BDI„s Integrated Waste to BioFuels Concept · 1st Multi-feedstock plant world-wide for the production of BioDiesel from animal fat 14 1 ... Feedstock: Trap Grease, UCO, Animal Fat,

www.bdi-bioenergy.com

BDI„s Integrated Waste to BioFuels Concept

Novi Sad

15.05.2012

Hrvoje Milošević

2 BDI – BioEnergy International AG | www.bdi-bioenergy.com

Novi Sad 2012

Content

Introduction BDI – BioEnergy International AG

Waste to BioDiesel Solutions

UCO to BioDiesel

Animal Fat to BioDiesel

Waste Oils & Fats to BioDiesel

Waste to Biogas Solution

Integrated Waste to BioFuels Concept

Summary


Novi Sad 2012

BDI – Group structure

Alicona Imaging GmbH

BDI & Tecnal

(Joint Venture) M&R Automation

GmbH

M&R Industrial

Solutions GmbH

VTU Engineering GmbH

Deutsche VTU-

Engineering GmbH

VTU Engineering

Italia Srl

VTU Technology

Technologie-

entwicklungsges.mbH

VTU Energy GmbH

Proionic GmbH

Excellence Gesellschaft

für Wertschöpfung mbH

eposC process

optimization

GmbH

AutomationX GmbH

BDI do Brasil UIC GmbH Enbasys

GmbH

M&R

Holding AG

VTU Holding

GmbH

100% 100% 100% 26% 25%


Novi Sad 2012

BDI - BioEnergy International AG

Parkring 18

A-8074 Grambach/Graz

Austria / Europe

www.bdi-bioenergy.com

BDI Headquarter & foreign representations


Novi Sad 2012

Consulting

Research & Development

Engineering

Construction

Commissioning & Start-up

After Sales Service & Plant RetroFit Services

Business Activities


Novi Sad 2012

R&D Activities since early 80s

Active membership

With fully equipped labs &

testing hall

Intensive and longlasting

cooperation with several

universities (since 1991)

Own on site research

center for big scale testing

since 2003


Novi Sad 2012

BDI Multi-Feedstock BioDiesel Production Process

Feedstock

Fresh vegetable oils

Animal fats

Used frying oil, trap grease

BioDiesel use

BDI-MF-Process

BioDiesel production


Novi Sad 2012

31 + 3 BDI Reference Plants since 1991 worldwide


Novi Sad 2012

Case 1: Used Cooking Oil (UCO) to BioDiesel


Novi Sad 2012

1994 ECODRIVE-Project with City Government of Graz

Customers:

Public buses in Graz

(140 buses, B100)

Carrier

Trucks of McDonalds

Austria

Public gas stations

Production:

BDI-plant with

16.000 t/y capacity

SEEG - Agricultural

Cooperative

Local energy

independency (+ biogas plant & wood

chip burner)

Collection:

Buckets for

households

Containers for

restaurants

McDonalds

Austria (~170

restaurants)

Used Cooking Oil (UCO) to BioDiesel

UCO BioDiesel


Novi Sad 2012

Safe “disposal” of a hazardous waste (UCO)

200 t/a less UCO in Graz public sewage system

Saving maintenance cost for public sewage system

Reduction of CO2-emission in Graz (7.000 t/y) and other

emissions (e.g. 50% less soot)

Savings through exhaust gas emission reduction

Savings through reduced fuel cost

Local Job creation

World energy globe award 2001

World climate star award 2002

Used Cooking Oil (UCO) to BioDiesel


Novi Sad 2012

24 BDI Reference Plants using UCO


Novi Sad 2012

Case 2: Animal Fat to BioDiesel


Novi Sad 2012

1998 / US

1st Multi-feedstock plant world-wide for the production of

BioDiesel from animal fat

14

1st MF-plant in Europe for BioDiesel from animal fat,

1st Prion-Testing by Saria & Frauenhofer Institute IME

2001 / D

1st Demonstration plant of the EU Commission for production of

BioDiesel from animal fat (50.000 to/y)

2005 / UK

Commission Regulation (EC/92/2005):

BDI BioDiesel Process as a method for

safe disposal of Category 1 – Animal by-Products.

