Bengaluru Factory Brochure

8/9/2019 Bengaluru Factory Brochure

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World class qualityMade in Bengaluru, India


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Local facilities withglobal expertiseAt 25 years old, SKF Bengaluru is one of

the younger factories among the over 100

manufacturing facilities that SKF has around the

world. Established in 1989, the SKF Bengaluru

factory has successfully met the needs of

customers in India and abroad for quality

bearings that meet world-class standards.

Located in the southern part of India, Bengaluru

is in close proximity to Chennai – also called

the Detroit of India, as it is a major automotive

manufacturing hub in India. Several major

automotive and two-wheeler manufacturershave their manufacturing facilities in and around

the Bengaluru-Chennai industrial area. Its

strategic location makes SKF Bengaluru the

natural preference for customers looking for

high quality products.

The SKF Global Technical Centre, India (GTCI)

established in 2011 is situated in the same

region and has further strengthened the

technical capabilities of the Bengaluru factory.

The objective of setting up GTCI is to make SKF

Group’s technology more easily available to local

and global customers and provide assistance

in a faster and more effective way. The center

provides advanced technical knowledge

required for design, process and supplier quality

validation. It also provides services like testing,

validation and new product development to

customers.

Every customer solution is arrived at througha potent mix of technology, knowledge and

experience. The highly-trained and quality-

conscious personnel have the condence

of a century of experience and knowledge.

Coupled with the current expertise of GTCI,

the Bengaluru factory offers a wide range of

products and solutions for its customers that

can tackle virtually any future task necessary.


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Excellence is the theme that drives SKF and SKF Bengaluru. For everyone

working at the factory, this guiding principle has helped to maintain SKF’s

world-class quality standards. Today, every process, action and decision

reects this theme.

To help reinforce the focus on excellence, SKF Bengaluru has implemented

best practices such as Six Sigma, Zero Defects and Poka Yoke. By continually

raising the Business Excellence bar, SKF Bengaluru is a trusted and desired

bearing supplier with world-class quality status.

The Bengaluru Factory has been constantly achieving Zero Defects. This,

along with the implementation of Total Quality, gives customers the

condence that they will receive the award winning products and services

they have come to expect from SKF.

Business Excellenceis a way of life

Standardized work Right from me


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Standardized work

Quality Management Systems and Visual Controls implemented at the

plant keep work ows and processes standardized at all times. Regular

pulse meetings and daily deviation meeting boards are utilized to keep

processes on track without any lapses.

Right from Me

The SKF Bengaluru team is committed to strict adherence to a code

of conduct, as well as aligned standards and policies, that enable allpersonnel to be recognized for their contribution to the process.

Customer value driven output

Through value driven processes such as resetting alignment for exibility,

it is possible to meet customer demands. A good example of this is

strategic customer partnership programs utilized with many major

customers.

Continuous improvement

To further support the culture of excellence in everything we do, SKF

Bengaluru focuses on continuous improvement. The application of bestpractices like Six Sigma, 5S, Kaizen culture, dedicated Kaizen area for

improvement activities, and maintenance excellence initiatives are all

aimed at achieving this goal. To this end, the SKF Bengaluru factory

has received several awards for customer satisfaction, quality and

standardized processes.

Customer value driven output Continuous improvement

Highlights• Standardized work

• Right from me

• Customer value driven output

• Continuous improvement


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The SKF Bengaluru factory offers the same levels of excellence as all other

factories throughout SKF. The world-class methodologies offered by this

factory enable it to meet its promise of products that match world classstandards of performance, quality and efciency.

The facilities at Bengaluru are powered by a global knowledge that is central

to every SKF factory. This is backed by a century of leadership in offering

world-class bearing technology, design and manufacturing. Across industries

and customer requirements, SKF Bengaluru uses every opportunity to

harness the knowledge accumulated over 100 years.

Being among the youngest SKF factories in the world, SKF Bengaluru is

geared to offer its customers a unique blend of latest technology, innovation

and experience.

Meeting global standards:

From customer ordering to delivery, the SKF core of world-class services

provided worldwide is followed and maintained at the Bengaluru factory.

A well-equipped invoicing system linked to the global process provides a

seamless ow of orders, production schedules and shipments.

A world-class manufacturingfacility

Highlights• Powered by global

knowledge

• World-class services and

methodologies

• Over 100 years of

knowledge

• A unique blend of

technology, innovation and

experience

Single packaging process Two-wheeler center of excellence


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A world-class manufactu

Word class manufacturing channels Customer order handling/Dispatch order handling

• SKF Bengaluru is using SKF approved sources

for raw material.

