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Dr. Alessandro Pellis April 22 nd 2020, UniTS, Online Lecture Bio-based platform chemicals

Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Page 1: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

Dr. Alessandro Pellis

April 22nd 2020, UniTS, Online Lecture

Bio-based platform chemicals

Page 2: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

New J. Chem., 2019,43, 14536-14545

2

Content

◼ Introduction

◼ Platform Molecules from Biomass

◼ Feedstocks from Biomass

◼ Saccharides

◼ Lignin

◼ Proteins

◼ Extracts

◼ Feedstocks to Platform Molecules

◼ Thermal

◼ Chemical (and thermochemical)

◼ Biological

◼ Extraction

This material may not be reproduced or distributed, in whole or in part

◼ Conversion of Plat. Molec. to Products

◼ Fossil-based/oxidation

◼ Bio-based/reduction

◼ Examples

◼ Levoglucosenone

◼ Limonene

◼ 5-(chloromethyl)furfural

◼ Succinic Acid

◼ Polymers from Biomass

◼ Terminology

◼ How it’s made? The Chair case

Page 3: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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The 12 Principles of Green Chemistry

Anastas & Warner, Green Chemistry: Theory and Practice, Oxford University Press: New York, 1998

Safer Chemistry for Accident Prevention

Real-Time Pollution Prevention

Design for Degradation

Catalysis

Reduce Derivatives

Use of Renewable Feedstocks

Design for Energy Efficiency

Safer Solvents & Auxiliaries

Designing Safer Chemicals

Less Hazardous Chemical Synth.

Atom Economy

Waste Prevention01

03

04

05

06

07

08

09

10

11

12

02

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Page 4: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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The Challenge

Principle No.7: A raw material or feedstock should be renewable rather than

depleting wherever technically and economically practical

◼ Fossil resources are depleting

◼ Used for fuel, energy and….

◼ Majority of products from the chemical industry are currently derived from these

non-renewable fossil resources (petrochemicals)

◼ The petrochemical industry is well established (and highly optimised)

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Page 5: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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The Solution(s)

◼ Convert biomass to chemicals/materials

◼ Already done but significant advances needed

◼ Compare drop-in replacements (e.g. bio-based terephthalic acid)

with new chemicals (e.g. 2,5-furandicarboxylic acid)

◼ How best to compare? Economics (new chemistry = new chemical

plants)? LCA? Safety?

◼ Don’t just green the bulk chemicals but green the products too

◼ We need the future chemical industry to think about end-of-life too

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Page 6: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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The Current Chemical

Industry

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Page 7: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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The Chemical Industry

Crude oil

feedstock

3.6 billion tonnes

in 2010

Fuel

(~90%)

methane

ethane

naphtha

(10%)

Base Chemicals

Ethene

Propene

Butenes

Butadiene

Benzene

Toluene

Xylene

Methanolsyn gas

DIS

TIL

LA

TIO

N

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Page 8: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Term Alert - Base Chemical

Term Alert!

Base Chemical

A simple, cheap, building-block chemical produced from fossil resources viasimple processing (steam cracking, catalytic cracking, isomerisation, reforming).They are produced on a very large scale (>10 million tonnes annum-1)

A small number of base chemicals are used to synthesise nearly all (~85%) of theorganic chemicals/materials produced by the chemical industry.

This material may not be reproduced or distributed, in whole or in part

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Fossil-derived base chemicals

Farmer & Mascal, Platform Molecules, John Wiley & Sons, Ltd., 2014

Cru

de

oil

, n

atu

ral

ga

s,

co

al

CH4

NAPHTHA Ethene

Propene

Butenes

Benzene

Toluene

Xylenes

SYNGAS Methanol

FeedstocksBase

Chemicals

Example Bulk

ChemicalsExample

Products

ethene oxide

formaldehydemethyl methacrylate

acetic acid

terephthalic acid

styrene

phenol

cyclohexane

aniline

toluene diisocyanate

styrene-butadiene rubber

polybutadiene rubber

polyethene

polyethene oxide

anti-freeze

ethylbenzene

1,2-dichloroethane

propene oxide

vinyl chloride polyvinyl chloride

polypropenepropan-2-ol

nylon

dyes

polyurethanes

polyetheneterephthalate

adhesives

(iso)phthalic acid

polyesters

propandiols

solvents

bisphenol A

polycarbonates

latex

paints

catalytic/steam

reforming

required for

production of

most

resins

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Page 10: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Term Alert - Bulk Chemical

Term Alert!

