Basic Engineering 12

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Plant Siting Report

• Process design basic development, Equipment duty specification & Data sheet

development.

Permit Application

• Providing all the technical data to obtain necessary permit's for smooth liaison

procedure.

Process Design Study

• Before embarking on a large project, particularly if the process is the first of its

kind.Chemionix recommend starting with a process design study. The processdesign basis set the input stream physical and chemical characterizations, desired

operating goals and constraints for the new production unit.

Physical Property Data Collection • Searching for thermodynamic and physical property data of chemical substances

id of primary important for effective detail engineering design & Hazop study.

Economic Feasibility Study

• Proper feasibility can be your guard to wishful thinking. Chemionix experience is

unmatched in designing and conducting full-scale studies that consider investmentand operating costs, time value of money, risk and uncertainty, quality of

available data, & sensitivity of assumptions. We provide our clients with

recommendations that make sense. Feasibility studies and project evaluation have become increasingly important since it signals the success of any project.

Financial Engineering

• Assess the "seed capital" needs of the business project and how these needs will

be met.

• Estimate capital requirements for facilities, equipment and inventories.

• Determine replacement capital requirements and timing for facilities and

equipment.

• Estimate start-up capital needs until revenues are realized at full



Project Design Basis & Process Description

Engineering document developed during this course of project provides comprehensive

process design report useful for preparing basic & detail engineering design service package or Design scope manual. Few task address in this state


development.

• Existing equipment, piping, & utility evaluation for use in new process.

• Utility system evaluation.

• Initial risk assessment & Process hazard study.

• Provide Civil, Electrical, Instrumentation, basic input

• Updated capital cost estimation.

Process Flow & Utility Diagram

• Process flow diagram indicated general flow of plant process, material movement& process equipments. Utility line diagram represent the requirement of various

utility & indicates the distribution of utility in plant. This task provides the firstglimpse of actual plant to be designed & commissioned.

Technology Evaluation

• Chemionix Process team study the process in detail & with rich experience of

various process design emphasize the balance between practical & theory. Our process team become integral part of R&D lab trial to asses the process on plant

scale and provide desired input for successful technology transfer from

Laboratory to Plant

System Requirement Design

• A Comprehensive Detail Engineering Design Service for turnkey project.

• Preparing process Flow Diagram (PFD) & Preparing Process & Instrumentation

Diagram (P&ID) for inside & outside battery plant limit

• Preparation of smartplant P&ID’s.

• Detail piping engineering for pipe size calculation, pipe routing & isometric

drawings, bill of material.

• Preparing 2-D & 3-D plant model, exact replica to plant to be constructed.



• Detail calculation of mass & energy balance of process involved.

• Detail drawing of fabricated & specification of equipment.

• Detail electrical design for electrical covering complete power distribution

including sub-station design, single line diagram, cable layout, earthing layout,

interlocking system, designing of M.C.C, bill of material of electrical items.

Equipment specification design

• Process flow diagram indicated general flow of plant process, material movement

& process equipments. Utility line diagram represent the requirement of various

utility & indicates the distribution of utility in plant. This task provides the firstglimpse of actual plant to be designed & commissioned.

• Process equipment covers pressure vessels, heat exchangers, distillation columns,

storage tanks, silos etc. Engineering is carried out using international and localcodes like ASME, API, TEMA, BIS etc as required by client. The deliverablesinclude datasheets, mechanical specifications, design calculations, comparative

summary of vendor quotes and fabrication drawings.

• Process Equipment Design Provides

o Physical Design.

o Chemical Reaction Engineering.

o Mixing Process Design.

o Crystallization & Distillation.

o Heat Exchanger Design.

o Separation Engineering.

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Project Design Basis & Process Description

Engineering document developed during this course of project provides comprehensive

process design report useful for preparing detail design package or Design scope manual.Few task address in this state


development.

• Existing equipment, piping, & utility evaluation for use in new process.

•

Utility system evaluation.• Initial risk assessment & Process hazard study.

• Provide Civil, Electrical, Instrumentation, basic input

• Updated capital cost estimation.

Process Flow & Utility Diagram

• Process flow diagram indicated general flow of plant process, material movement

& process equipments. Utility line diagram represent the requirement of variousutility & indicates the distribution of utility in plant. This task provides the first

glimpse of actual plant to be designed & commissioned.

Technology Evaluation

• Chemionix Process team study the process in detail & with rich experience of

various process design emphasize the balance between practical & theory. Our

process team become integral part of R&D lab trial to asses the process on plant

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Fluid Mechanics

Design Parameters

• Pressure Drop Calculation.

• 2-Phase flow calculation.

• Selection of Pumping System.

• Line Sizing.