• In the measurement section, calibrated

masters are created and replicated onto the

various channels. The factory has a standards

room that works to global quality standards to

conrm that SKF’s exacting quality parameters

are always maintained.

• The automated production channels and the

inspection system enable zero defects output.

• 100% controls of boundary dimensions and

torque are applied.

• Every bearing is checked for conformance with

desired noise and radial internal clearance.• Bearing cleanliness is maintained by multiple

washing steps.

• A nal component check is performed before

the bearings are marked with the standard SKF

stamp of quality.

• The bearings are washed again and anti-

corrosion preservation oil is added. For certain

application requirements, the bearings are

greased and capped.

• After an overall nal check, the bearings

are packed. The fully-automated packing

facility is equipped to handle series packing for

customers of original equipment manufacturers,

single cartons for aftermarket, seaworthy

packing and air shipments. Later, an automated

calibrated machine performs precision checking.

Quality audits are carried out at every shift to

optimize quality parameters at every level.

Two-wheeler Centre of Excellence

At SKF Bengaluru, every opportunity is utilized

to innovate and improve solutions. The Centre ofExcellence acts like a research and development

centre where special requests are met. It is here

that SKF also develops innovative solutions for the

two-wheeler industry.

To arrive at innovative solutions for customers,

trained personnel in this department disassemble

a motorcycle and explore every possible solution.

It is only possible by seeing the product in the


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ing facility

Highlights• Innovation and continuous

improvement

• Stringent adherence to

quality during

manufacturing process

• Minimal lag between order

and delivery

• Automated delivery system

clockwork precision

Single packing machine Channel monitoring system

actual setting that can one have an honest understanding of customers’ needs.

By spending time and effort at this stage, the team arrives at better solutions

for customer requirements and the designs for new products. This is also where

prototypes are designed, followed by intensive testing and benchmarking.

Ring pairing and ball lling machine

The channels at SKF Bengaluru follow processes that ensure the quality of the

products is as good as any in the world. The channels are SKF Explorer grade

approved, resulting in customer bearings that have tolerance levels higher than

normal bearings.

Single packing

The packing system conforms to SKF standards and offers shortest possible

delivery time.

Order handling system

The fully automated order handling system followed in the plant conforms to

SKF’s global standards. Starting right at receiving the orders and updating it

to the factory channels to delivery and inventory management, the system is

equipped to track multiple orders, thus saving valuable time.


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A company is dened not only by the products and services it offers, but also

by the beliefs it embraces. At SKF, the values of empowerment, high ethics,

openness and teamwork represent the core of what the company and its

people stand for.

At SKF, people are its most signicant asset. The Bengaluru factory has right

mix of young and experienced personnel. Both have a diverse set of skills,

helping the facilities successfully meet the requirements of its customers.

The young team members bring unmatched levels of energy to every project,

adding to the years of experience and knowledge of the senior personnel.

They are assigned their roles only after undergoing a rigorous skills

development programme.

Strengthening the skills and competence levels of this versatile and talented

workforce further takes place in the training centre, ‘Kushal’. Offering training

programmes in safety, basic bearing knowledge, quality and measurement

systems, grinding process, machine operations, resetting, total predictive

maintenance and business excellence, this centre is meant for all employees,

helping to bring them up to global standards of knowledge and capabilities.

People at SKF come from diverse elds and the environment at SKF

encourages a cross-functional work experience. This creates a work force

that is skilled and equipped to handle responsibilities well beyond the

customers’ delivery expectations.

Our people, our power.Highlights• Empowerment

• High ethics

• Openness

• Teamwork


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Our product range

SKF Sealed Energy Efcient (E2) deepgroove ball bearing

The sealed E2 deep groove ball bearing isdesigned for grease lubricated, light-to-medium load applications. It enables a longbearing service life and improves applicationefciency by reducing friction.