Bulk Chemical

Bulk chemicals are produced in large quantities (greater than 1000 tonnesannum-1), usually with highly optimized continuous processes and to a relativelylow price

Bulk chemicals include the base chemicals and also the initial (~300) high-volume / low-value chemicals made from simple large-scale conversion of thebase chemicals

Examples include ethylene oxide, styrene and acetic acid

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The Scale of Production

Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011

~3,589,600,000 tonnes of crude oil

produced in the same year

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Page 12: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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We Need Chemicals!

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Page 13: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Problem: Peak Oil!

Even conservative estimates show Peak Oil to occur in our lifetime!

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Page 14: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Platform Molecules

from Biomass

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Going from:

Plastics

Agro-chemicals

Pharmaceuticals

Nutraceuticals

Solvents

Clothing

Many more……

Fuel

Base Chemicals

Energy

OIL

RE

FIN

ER

Y

Asphalt

“>90% of organic chemicals are derived from non-renewable fossil resources.”

Kümmerer & Hempel, Green and Sustainable Pharmacy, Springer, 2010

Crude Oil

Oil Refining

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Waste Biomass

Fuel

Chemicals

Energy

BIO

RE

FIN

ER

Y Plastics

Agro-chemicals

Nutraceuticals

Solvents

Clothing

Many more……

Platform

Molecules

Materials

Pharmaceuticals

To the:

Biorefinery

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Page 17: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

Term Alert - Platform Molecule

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Term Alert!

Platform Molecule

“…a bio-based (or bio-derived) chemical compound whose constituent elementsoriginate wholly from biomass (material of biological origin, excluding fossilcarbon sources), and that can be utilised as a building block for the production ofother chemicals.”

They are typically small, relatively simple molecules of low value and ideally highproduction volumes (or at least the potential to be produced on scale), and areseen as the bio-based equivalent to fossil base chemicals.

Examples: ethene, butadiene, succinic acid, acetic acid

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Page 18: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Waste Biomass

Fuel

Chemicals

Energy

BIO

RE

FIN

ER

Y Plastics

Agro-chemicals

Nutraceuticals

Solvents

Clothing

Many more……

Platform

Molecules

Materials

Pharmaceuticals

Which polymers do we currently use from biomass?

To the:

Biorefinery

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Page 19: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

Term Alert - Drop-in Replacement

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Term Alert!

Drop-in Replacement

In the context of the bio-economy it is a bio-based chemical that is of the exactsame chemical structure as a fossil-derived equivalent, therefore meaning thesame down-stream processing and use of that molecule can be applied

Advantage: no new processing plant needed or consideration of new safety orenvironmental issues

Disadvantage: harsh chemical processes to reach the drop-in from biomass andmiss opportunities for new chemistry

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Platform molecules replace base chemicals

BIO

MA

SS

Carbohydrates

ethanollactic acid

itaconic acid

HMF/CMF

sorbitol

methanol

FeedstocksPlatform

MoleculesKey Derivatives

Bio-based

Products

ethene

formaldehydemethyl methacrylateacetic acid

isosorbide

fumarate

cinnamic acid

levulinates

synthetic rubber

polyethene

polyalkenes

PEG/PEO

NMP

ethene oxide

acrylic acidpropene/butene

polypropene

vanillic acid

nylon

dyes

polyurethanes

adhesives

glycidol

polyesters

solvents

polyethers

polycarbonates

latex

paints

resins

Lignin

Protein

Extracts

Syngas

furfural

unsat. polyesters

vanillinguaiacoleugenol

GluAspProLys

acrylamide

α-pinene

D-limonene(fatty acids)

mannitolPHAs

(glycerol)

antioxidants

surfactants

lubricantsagrichemicals

flavour & fragrance

catalysts

Phe

pharmaceuticalsvarious phenolics

FDCA2,5-dimethylfuran

ZnO-eugenol water soluble polymers

chelators

1,5-pentanediaminemaleate

2-MTHF

terpene oxides

hydroxyacidsepichlorohydrin

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Page 21: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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How to define a platform molecule?

