3
1 Guide to Assembly & Usage BiG400 Panel Workstation Workstations are safe when used responsibly. If in doubt, contact the supplier. Information If in doubt, contact the supplier Read this guide thoroughly before commencing assembly and retain for future reference Before commencing assembly, unpack carefully and check that all components ordered are included Tools – Rubber Mallet Assembly should be undertaken by a minimum of two competent people Take care during assembly and in use, particularly when lifting or stretching and when using tools Wear appropriate safety clothing – protective gloves and footwear are recommended Caution During assembly, ensure to: Dispose of packaging materials responsibly Warning Rules for the safe use of workstations: Ensure these instructions are retained for reference and that users are aware of the rules for safe use Never climb on the structure or stand on the workstation Do not lean or support ladders, steps, or other objects against workstation Do not use in damp or wet conditions Load heavy items on the lower shelves and lighter items on the higher shelves Ensure that the maximum load carrying capacities are not exceeded This product is designed for hand loading only Assess for floor fixing. Tall narrow bays may require this to ensure stability Loading information For any other layouts, please refer to your supplier for detailed loading capacities. Panel Workstations Shelf load capacities Maximum permitted shelf capacities are based on UDL . Please note that the workstation capacity may limit the maximum load per shelf: UDL . IF YOU ARE IN ANY DOUBT REGARDING LOAD CAPACITIES, PLEASE CONTACT YOUR SUPPLIER UDL = Uniformly Distributed Load Panel Workstation Top Cantilever Shelf 100kg Worktop 400kg Lower Shelf 400kg If you have any missing components please take note of the part name and contact your supplier. Build on a suitable level floor, which is strong enough to support the load and allow adequate working space Please refer to the loading information supplied for details COMPONENT CHECK LIST Component Quantity A Plastic Foot 4 B Plastic Top Cap 4 C 15mm Chipboard Deck 2 D Top Shelf Deck 1 E Centre Support 2 F Cantilever Shelf Beam 1 G Upright 915mm 2 H Upright 1677mm 2 I ‘L’ Beam (long) 1 J ‘C’ Beam 4 K ‘L’ Beam (short) 4

BiG400 Panel Workstation - BiGDUG Shelving Ltd · 2018-12-04 · Guide to Assembly & Usage BiG400 Panel Workstation Workstations are safe when used responsibly. If in doubt, contact

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Page 1: BiG400 Panel Workstation - BiGDUG Shelving Ltd · 2018-12-04 · Guide to Assembly & Usage BiG400 Panel Workstation Workstations are safe when used responsibly. If in doubt, contact

1

Guide to Assembly & Usage

BiG400 Panel Workstation

Workstations are safe when used responsibly. If in doubt, contact the supplier.

InformationIf in doubt, contact the supplier

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Read this guide thoroughly before commencing assembly and retain for future reference

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Before commencing assembly, unpack carefully and check that all components ordered are included

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Tools – Rubber Mallet

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Assembly should be undertaken by a minimum of two competent people

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Take care during assembly and in use, particularly when lifting or stretching and when using tools

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Wear appropriate safety clothing – protective gloves and footwear are recommended

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

CautionDuring assembly, ensure to:

Dispose of packaging materials responsibly

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

WarningRules for the safe use of workstations:

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Ensure these instructions are retained for reference and that users are aware of the rules for safe use

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Never climb on the structure or stand on the workstation

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Do not lean or support ladders, steps, or other objects against workstation

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Do not use in damp or wet conditions

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Load heavy items on the lower shelves and lighter items on the higher shelves

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Ensure that the maximum load carrying capacities are not exceeded

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

This product is designed for hand loading only

Assess for floor fixing. Tall narrow bays may require this to ensure stability

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Loading informationFor any other layouts, please refer to your supplier for detailed loading capacities.Panel WorkstationsShelf load capacitiesMaximum permitted shelf capacities are based on UDL†. Please note that the workstation capacity may limit the maximum load per shelf: UDL†.IF YOU ARE IN ANY DOUBT REGARDING LOAD CAPACITIES, PLEASE CONTACT YOUR SUPPLIER†UDL = Uniformly Distributed Load

Panel Workstation

Top Cantilever Shelf 100kg

Worktop 400kg

Lower Shelf 400kg

If you have any missing components please take note of the part name and contact your supplier.

Build on a suitable level floor, which is strong enough to support the load and allow adequate working space

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

Please refer to the loading information supplied for details

Wear appropriate clothing, protective gloves and footwear are recommended

If in doubt pleasecontact yoursupplier

Please read these instructions

Inspect all packagesfor damage and checkthat all the components orderedare included

Assembly should be undertakenby at least 2 competent persons

Tools required

We recommendthis product is�xed to the �oor

Caution! During assembly

Take care when handling heavy objects

Build on a suitable level �oor surface

Allow adequate working space and be aware of othersworking around you

Dispose of packagingmaterials responsibly

Warning

Never climb on the structure

Do no lean ladders, steps or other objects against the shelving

Always use safetysteps to reach highshelves

Load heavy itemson the lower shelves

This product is designed for hand loading only

Do not use in dampor wet environments

Ensure that maximumload carrying capacitiesare not exceeded

Please referto the loadingchart suppliedfor details

COMPONENT CHECK LISTComponent Quantity

A Plastic Foot4

B Plastic Top Cap4

C 15mm Chipboard Deck2

D Top Shelf Deck1

E Centre Support 2

F Cantilever Shelf Beam1

G Upright 915mm 2

H Upright 1677mm 2

I ‘L’ Beam (long) 1

J ‘C’ Beam 4

K ‘L’ Beam (short) 4

Page 2: BiG400 Panel Workstation - BiGDUG Shelving Ltd · 2018-12-04 · Guide to Assembly & Usage BiG400 Panel Workstation Workstations are safe when used responsibly. If in doubt, contact

2 Note: Illustrations not to scale

Assembly - BiG400 Panel Workstation

4 Join the two frames using ‘C’ Beam J

11

1

9

10 12

2

8

5

Using a rubber mallet insert ‘L’ Beam K at the top of Upright G 3

6

7 Repeat steps 2-5 at the lower level

Connect ‘L’ Beam into Upright H

G

KA

E

E

CB

G H H

G

K

J

J

IH

Page 3: BiG400 Panel Workstation - BiGDUG Shelving Ltd · 2018-12-04 · Guide to Assembly & Usage BiG400 Panel Workstation Workstations are safe when used responsibly. If in doubt, contact

3Note: Illustrations not to scale

Assembly - BiG400 Panel Workstation14 15

B

13 Insert Cantilever Shelf Beam F

F