Applications: Wheel end, transmission, electric motors

Product features• New seals with a low modulus of elasticity

from NBR material• Low friction seal for harsh environments• Optimized internal geometry• Low friction polymer cage designed for high

speeds• Long life grease for high speed applications• Optimized grease ll

User benets

• Reduced energy use compared to sealedSKF Explorer bearings

• Highly effective seal• High speed capability• Lower operating temperatures• Increased service life• Internal clearances can be customized on

request• Improved application efciency• Bore sizes range from 6 to 25 mm• Suitable for harsh environments

Integrated clutch lifter

Designed by SKF engineers in theSKF Application Development Centrein Bengaluru, the integrated clutchlifter bearing is one of the growing numberof fuel and cost efcient solutions from SKF.Featuring a compact design and a push pinthat is an integral part of the deepgroove ball bearing unit, this unitized

SKF solution enables better alignmentperpendicularly, allowing for a range of benets.

Applications: Clutch lifter in two-wheelertransmissions

Product features• Integrated, one-piece design• No grease required• Low weight

User benets• Integrated different components• Improved service life and reliability• Reduced friction, noise and vibration• Reduced weight and assembly costs• Enables more compact designs


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Hybrid bearings

SKF hybrid bearings combine rings made ofbearing steel and rolling elements made of

bearing grade silicon nitride (Si3N4). They aredimensionally interchangable with similarlysized all-steel bearings and can substantiallyimprove reliability and robustness whenincorporated into new or existing industrialequipment. This is particularly true in allapplications where the bearings are oftenexposed to potentially damaging abrasiveparticles, inadequate lubrication, vibrationor stray electric currents, and other harshoperating conditions.

Applications: Pumps, compressors, electricdrives, generators, gear boxes, machine toolspindles

Product features• Enhanced strength to withstand electric

erosion and poor lubricating conditions• Less sensitive to contamination• Dimensionally stable at higher operating

temperatures• Low density/thermal expansion properties• Resistant to vibrations

User benets• Ability to run at higher speeds• Extended bearing service life• Extended grease life• Resist wear caused by solid contaminants• Resist false brinelling• Boosts productivity• Environmentally friendly• Reduced total cost of ownership

SKF Cam Follower Units

SKF offers complete SKF Cam Follower Unitsolutions that can handle the pressures

and mechanical constraints of powertrainshelping engine manufacturers meet globalemission standards. SKF offers solutions forboth diesel and gasoline applications.

Applications: Gasoline direct injection pumps,diesel direct injection pumps, valve trainapplications

Product features• Integrated bearing in tappet• Optimized needle bearing

• Optimized anti-rotation• Controlled clearance• Logarithmic prole on roller outer diameter• Optimized internal geometry• DLC coated component• Rotating bolt• Optional bushing for highly demanding

application

User benets• Reduced friction• Ready to use product

• High load carrying capacity• Resistance to pollution from

DLC coating• Reduced contact pressures• Cost efcient design• Compact and robust solution


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SKF Rocker Arm Bearing and SKF RockerArm Bearing Unit

SKF provides integrated, high performance SKFRocker Arm Bearings that generate less frictionwhile providing more mileage and longerservice life.

Applications: Valve train for two and three-wheeler engines

Product features – SKF Rocker Arm Bearing• Super nishing on the bearing’s outer diameter by honing enables extremely high levels of roundness, and in turn, extremely smooth operation of the rocker arm. It also achieves a crosshatch

pattern that retains oil and helps handlestarved lubrication conditions.

• A higher crowning level keeps contact points together longer, extending bearing service life

Product features – SKF Rocker Arm BearingUnit• Machine forging achieves consistent weight, contributing to smooth and accurate valve timing• Case carburizing and heat treatment helps ensure higher fatigue life

• High geometric accuracy helps reduce vibration, wear and noise• Fine pitch threading enables better grip to adjustment screw• Additional needle roller bearings provided in the pivot hole help ensure longer life with low friction

User benets• Improved service life and reliability• Reduced friction, noise and vibration• Reduced assembly costs

• Enables higher operating speeds

Solid Oil bearings for two-wheelersteering columns

Solid Oil lubricated angular contact ballbearings from SKF offer a robust and cleansolution for two-wheeler steering columns.

The solution incorporates a polymer matrixsaturated with oil, lubricating the bearing forits life and enabling smooth steering.

Product features• Lubricant retained by a polymer matrix,

moulded into the bearing• Excellent protection against vibration

damage• High quality oil with excellent corrosion

protection

User benets• Reduced risk of rough steering and poor

handling due to vibration damage• Polymer matrix provides good lubricant

retention maintaining low friction, easy toturn steering

• No need to add grease during assembly ormaintenance


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Value added solutions

The SKF Bengaluru factory is known for its high-quality deep

groove ball bearings, but the growth in the two-wheeler market

has also provided the opportunity to offer a wide range of value

added solutions answering specic customer requirements.