5-hydroxymethylfurfural(HMF)

levulinic acid γ-valerolactone(GVL)

BIOMASSHEAT

-H2O, H+

1) HEAT + H2O; 2) +H2O, - formic acid (FA)

+H2O, -FA +H2, -H2O

Cu/ZrO2 catalyst, H+, +H2O

Pd catalyst

All three are platform molecules, but only if they are

produced directly from feedstocks

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Page 22: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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A Simpler View

Biomass

Feedstock

Bio-derived

Platform

Molecule

Small

molecule

Product 2

Product 3

Product 4

Product 1

Contain functionality for

derivatisations

Processing

Technology

3 or less

steps*

*Steps could include fractionation and purification as well

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Page 23: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

Term Alert - Feedstock vs Biomass

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Term Alert!

Feedstock

Any unprocessed materials used to supply a manufacturing process. In thiscontext refers to unprocessed biomass (including waste) that is used to producechemicals or materials

Biomass

Material of biological origin excluding material embedded in geological formationsand/or fossilised.

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Page 24: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Feedstocks

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Feedstocks (1)

Main constituents of biomass:

◼ Polysaccharides (e.g. starch, cellulose, hemicellulose, chitin) -

competition with food?

◼ Mono-/di-saccharides (e.g. glucose, fructose, sucrose) - competition

with food?

◼ Lignin

◼ Proteins (polyamides)

◼ Extracts (e.g. terpenes, triglycerides, D-mannitol, waxes, sterols) -

quantity?

◼ Lignocellulose, crude biomass, mixed waste

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Feedstocks (2)

Categorisation by feedstock

◼ Different constituents of biomass lead to differ platform molecules

◼ Biorefineries will likely separate biomass to its constituent parts prior to

platform molecule production

◼ Lignin, cellulose and hemicellulose may be combined (known as lignocellulose)

◼ It is the composition of the biomass that will determine the most

suitable platform molecules to produce

◼ Seasonality and specie variation could prove important in the future

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Page 27: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Saccharides

◼ Saccharides (mono-, di-, poly-)

◼ Most abundant constituent of biomass (>60% wt) with many processing

options:

Saccharides

fermentation

products

furans

reduced

sugars

anhydrosugars

e.g. glucose,

cellulose (C6),

hemicellulose (C5)

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Lignin

◼ Lignin

◼ Generally viewed as the ideal source for aromatics, though it is very

recalcitrant (resistant to processing)

Lignin

pyrolysis

hydrolysis

hydrogenolysis

gasification H2, CO2, CO, CH4

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Extracts

◼ Extracts

◼ More varied than other feedstocks

◼ Only present in small quantities, very species specific

◼ Is within the biomass already, not made from it

Extracts

triglyceride

derived

terpenes

reduced

sugars

Hydroxy acids

e.g. triglycerides,

mannitol,

terpenes, PHAs

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Page 30: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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Proteins (1)

◼ Proteins

◼ Polymer of amino acids (>20 different residues present)

◼ Often used as feed

◼ Wide variation of %wt in biomass

◼ Hydrolysis and separation a challenge

Protein

hydrolysis

thermal treatment

e.g. grain and

seed meal,

poultry feathersbanned by

REACH!