• Stress analysis.

Reactor & Kinetics

Design Parameters

• Reactor Designing.

• Suitable Stirring System.

•

Static Mixer, CSTR Design• >Reaction Kinetics

• Full load electric calculations.

ExtractionDesign Parameters

• Solvent extraction.

• Herbal extraction.

• Static Columns, Agitated Columns.

• Noble Metal Extraction ex: Silver Extraction

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Inspection/Expedition

• Chemionix ensure complete control over suppliers activity after order placement.

Chemionix ensures the procurement needs are manufactured without anyTechnical flaw & ensure timely delivery of material.

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Design Services

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• ABOUT US

• ENGINEERING SERVICES

• PIPING SERVICES

• CAD SERVICES

• CIVIL AND ELECTRICAL SERVICES

• ACHIEVEMENTS

• CONTACT US

•

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Chemionix have good experience in designing complex piping system for various

projects. Piping design is most important feature for industrial project like Chemical,

Pharmaceutical, Petrochemical, Nuclear etc.Our design team uses latest technology todesign your project.

Our team pays special attention to the layouts & maintenance problem while designingthe system. Placing of control valves, ease of operation, cost effective pipe routing,

optimum pipe size calculations, piping support design etc.. are jobs executed for your projects.

• P&IDs, Piping specification, General arrangement drawings, 3D equipments &

structural model are some of basic inputs for piping engineering & modeling.

• Pipe size calculation for piping network for single phase, 2 phase flow.

• Utility piping network calculations.

• Piping stress analysis.

• Piping design for high vacuum system (less than 1 Torr), High temperature

condition, High pressure condition.• No cavitations and flooding for pump design.

• Generating 3-D plant layout drawing showing details of structural design &

process equipments.

•

Piping material selection, process material tracking and review.• Piping routing & module design is accomplished using P&ID.

• G.A drawings, 3-D Piping routing produced on the plant model.

• Clash detection test performed on the model for any overlap in piping routing.

• Our engineers generate piping isometric drawings for every pipeline in the plant.

The isometric includes all pipe lengths and all necessary datum's identifying the

pipe location in the region where it is to be installed.

• The isometric is the pipe manufacturing drawing and includes a part list

identifying all component parts of the pipe being detailed.

• Preparation of advance bill of material. for pump design.



Chemionix have build a reputation providing electrical design for industrial processingfacility. We provide complete solutions from designing to commissioning.

Consulting

• Chemionix offer value added consulting services for your projects.

• Pre-project planning.

• Project value engineering.



• Power & control system documentation.

• Electrical budget estimation.

• Electrical & Instrumentation system design.

Project Engineering

•

Electrical load requirement, M.C.C Panel Design, Cable tray routing, Cable sizes& specification, etc.

• Detail Design Review.

• Electrical bill of material preparation.

• Site co-ordination & inspection.

• Commissioning & Trouble shooting.

Typical Design Includes

• P&ID diagrams.

• Instrumentation Loop Diagrams.

• Safety Systems.

• Electrical Panel Design.• Wiring Plans.

• Motor controls.

• Designing of control valves.

• PLC design system.

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Inspection/Expedition

• Chemionix ensure complete control over suppliers activity after order placement.

Chemionix ensures the procurement needs are manufactured without anyTechnical flaw & ensure timely delivery of material.

Home | Contact Us | Sitemap

A multi-discipline company offering wide range of Engineering Solutions and CAD

Design Services

Client Login :User Name

********

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• ABOUT US

• ENGINEERING SERVICES

• PIPING SERVICES

• CAD SERVICES

• CIVIL AND ELECTRICAL SERVICES

•

ACHIEVEMENTS• CONTACT US

•

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Chemionix engineers provides civil & structural design for industrial & residential

projects. We work in coordination with other task force, clients and other engineering

disciplines to ensure proper designing of project which includes

• Development of ground engineering solutions.

• Land planning.

•

Design of foundations, structural members, support structure.• 3-D modeling of structural members.

• 3-D residential design projects.

• Rendering.

• Quantity estimation of civil work.

• Quantity estimation of residential projects.

• 3-D model of site plan.

Basic Design and Detailed Engineering

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Basic Design

The scope of works to be carried out by TVC under the Basic Engineering phase depends

on whether the process licensor is the Client, TVC or the third parties.

Process engineering includes design calculations, preparing the flow diagrams, materialand heat balances, equipment process data and sketches, and instrument data sizing, and

liaising with licensors.

Process engineering on the other hand, includes reviewing equipment and instrument

control systems, preliminary piping and instrument flow diagrams and preliminarylayouts ready for detailed engineering. Contacting the vendors for scheduling of critical

equipment and materials are also initiated at this stage.

