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pipe profiling machines BASIC DATA - PROCUTTER PC6OO Suitable for pipe range (outside diameter) Ø 50 - 610 mm 2 - 24 inch Machine length for 6.000 mm pipe lengths mm 9.143 Machine length for 12.000 mm pipe lengths mm 15.137 Machine width/depth mm 2.418 Machine height mm 1.945 Machine weight for 6.000 mm pipe lengths kg 2.650 Machine weight for 12.000 mm pipe lengths kg 3.485 Maximum pipe weight kg 3.000 Maximum pipe length 6.000 mm incl. Maximum pipe length 12.000 mm option Minimum pipe length mm 375 Admissible ambient temperature ºC 0-45 Integrated foundation frame incl. CE compliant incl. PIPE ROTATION / MAIN DRIVE Adjustable height main drive incl. Height movement, pneumatic incl. Opening and closing manual PIPE SUPPORT 2 no. Pipe trolley max. load 1.500 Kg each (fixed height) incl. Prisma rollerball gutter Ø50 to Ø410 option CUTTING TROLLEY Pantograph cutting head incl. Vertical out of roundness compensation mechanism incl. Maximal longitudinal speed mm/min 20.000 Cutting stroke / torch travel of 6.900 mm mm incl. Cutting stroke / torch travel of 12.900 mm mm option Pneumatic height axe incl. SOFTWARE Manual machine programming (MDI) incl. Manual office programming (OPPL) option CAD/CAM connection option Auto nesting program (AN) option MACHINE ACCURACY Main drive rotation º ± 0,25 Cutting trolley longitudinal movement mm ± 0,5 Torch tilting º ± 0,5 CUTTING ACCURACY based on circular pipes with constant wall thickness In compliance with ISO9013,Tolerance class C and Quality Part 4, Quality 1. incl. Cutting length mm ± 1,5 Bevel º ±2 CUTTING PROCESS oxyfuel Wall thickness range at 45º cutting angle: from 3-50mm incl. Electric gas valves and ignition incl. plasma – Kjellberg Air plasma FF450 (34kVA) or PA-S45W;wall thickness range at 45o cutting angle, 31mm max, quality cut 24mm O2 cutting, Ar/H2 cutting, Ar/H2/N2 cutting option FUME EXHAUSTION Fume exhaustion point + spark collector at main drive (excl. ventilator) option CONSUMPTION Tot. consumption 380-440V +10%-10%; 3phase + earth/ground 50Hz (oxyfuel) kVA 12 Tot. consumption 380-440V +6%-10%; 3phase + earth/ground 50Hz (plasma) kVA 46 Machine; Compressed air 6 bar, not greased, non condensed (dow point 4º) Nl/min 40 Oxyfuel cutting; Acethylen for t= 50 mm and 45º cutting angle at 1,5 bar Nl/min 50 Oxyfuel cutting; Oxygen for t= 50 mm and 45º cutting angle at 10 bar purity 98% Nl/min 270 Plasma cutting Compressed air; 6 bar, not greased, non condensed (dow point 4º) Nl/min 26 Plasma cutting O2; 6 bar, 99,8% purity Nl/min 25 www. hgg-group .com P.O. Box 66 | 1775 ZH Middenmeer | The Netherlands | t +31 (0) 227 50 40 30 | f +31 (0) 227 50 19 03 | [email protected] ProCutter pc600 distributor: HGG specialists in 3D profiling

BASICDATA-PROCUTTERPC6OO pipe machines prodora i... · BASICDATA-PROCUTTERPC6OO ... Ø 50 - 610 mm 2 - 24 inch Machine length for 6.000 mm pipe lengths mm 9.143 ... Pantograph cutting

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Page 1: BASICDATA-PROCUTTERPC6OO pipe machines prodora i... · BASICDATA-PROCUTTERPC6OO ... Ø 50 - 610 mm 2 - 24 inch Machine length for 6.000 mm pipe lengths mm 9.143 ... Pantograph cutting