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Page 31: Bio-based platform chemicals - units.it · 2020. 4. 22. · Davis, S., Chemical Economics Handbook Product Review: Petrochemical Industry Overview, SRI Consulting, 2011 ~3,589,600,000

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What is REACH? (1)

REACH: Registration, Evaluation, Authorisation and Restriction of Chemicals

◼ REACH is a regulation of the European Union

◼ improve the protection of human health and the environment from the

risks that can be posed by chemicals

◼ enhancing the competitiveness of the EU chemicals industry

◼ promotes alternative methods for the hazard assessment of substances

◼ reduce the number of tests on animals

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What is REACH? (2)

REACH: Registration, Evaluation, Authorisation and Restriction of Chemicals

◼ REACH applies to all chemical substances

◼ industrial processes

◼ day-to-day lives (cleaning products, paints) reduce the number of tests

on animals

◼ and articles (clothes, furniture and electrical appliances)

◼ This regulation has an impact on most companies across the EU

◼ It entered into force on 1 June 2007

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How does REACH Work?

◼ REACH establishes procedures for collecting and assessing information

on the properties and hazards of substances

◼ Companies need to register their substances and to do this they need to

work together with other companies who are registering the same

substance

◼ ECHA receives and evaluates individual registrations for their compliance,

and the EU Member States evaluate selected substances to clarify initial

concerns for human health or for the environment. Authorities and ECHA's

scientific committees assess whether the risks of substances can be

managed

◼ Authorities can ban hazardous substances if their risks are

unmanageable. They can also decide to restrict/authorize the use

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For Further Info about REACH

https://ec.europa.eu/environment/chemicals/reach/reach_en.htm

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Proteins (1)

◼ Proteins

◼ Polymer of amino acids (>20 different residues present)

◼ Often used as feed

◼ Wide variation of %wt in biomass

◼ Hydrolysis and separation a challenge

Protein

hydrolysis

thermal treatment

e.g. grain and

seed meal,

poultry feathersbanned by

REACH!

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Proteins (2)

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Crude Biomass & Lignocellulose

◼ Crude Biomass & Lignocellulose

◼ Most likely scenario is using crude biomass with a mixture of all the

above components

◼ Probably remove high-value, low-volume extracts first (terpenes,

triglycerides, waxes, sterols, pigments, aromas etc.)

◼ Then target easily accessed or processed components

◼ Sugars, starches and hemicellulose

◼ Recover protein (for feed?)

◼ Finally process the recalcitrant lignocellulose

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From Feedstocks to

Platform Molecules

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Processing Technologies (1)

There are four main process technologies that we can use to produce

platform molecules from biomass, these are:

◼ Thermal

◼ Chemical (and thermochemical)

◼ Biological

◼ Extraction

Within each there are many different ways in which to perform the process

(e.g. thermal treatment could be fast pyrolysis or heating with microwaves)

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Processing Technologies (2)

◼ Thermal

◼ Heating biomass to produce chemicals

◼ Often poor selectivity

◼ Examples include fast pyrolysis and microwave pyrolysis

◼ Chemical (and thermochemical)

◼ Use of chemicals (acid, base, solvents, water, others) to assist platform

molecule formation from biomass

◼ Can use heat (thermo-chemical), but not always needed

◼ Better selectivity than thermal alone, but sometimes uses hazardous chemicals

◼ Examples include acid treatment of cellulose and transesterification of triglycerides

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Processing Technologies (3)

◼ Biological

◼ Use of enzymes, bacterium and yeast to breakdown biomass and to form

new molecules

◼ Can be used to convert polysaccharides to sugars

◼ Can be used to convert sugars to platform molecules

◼ Pre-treatment and chemical isolation are expensive

◼ Includes itaconic acid and ethanol from sugars

◼ Extraction

◼ Use of solvents or mechanical processes to recover chemicals present in

biomass

◼ Examples include limonene from citrus peel or D-mannitol from seaweed

Which extraction could you easily perform at home?

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A Simple Homemade Extraction: Limoncello

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Conversion of Platform

Molecules to Products

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BioLogicTool: Plotting Heteroatom Content

Base chemicals

Bio

-ba

se

d p

latf

orm

mo

lecu

les

Lie, Y. et al., 2019, Ind. Eng. Chem. Res., 58, 15945-15957

Differences?