2005 / EU

Animal Fat to BioDiesel


Novi Sad 2012

High-risk Animal Fat (Cat.1)

BDK BioDiesel Kärnten / A Line 1: 25,000 to/y

Argent Energy / UK 50,000 to/y

DAKA / DK 50,000 to/y


Novi Sad 2012

Case 3 and 4: Waste Oils & Fats to BioDiesel


Novi Sad 2012

Type: MF 100+

Capacity: 100.000 t/y

30 mio USgal/y

Scope of

Delivery: Overall planning,

delivery incl. start-up

Owner: BioDiesel Amsterdam

Feedstock: UCO, Animal Fat,

PFAD (Palm Fatty Acid

Distillate)

By-products: Glycerine (80%),

Fertilizer (min. 80%

concentration)

2010 BioDiesel Amsterdam, Netherlands

Waste Oils & Fats to BioDiesel - PFAD


Novi Sad 2012

Hong Kong

Type: MF100+

+ fat preparation

+ waste water

treatment plant

Capacity: 100.000 t/y

30 mio US gal/y

Feedstock: Trap Grease,

UCO, Animal Fat,

PFAD

2012 1st BioDiesel plant world-wide from Trap Grease

Waste Oils & Fats to BioDiesel – Trap Grease


Novi Sad 2012

Case 5: Waste to BioGas Solution


Novi Sad 2012

The world market leader in BioDiesel

Multi-Feedstock Technology is now also offering

“®enbasys-ENBAFERM” Multi-Feedstock BioGas Technology

Substrate

Management

(Waste

Treatment)

ENBAFERM

Anaerobic

Digestion

BioGas

Treatment

Energy

Conversion

ENBAAIR

Digestate

(Waste Water)

Treatment

Waste to BioGas


Novi Sad 2012

Industrial Organic Waste


Novi Sad 2012

Substrate Management

Transports Crushing

Bunker

Sand removal Mazeration

Pasteurization

Separation


Novi Sad 2012

Substrate Management ENBASEP


Novi Sad 2012

Advantages of ®enbasys-ENBAFERM BioGas technology

Highly reliable & stable - accepting changing feedstock

Fully automated production with low operating cost

Up to 3 times more throughput compared to conventional systems

No need of costly co-substrates, such as slurry or chemicals

Compact in size - easy integration in industrial plants

Waste to BioGas


Novi Sad 2012

Municipal organic waste to energy – Largest plant in Europe (Italy)

Technical details:

Feedstock: organic fraction of municipal solid waste (OFMSW),

food industry waste, slaughter house waste,

biofuel residues

Input: 105.000 ton/y

Fermenter

system: 2 x 2900m3, loading rate 13 kg COD/m3

Output: Biogas: 1.450 Nm3/h (59% CH4)

Electricity: 3,4 MWel (27 GWh/y)

Purified Water: 43.827 m3/y

Fertilizer: 47.173 m3/y

Waste to BioGas


Novi Sad 2012

Future Case 6: Integrated Waste to BioFuels Concept


Novi Sad 2012

Feedstock / Input

Animal fat

High Protein Fraction Pasy Liquid

DAF Dissolved Air Flotation Sludge

Blood, Intestines

Food Industry

Trap Grease

Used Cooking Oil

Food Waste

BioFuel Industry

DGS Distillers Grain with Solubles

Crude Glycerin

Brewing Industry

Spent Grains

Surplus Yeast

Chicken Litter

Manure

Waste Management

Organic Fraction MSW

Catering Waste

Waste to BioFuels Product / Output

BioDiesel EN 14214

Glycerin

Fertilizer

Multi-Feedstock BioDiesel Plant

Fat Preparation

BioDiesel Production

Distillation

Pure Water

Fertilizer

Ammonia

Digestate Treatment

Biological Waste Water Treatment

Membrane-based Process

Ammonia Recovery

BioGas

Multi-Feedstock BioGas Plant

Substrate Management

BioGas Production

BioGas Purification

Rendering Industry

Agricultural Industry

(digestate)

(residues and waste water)

(residues and waste water)

(waste water)



Novi Sad 2012



Novi Sad 2012

Summary

“2nd“generation BioDiesel combines safe waste disposal with

production of environmental friendly biofuel no food vs. fuel

discussion!

Proven “waste-to-biofuel” technologies for most difficult feedstock

(Trap Grease, PFAD,...) available

BioGas with highest efficiency out of MSW and other industrial waste

Utilization of synergies with combined solutions (e.g. BioDiesel &

BioGas production)


Novi Sad 2012

Documents

BDI„s Integrated Waste to BioFuels Concept · 1st Multi-feedstock plant world-wide for the production of BioDiesel from animal fat 14 1 ... Feedstock: Trap Grease, UCO, Animal Fat,