pipe profilingmachines

BASIC DATA - PROCUTTER PC6OOSuitable for pipe range (outside diameter) Ø 50 - 610 mm 2 - 24 inchMachine length for 6.000 mm pipe lengths mm 9.143Machine length for 12.000 mm pipe lengths mm 15.137Machine width/depth mm 2.418Machine height mm 1.945Machine weight for 6.000 mm pipe lengths kg 2.650Machine weight for 12.000 mm pipe lengths kg 3.485Maximum pipe weight kg 3.000Maximum pipe length 6.000 mm incl.Maximum pipe length 12.000 mm optionMinimum pipe length mm 375Admissible ambient temperature ºC 0-45Integrated foundation frame incl.CE compliant incl.PIPE ROTATION / MAIN DRIVEAdjustable height main drive incl.Height movement, pneumatic incl.Opening and closing manualPIPE SUPPORT2 no. Pipe trolley max. load 1.500 Kg each (fixed height) incl.Prisma rollerball gutter Ø50 to Ø410 optionCUTTING TROLLEYPantograph cutting head incl.Vertical out of roundness compensation mechanism incl.Maximal longitudinal speed mm/min 20.000Cutting stroke / torch travel of 6.900 mm mm incl.Cutting stroke / torch travel of 12.900 mm mm optionPneumatic height axe incl.SOFTWAREManual machine programming (MDI) incl.Manual office programming (OPPL) optionCAD/CAM connection optionAuto nesting program (AN) optionMACHINE ACCURACYMain drive rotation º ± 0,25Cutting trolley longitudinal movement mm ± 0,5Torch tilting º ± 0,5CUTTING ACCURACYbased on circular pipes with constant wall thicknessIn compliance with ISO9013, Tolerance class C and Quality Part 4, Quality 1. incl.Cutting length mm ± 1,5Bevel º ±2CUTTING PROCESSoxyfuelWall thickness range at 45º cutting angle: from 3-50mm incl.Electric gas valves and ignition incl.plasma – KjellbergAir plasma FF450 (34kVA) or PA-S45W; wall thickness range at 45o cutting angle,31mm max, quality cut 24mmO2 cutting, Ar/H2 cutting, Ar/H2/N2 cutting optionFUME EXHAUSTIONFume exhaustion point + spark collector at main drive (excl. ventilator) optionCONSUMPTIONTot. consumption 380-440V +10%-10%; 3phase + earth/ground 50Hz (oxyfuel) kVA 12Tot. consumption 380-440V +6%-10%; 3phase + earth/ground 50Hz (plasma) kVA 46Machine; Compressed air 6 bar, not greased, non condensed (dow point 4º) Nl/min 40Oxyfuel cutting; Acethylen for t= 50 mm and 45º cutting angle at 1,5 bar Nl/min 50Oxyfuel cutting; Oxygen for t= 50 mm and 45º cutting angle at 10 bar purity 98% Nl/min 270Plasma cutting Compressed air; 6 bar, not greased, non condensed (dow point 4º) Nl/min 26Plasma cutting O2; 6 bar, 99,8% purity Nl/min 25

www.hgg-group.com

P.O. Box 66 | 1775 ZH Middenmeer | The Netherlands | t +31 (0) 227 50 40 30 | f +31 (0) 227 50 19 03 | [email protected]

ProCutterpc600

distributor:

HGGspecialists

in 3D profiling

Page 2: BASICDATA-PROCUTTERPC6OO pipe machines prodora i... · BASICDATA-PROCUTTERPC6OO ... Ø 50 - 610 mm 2 - 24 inch Machine length for 6.000 mm pipe lengths mm 9.143 ... Pantograph cutting

3D pipe cutting

• biaxial cutting headfor bevelling

• oxyfuel or plasmacutting

Wide working range

• 50 - 610 mm

• 6.000 mm or 12.000mm pipe lengths

Efficient

• data connection to variousdesign programs likeTEKLA structures

• roller ball gutter forefficient handling

Easy operation

• graphic navigation ontouch screen

• easy parameter basedprogramming

Affordable & from stock

• 25 years of experience integratedin a new, clever and thereforeaffordable design

• modular machine conceptavailable from stock

the way it works

3D pipe cuttingbecomes affordable

2 | LoadingThe operator activates a pro-grammed file from the network.A pipe is loaded on the pipe sup-port by crane.

>> 1 | ProgrammingDirectly on the machine, or in theoffice, cutting files are being pro-grammed. Cutting shapes areselected in drop down menus andparameters like diameters, wallthickness, bevel, slope, eccentricity,offset etc. need to be added.Alternatively these cutting files canbe generated through designsystems like TEKLA Structures.

>> 3 | Leveling

4 | ClampingNext the operator clamps the pipewith the self centering 3 jaw chuck.

>> 5 | CuttingThe operator brings the cutting headto the end of the pipe and releases forthe first cut. After release, the machinepositions itself automatically for thenext cut. This procedure continues tillall cuts are processed.

<<

<<

1

2

4

3

5

All profiles are in accordance with AWS & API standards

H

Y

X

I

Z

HC

With a spindle the operator levelsthe pipe (only in case of diametervariation).

METALVAR d.o.oIvekoviceva 410000 HR ZagrebCroatiaPhone: +385 (0) 600 5703Fax: +385 (0) 600 5704Email: [email protected]: www.metalvar.hr


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