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Oxidation vs Reduction (1)

bioPMs

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Oxidation vs Reduction (1)

limonene

methanol

oxalic

acid

5-chloromethyl

furfurallysine

succinic

acid

ethene,

propene

benzene

eugenol

levoglucosenone

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Oxidation vs Reduction (2)

herbicide

dye

Nylon-6,6

PET

poly(ethene)

paracetamol

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Oxidation vs Reduction (3)

OXIDATION

Key chemicals

and materials

Fossil-derived base chemicals

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Oxidation Example - Nylon 6,6

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Oxidation vs Reduction (4)

REDUCTIONKey chemicals

and materials

bioPMs

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Reduction Example - Nylon 6,6

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Waste Biomass

(inc. food waste)

cellulose, hemicellulose

chitin

protein

lignin

anacardic acid

triglycerides

terpenes

glucose, fructose

mannitol

bold: high volume

High O-

content

Low O-

content

Use high O-content constituents for large volume applications and low O-content parts for low volume / high value products.

Strategy for using Biomass as a Feedstock

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Some Examples

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54

Most promising platform molecules (1) - U.S. DoE

2010 (Top 10)

Ethanol

Furans

Glycerol (and derivatives)

Biohydrocarbons (isoprene)

Lactic acid

Succinic acid

Hydroxypropionic acid/aldehyde

Levulinic acid

Sorbitol

Xylitol

2004 (Top 12)

Four carbon 1,4-diacids (succinic, fumaric and malic)

2,5-furandicarboxylic acid (FDCA)

3-Hydroxy propionic acid (3-HPA)

Aspartic acid

Glucaric acid

Glutamic acid

Itaconic acid

Levulinic acid

3-Hydroxybutyrolactone

Glycerol

Sorbitol

Xylitol/arabinitol

Werpy & Petersen, Top Value Added Chemicals From Biomass, U.S. Department of Energy, 2004

Bozell & Petersen, 2010, Green Chem., 12, 539-552

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Most promising platform molecules (2) - U.S. DoE

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Most promising platform molecules (3) - UK

UKBioChem10 is a list of the UK’s most promising bio-derived building-block chemicals

(platform molecules). The list contains both:

1) molecules the UK already has a strong foothold in

2) molecules which are envisaged to become very significant to industry in the future and

therefore require further support in their development.

http://ukbiochem10.co.uk/

9. Fatty alcohols (many structures)

15. poly(hydroxy-alkanoates)

(many structures)

19. CH3OH

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57

Most promising platform molecules (3) - UK

http://ukbiochem10.co.uk/

http://ukbiochem10.co.uk/This material may not be reproduced or distributed, in whole or in part

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Levoglucosenone

Cellulose

Glucose

Lignocellulose

Thermal

Hydrothermal

Levoglucosenone

Example of a thermal process (sometimes assisted by an acid catalyst, then

would be thermo-chemical)

Cyrene

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Levoglucosenone - The Process

The FuracellTM process is currently the only technology that allows

production of LGE and Cyrene™ on a scalable basis

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Levoglucosenone (LGO) has been successfully converted into the green polar aprotic solvent 2H-LGO (aka Cyrene®) through an enzymatic process involving alkene reductases: wild-type Old Yellow Enzyme 2.6 (OYE 2.6 wt.) from Pichia

stipitis and its mutant (OYE 2.6 Tyr78Trp) present the best conversion rates. This enzymatic process has been optimized in order to avoid the formation of the side-product (1R,2S)-2-hydroxy-6,8-dioxabicyclo[3.2.1]octan-4-one (OH-LGO) and

reach total conversion (99%). Cyrene® was then successfully isolated by continuous extraction in quantitative yield (99%).