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Awards and certicationsSKF Bengaluru has been recognized by customers across many industries for

our high quality products, innovative processes and consistent performance interms of services, through numerous awards conferred on the factory.

These awards only strengthen the resolve of the SKF Bengaluru factory to

partner with our customers to provide even better solutions in the future.

• Yamaha India: Gold award for quality

• Honda Motorcycles (HMSI): Certicate of appreciation for achieving quality

and delivery targets

• Bajaj Auto: Gold award for quality

• TVS Motors: Quality award

Certications:

• ISO/TS 16949, OHSAS 18001, ISO 14001


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At a glanceSKF Bengaluru is a world-class facility that has garnered the trust, condence

and business of customers, not just from India, but from global industries aswell.

The factory is always looking for new ways to improve and innovate its

product offerings. Whether through research or customer interaction, this

ongoing process strengthens the position of the facility, entrenching it deeper

in the minds of its customers. There is much more that can be done, and the

personnel behind the success of SKF Bengaluru are aware of the immense

growth possibilities that remain.

It is this awareness that augments its abilities and strengths, making it a truly

world-class manufacturing facility.


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SKF India Limited

CIN No: L29130MH1961PLC011980

Head Office

MumbaiMahatma Gandhi Memorial Bldg,Netaji Subash Road, Charni RoadMumbai 400 002MaharashtraTel: +91 22 6633 7777Fax: +91 22 2281 9074

BengaluruPlot 2, Bommasandra Industrial Area,Hosur Road,Bengaluru 560 099KarnatakaTel: +91 80 4032 9000Fax: +91 80 4032 9107

Chennai1st Floor, SKCL Design Square,S-11 & S-12, Thiru-Vi-KaIndustrial Estate, Guindy,Chennai 600 032Tamil NaduTel: +91 44 6661 4000Fax: +91 44 2250 1103

Gurgaon17th Floor, Building No. 5B

Cyber City, DLF Phase - 3,Gurgaon 122 002HaryanaTel: +91 124 6700600Fax: +91 124 6700654

HaridwarPlot no. 2, Industrial Park 2,Village Salempur Mehdood,SIDCUL Bahadrabad By pass roadHaridwar 249 402UttaranchalTel: +91 133 4238 200

Hyderabad109, Ashoka Bhoopal ChambersS.P. Road, Secunderabad 500 003Andhra PradeshTelfax: +91 40 3028 1305

JamshedpurAditya Tower, Holding No. 4/CMain Road, BistupurJamshedpur 831001JharkhandTel: +91 657 6574 460

KolkataTrinity Plaza, 4th Floor, 84/1A,Topsia Road (South)Kolkata 700046West BengalTel: +91 33 3028 0619

PuneSKF India LimitedChinchwad, Pune 411 033MaharashtraTel: +91 20 6611 2500Fax: +91 20 2747 3822

SKF in India

® SKF and SKF Explorer are registered trademarks of the SKF Group.

© SKF Group 2014The contents of this publication are the copyright of the publisher and may not be reproduced (evenextracts) unless prior written permission is granted. Every care has been taken to ensure the accuracyof the information contained in this publication but no liability can be accepted for any loss or damagewhether direct, indirect or consequential arising out of the use of the information contained herein.

PUB BU/S9 15324 EN December 2014

SKF Technologies (India) Pvt. Ltd.

CIN No: U29195KA1997PTC027954

Ahmedabad

Milestone-Kandla 333Village Kerala, Taluka BavlaAhmedabad-Rajkot HighwayAhmedabad 382 220GujaratTel: +91 271 461 9100Fax: +91 271 461 9202

Global Technical Center IndiaBengaluruPlot 2, Bommasandra Industrial Area,Hosur Road,Bengaluru 560 099KarnatakaTel: +91 80 4193 0100Fax: +91 80 4193 0500

SKF Sealing SolutionsMysorePlot 36, Part of 37, 38 & 39KIADD New Layout, Kadakola IndustrialArea, Kadakola Village,Nanjanagud RoadMysore 571 311Karnataka

Lincoln Helios (India) Ltd.

BengaluruVirgonagar Post, Devanahalli Road,Off Old Madras Road,Bengaluru 560 049KarnatakaTel: +91 80 3071 0000Fax: +91 80 3071 0001

skf.com/inFollow us on

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Bengaluru Factory Brochure