During this conceptual engineering phase, TVC coordinates and reviews licensors’

design work to ensure integration into an efficient and flexible plant and its suitability for

use in subsequent phases of the work. There will be a steady flow of information andintegration between project management group and engineering functional department,

ensuring that detailed engineering is initiated as early and smoothly as possible. Studies

prompted by engineering alternatives and/or economic considerations, are highlighted,

identified and carried out at this time, thus reducing their impact on detailed engineeringactivities.

Detailed Engineering

The detailed design is expedited and coordinated by the project management team andcarried out by the design engineers in the following disciplines:

- Process Engineering

- Mechanical Engineering for both static and dynamic equipments- Planning and piping Engineering

- Instrument Engineering

- Electrical Engineering

- Civil & Architectural Engineering

Each Design Engineer assigned in each department for the project is responsible for

preparation of specifications and drawings, technical requisitions and bid evaluation.

The Design Engineers have accumulated their technical knowledge and skills throughfrequent contacts with users and vendors in various plant designs. In fact, TVC' engineers

furnish practical advice to vendors and suggest design, manufacturing and operation of

the equipment for specific uses.

The essential technical data of the detailed engineering have been filed for analysis and to

facilitate technical improvements.



Specifications, drawings, or bill of quantities and requisitions prepared by each Design

Engineer are sent to the Procurement officer after Project Manager’s approval. Vendor

bids with technical data are also analyzed by each Design Engineer and the results arereported to the Project Manager.

Vendor documents related to several engineering disciplines are checked through inter-functional coordination under the direction of the Project Engineers to correspond any

discrepancy among the functional departments.

Basic and detailed engineeringPrior to the construction of an industrial plant, engineering studies are

needed involving several engineering specialties such as :

• process

• pressure vessels• rotating equipment

• instrumentation

• electrical facilities

• computing,

• piping, civil works

• cost control and scheduling

All these activities are covered and fully managed within TECHNIP

According to the nature of a project, engineering studies will include all or part of the

following steps:

1. Basic Engineering Design (BED) covering:

• Conceptual process studies (material balances, process flowsheets,…) and

preliminary plot plan.

• Preliminary Piping and Instrument Diagrams.

• Definition and sizing of main equipment resulting in process specifications.

• Specification of effluents.

• Definition of control and safety devices.

• And, generally speaking, all the basic studies required to support a Basic

Engineering Design Package (BEDP) containing all data needed by a competentcontractor to perform the Detail Engineering.

These basic engineering studies may consist of consolidating a Process Package initiated

by an external process licensor.

2. Front End Engineering Design (FEED) covering:



• Mechanical data sheets of the main equipment, starting from the process

specifications issued during the BED and incorporating the specific requirements

of codes and standards to be applied to the project in question.• Thermal rating of heat exchangers.

• Preparation of tender packages for the main equipment.

•

Development of process and utility Piping and Instrument Diagrams released for detail engineering.

• Development of detailed plot plans and hazardous areas.

• Elaboration of the main piping, instrument, electrical and civil works layouts.

• And, generally speaking, all the studies to be performed before ordering the main

equipment.

3. Detail Engineering, covering:

• Purchasing of equipment, main and bulk.

• Thermal rating of heat exchangers.

• Development of Piping and Instrument Diagrams released for construction.• Development of detailed piping drawings, including isometrics and stress

calculations.

• Development of detailed drawings related to instrumentation, electrical facilities

and civil works.

• Management of vendor drawings.

• Cost and schedule control.

• Start-up procedures.

And, generally speaking, all the studies to be performed before construction of the plant.

Over the years, Protech has developed Basic Engineering expertise in many areas.PROTECH has a team of experienced Process Engineers who are capable of carrying out

basic design of process plants from pilot plant level by close interaction with thetechnologies involved in process development.Following are the list of works done under

Basic Engineering:

Process Engineering

Specification of raw materials and utilities.

Specification of finished product and co-product and their capacities.





Preparation of equipment layout drawings – Plan & Elevation.

Preparation of mechanical data sheet for all fabricated equipment such as Vessels,

Tanks, Heat Exchangers etc. (NOT FABRICATION DRAWINGS) Preparation of specification sheet for bought out items like pumps, valves,

blowers, conveyors etc.

Verification and approval of vendor’s fabrication drawings for fabricatedequipment

Verification and approval of vendor’s documents / drawings for package units.

Preparation of specification and schedule for mechanical erection of equipmentfor tender purpose.

Piping Engineering

Piping layouts – Plan & elevation (including all process and utility service lines).

Isometric drawings for Pipes equal to and larger than 50 NB size (for all processand utility service lines).