60

Levoglucosenone - Biocatalysis

◼ Enzymatic process involving alkene reductases: wild-type Old

Yellow Enzyme 2.6 (OYE 2.6 wt.) from Pichia stipitis and its mutant

(OYE 2.6 Tyr78Trp)

◼ No formation of side-products, total conversion (99%)

◼ Cyrene® successfully isolated by continuous extraction, quantitative

yield (99%)

Mouterde et al. 2018, Green Chem., 20, 5528-5532

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Levoglucosenone (LGO) has been successfully converted into the green polar aprotic solvent 2H-LGO (aka Cyrene®) through an enzymatic process involving alkene reductases: wild-type Old Yellow Enzyme 2.6 (OYE 2.6 wt.) from Pichia

stipitis and its mutant (OYE 2.6 Tyr78Trp) present the best conversion rates. This enzymatic process has been optimized in order to avoid the formation of the side-product (1R,2S)-2-hydroxy-6,8-dioxabicyclo[3.2.1]octan-4-one (OH-LGO) and

reach total conversion (99%). Cyrene® was then successfully isolated by continuous extraction in quantitative yield (99%).

61

Levoglucosenone - What‘s next?

Costa Pacheco et al. 2016, ChemSusChem, 9 (24), 3503-3512

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D-Limonene

Citrus Waste Extraction

D-limonene

poly(limonene)

R = H,

COCH3,

CH2CH3

Example of an extraction process. Limonene is already present in biomass and so needs

to be removed (extracted) via pressing, steam distillation, scCO2 extraction etc.

p-cymene

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Sugars, starch,

cellulose,

lignocellulose,

crude biomass

Chemical

(HCl)

CMF

R = H,

OCH3,

OCH2CH3

Is CMF 100% bio-derived?

Where has the Cl come from?

5-(chloromethyl)furfural

Example of a chemical process. CMF is formed from several dehydration of sugars

and also includes the addition of a Cl atom via nucleophilic substitution

Levulinic acid

FDCA

DMeTHF

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5-(chloromethyl)furfural - derivatives

Farmer & Mascal, Platform Molecules, John Wiley & Sons, Ltd., 2014

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Succinic Acid

Sugars,

starch,

(cellulose)

Succinic acid

Example of a biological process. Carbohydrates (i.e. sugars) are fermented via

bacteria or yeasts (single cell funghi) to produce succinic acid

Polyesters

2-pyrrolidone

Diesters

Biological

γ-butyrolactone

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Polymers from

Biomass

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Oxidation vs Reduction - Summary

OXIDATION

Key chemicals

and materials

Fossil-derived base chemicals

bioPMs

REDUCTION

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Platform

Molecules

Base Chemicals

Key Petrochemical

Products

OXIDATION &

MASS GAIN

REDUCTION &

MASS GAIN

Lie, Y. et al., 2019, Ind. Eng. Chem. Res., 58, 15945-15957

BioLogicTool: Plotting Heteroatom Content

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Polymerization Reactions

◼ Polymerization

◼ Modification/Functionalization

A

A

AA

A

A

A

polymerisation

A

AAA

A

AA

Monomers Polymer

derivatisation

A

AAA

A

AA

Derivatised polymer

A

AAA

A

AA

Polymer

Step-growth or chain-growth

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Poly(hydroxyalkanoates) (PHA)

Bacterial cell (Ralstonia eutropha)

producing a PHA polymer. The

round objects are polymer granules.

Poly(hydroxyalkanoates) PHA’s are linear

polyesters produced by bacteria as a means to store

carbon and energy (equivalent of fat that human

produce for winter energy storage/hibernation.

➢ No economically viable PHA process has yet

emerged.

➢ The challenge facing fermentative PHA production

led to a series of attempts to engineer crop plants

for the production of PHAs.

➢ An improved method comes from the use of PHA

producing bacteria (E. coli) in a fermenter, using a

glucose feedstock. The E. coli internally

concentrate the PHA, which can be removed by

simple extraction.This material may not be reproduced or distributed, in whole or in part

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71

O O

CH3 H

O

*n

poly[R-3-hydroxybutyrate] homopolymer

➢Polyhydroxybutyrate (PHB) simplest and

most studied polymer. This is the easiest

polymer to synthesised and the most

common polymer found in bacteria

➢Changes in the E. coli, or simply in the

feedstock can result in the formation of

copolymers

➢By varying the nature of the copolymer the

properties of the materials can be altered

➢Monsanto began to focus on producing PHB

from GM plants instead of bacteria

polyhydroxy valerate (PHV)

the most common copolymer,

forming P(3HB-co-3HV).

