliance of grease level

    sensors may be allowed to enable

    disposal on requirement

    ps according to EN 1825:

    Complete Disposal

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    Grease Tr

    Operation

    Process steps during disposal:

    Removal of Clea

    entire content inne

    ps according to EN 1825:

    Complete Disposal

    ning of Re-filling with

    r tank operating water

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    Headline,

    zwei Zeile

    Systems for Pa

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    tial Disposal

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    Grease Tr

    Operation

    extraction of grease and sludge in

    separate barrels

    Extraction can be accomplished

    during operating hours

    no recycling truck needed

    ps according to EN 1825:

    Partial Disposal

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    Grease Tr

    Operation

    Process steps during disposal:

    Heating of Extr

    grease retention

    area

    gre

    ps according to EN 1825:

    Complete Disposal

    ction of Filled barrels hav

    se and sludge to be replaced

    with empty ones

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    Headline,

    zwei Zeile

    c. Effects

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

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    Consisten

    E

    Separable constituents

    Suspended constituents

    y of commercial wastewater

    mulsified constituents

    Solids

    Eff t i h G T

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    Effects wi

    operated

    Separable Fats, oilConstituents than wa

    uspen e

    Constituents

    oa ng

    Solids Sedimenwater

    EmulsifiedConstituents

    Lipophili

    h Grease Traps

    ccording to EN 1825

    and grease lighter 99% of all FOGser are retained in the

    grease trap

    n wa er re par y re a ne

    in the grease trap

    ts heavier than 99% are retainedin the grease trap

    substances Almost 0% areretained in the

    Headline

    erdana Fett 20 P Maximal

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    Headline,

    zwei Zeile

    Processing of r

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    tained FOGs

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    Processin of retained FOGs

    Biogas plants

    Municipal wastewater treatment plan

    Headline

    erdana Fett 20 P Maximal

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    Headline,

    zwei Zeile

    Negative Effect

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    of insufficient

    Headline

    erdana Fett 20 P Maximal

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    Headline,

    zwei Zeile

    Example:

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

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    Discharge

    restaurants generallymost problematic

    >77,000 restaurants inLondon usingVictorian sewers over100 years old.Population 8 million

    removed over 1,000

    tonnes of solidified FOG

    Leicester Square areaof London

    Cavalier approach bythe operator out ofsight, out of mind!

    to the public sewers

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    Infrastruc

    tal estimated cost to UK

    2M/annum

    failur

    ure issues

    s

    abuse

    Headline,

    erdana Fett 20 P. Maximal

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    Headline,

    zwei Zeile

    3. Systems for

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    dvanced

    Headline,

    erdana Fett 20 P. Maximal

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    ead e,

    zwei Zeile

    a. Food Waste

    e da a ett 0 a a

    . Zeilenabstand 1,1 Zeilen.

    Problems

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    Food Was

    Large coamounts

    e - Problems

    mercial kitchens produce remarkablef food waste and leftovers on a daily

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    Food Was

    Storage o

    e - Problems

    f food waste inside/outside buildings-

    Headline,

    erdana Fett 20 P. Maximal

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    zwei Zeile

    b. Advanced Fo

    . Zeilenabstand 1,1 Zeilen.

    d Waste

    Advanced Food Waste Disposal

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    Potential

    Commercial food waste serves as raw

    material for energy recovery in biogasp an s

    Commercial kitchens using advancedfood waste disposal systems fulfilhighest hygienic standards

    No storage areas for bio-waste

    Benefits

    STOP

    Headline,

    erdana Fett 20 P. Maximal

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    zwei Zeile

    c. Operation an

    . Zeilenabstand 1,1 Zeilen.

    disposal of a

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    Food Was

    Principle plant sche

    System

    Leftovers

    Fresh-water

    Feedingstation

    Vacu

    Leftovers

    Compressed air

    Ventilationtan

    Exhaust

    Cloudy water

    Wastewater

    Grease

    C

    Grease/oil

    Disposal

    Sludge

    oo waste sposa

    System

    e Disposal System: Components

    e

    peripheral

    m-

    Comp. AirAir

    drive ball valves

    ompressor-station

    Ambient

    k

    mp.

    Air

    ollectiontank

    Co

    Plantcontrol Energy

    40

    peripheral

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    Food Was e Disposal System: Components

    41

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    Function process sequence

    . arg ng e ee ng s a onwith leftovers

    42

    F d W Di l S t O ti

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    Food Was

    Function process sequence

    . arg ng e ee ng s a onwith leftovers

    system via vacuum effect

    e Disposal System: Operation

    43

    Food Was

    e Disposal System: Disposal

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    Food Was

    Function process sequence

    2. Trans ort to the vacuum tank

    . arg ng e ee ng s a onwith leftovers

    via underpressure

    3. Em t in of filled s stemvia recycling truck

    e Disposal System: Disposal

    44

    Food Was e Disposal System: Capacities

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    Food Was

    Waste disposal systems with grea

    Capacity of wastedisposal system

    6,0

    [m]

    3,3

    4,4

    2,5

    , ,

    Nominal Size of grease separato

    e Disposal System: Capacities

    e traps - volumes

    45

    Headline,

    zwei Zeile

    erdana Fett 20 P. Maximal

    Zeilenabstand 1 1 Zeilen

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    zwei Zeile

    Thank you very

    . Zeilenabstand 1,1 Zeilen.

    much

    .