Piping supports layout with details.

Stress Analysis of Piping. Bill of Quantities for Piping items.

Preparation of specification & schedule for piping erection for tender purpose.

Preparation of insulation specification and schedule for tender purpose.

Preparation of painting specification and schedule for tender purpose

Instrumentation Engineering

Final Instrument Summary.

Instrument data sheet for all the field instruments.

Instrument Loop schematics Instrument Layout and recommended cable tray routing drawing (within battery

limit) Instrument installation drawing Interlock description

List of alarm points with settings and ranges

Instrument cable / wiring schedule Material take-off for instrument cables, cable trays, tray supports etc.

Material take-off for field instrument installation hardware.

Final I / O List

Electrical Engineering Final Electrical consumer list

Preparation of Single line diagram

Motor location drawings Specification for Transformer, PCC & MCC, DG Set, Push Button Station &

other acccesories.

Electrical Cable & Cable Tray - Layout & Specification

Earthing / Lighting layout for process & utility buildings. Bill of Quantities for Cables / Cable trays, Earthing / Lighting, Push Button

Stations etc.



Bill of Quantities for Electrical Installation

Preparation of Electrical Tender, floating of enquiries to vendors and preparation

of bid analysis for order placement.

Civil Engineering

Preparation of Plot plan. Preparation of foundation layout and load data drawings for civil design purpose.

Detailed Civil drawings for Process & Utility buildings, Roads, Drains,Equipment Foundations, Pipe / Cable Racks etc.

Piling Design & Layout

Bill of Quantities for Civil & Structural works. Preparation of Civil Tender, floating of enquiries to vendors and preparation of

bid analysis for order placement.

Procurement activities are carried out to achieve most competitive prices and

deliveries while maintaining the quality.

The following Procurement activities are carried out.

Preparation of Enquiry specifications and forwarding them to the vendors

as per the approved list.

Receiving offers and arrange for obtaining technical clarifications from

the vendors wherever required.

Technical bid analysis and recommendations for all the

mechanical/piping/electrical and instrumentation items.

Purchase order indents for the mechanical/piping/electrical/instrument

items.

Follow up with the vendors for the documents/drawings after placement

of orders.



A team of expediting and inspection engineers are available for a totally

committed service for meeting the delivery schedule as well as the quality

Experienced Mechanical & Piping Engineers are available for supervision of Erection &

Precommissioning activities and fully experienced process engineers are available for

supervision of start-up & commissioning of the plant and also to provide valuableguidance to the Client's operating staff during the occurence of any troubleshooting.

BASIC ENGINEERING DESIGN & DRAWINGS BASIC ENGINEERING DESIGN & DRAWINGS

Basic Process Engineering Designs & DrawingsBasic Process Engineering Designs & Drawings

Involving the Following Based on Data Provided byInvolving the Following Based on Data Provided by

Know How Suppliers, Technologists, LaboratoryKnow How Suppliers, Technologists, Laboratory

Trials, Pilot Plant Trials or ManufacturingTrials, Pilot Plant Trials or Manufacturing

Experience. This is normally as follows.Experience. This is normally as follows.

• DETAILED PROCESS DESCRIPTION

• SPECIFICATIONS OF PRODUCTS , BY

PRODUCTS ,RAW MATERIALS





• OFDETAILED PROCESS DESCRIPTION

• SPECIFICATIONS OF PRODUCTS , BY

PRODUCTS ,RAW MATERIALS

• PROCESS FLOW SHEETS

•

P & I DIAGRAMS• HEAT & MASS BALANCES

• PROCESS EQUIPMENT LIST, SIZING, M.O.C, DESIGN DATA SHEETS

& SPECIFICATIONS• UTILITY EQUIPMENTS SIZING, DATASHEETS & SPECIFICATIONS

• OPERATING INSTRUCTIONS

• PROCESS CONTROL INSTRUMENTATION PHILOSOPHY

• PRELIMINARY, PLOT, BUILDING & EQUIPMENT LAYOUT FOR

PROCESS PLANTS,UTILITIES,QC & R&D LABORATORIES, RM, FG AND ENGINEERING,

WARE HOUSES,

OFFICES, STAFF AMMENITIES,SAFETY & FIRE FIGHTINGREQUIREMENTS, COMMUNICATION

SYSTEMS ETC.FICES, STAFF AMMENITIES,SAFETY & FIRE FIGHTING REQUIREMENTS,COMMUNICATION

SYSTEMS ETC.• EFFLUENT TREATMENT AND DISPOSAL FOR SOLID,LIQUID &

GASOUS EFFLUENTS.• ENVIRONMENTAL PROTECTION.

Documents

Basic Engineering 12