O O

CH3 H

O

*n

C2H

5H

*

O

n

(R)-3HB (R)-3HV

P(3HB-co-3HV)

Poly(hydroxyalkanoates) (PHA) - Structure

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Wide range of properties highly dependent on the

constituting monomer units (to date >120 distinct

monomers have been characterized) and molecular

weight.

PHB stiff, highly crystalline materials

PHO rubbery elastomers

The uses of such polymers depend on their properties.

▪ PHB has properties that mean it could replace

polypropylene (Greenpeace biodegradable credit

card).

▪ PHO could be used to replace natural rubber.

PHBV (commercially

named BiopolTM)

Poly(hydroxyalkanoates) (PHA) - Properties & Potential Uses

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Cellulose Acetate

➢ Derivatization:

➢ After derivatisation:

➢ Is a thermoplastic

➢ Can be dissolved in many organic solvents

➢ Can be dyed

➢ Can be composted

AcOH, AcOAc, H+

Cellulose (i.e. from

purified wood pulp)

Cellulose Acetate

(>92% acetylation)

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74

Data from: Plastics Europe (2016). Plastics - the Facts 2016

Uses of Polymers

Plastics dominate but there are other uses:

◼ Water-soluble polymers

◼ Adhesives

◼ Coatings

◼ Fabrics

◼ “glass” (Perspex)

◼ Dentistry

◼ Synthetic rubber

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Term Alert - Biopolymer

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75

Term Alert!Biopolymer

IUPAC definition: “Biobased polymer derived from biomass or issued from monomersderived from the biomass and which, at some stage in its processing into finishedproducts, can be shaped by flow.”

Bioplastic is generally used as the opposite of polymer derived from fossil resources

Bioplastic is misleading because it suggests that any polymer derived from the biomass isenvironmentally friendly

The use of the term "bioplastic" is discouraged. Use the expression "biobased polymer".

A bio-based polymer similar to a petrol-based one does not imply any superiority withrespect to the environment unless the comparison of respective life cycle assessmentsis favourable.

Vert et al. 2012, Pure and Applied Chemistry, 84, 377-410

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The Future of Food Packaging: The Past?

Leaves

30

00

BC

1 A

D

Clo

th

and

paper

1850

Paper b

ag

1880

Nitro

cellu

lose

1900

Cello

phane

1933

Pvin

ylid

ine

Chlo

ride

1941

PE

T

1950

HD

PE

1960

EP

S c

ups

Sta

rch-

poly

capro

lato

ne

com

posite

s1970

1990

PLA

and P

HA

Fu

ture

Bio-based

Bio-degradable

Re-circulatable

Fossil-based

Non-Biodegradable

Issues with re-circulation

Bio-based

Bio-degradable

Re-circulatable

Back to the past but we need to be smarter (and we need more choice)

????

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An Example Product - An Old Chair

◼ 150 years ago (and before)

◼ Wood:

◼ 100 years ago

◼ Steel:

Biodegrade

Recycle

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An Example Product - A 1960‘s Chair

◼ 1960’s

◼ Moulded Plastic Chair (Selene) – polypropylene:

◼ Moulded Plastic Chair (Panton) – fibreglass supported PET:

+PET

(or PU

or PP)

Challenges of composite

recycling, or PUs or PP

Landfill (no obvious

economical recycling of PP)

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◼ Now (if you are environmentally conscientious)

◼ Hemp Chair (BASF):

◼ Pandanus Chair (cellulose?):

?

acrylic

acid resin30%

70%

Biodegradable but what

about the resin?

Lack of information.

Marketing states that it is

bio-based so it is

biodegradable!

An Example Product - A Modern Chair

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April 22nd 2020, UniTS, Online Lecture

Bio-based platform chemicals

Dr. Alessandro PellisUniversity of Natural Resources and Life Sciences Vienna

Department of Agrobiotechnology

Institute of Environmental Biotechnology

[email protected]