15
~diat. Phys. Chem. 1977, Vol. 9, pp. 1-15. PergamonPress. Printed in Great Britain. BASIC CONCEPTS OF RADIATION PROCESSING by Joseph Silverman Laboratory for Radiation and Polymer Science University of Maryland College Park, MD 20742, U.S.A. Abstract A brief introductory history of radiation processing is followed by an analysis, from a practical point of view, of the following: the properties of ionizing radiation; the funda- mental chemical effects produced by ionizing radiation; and a summary of radiation source technology. Introduction The potential practical value of ionizing radiation was recognized soon after the discovery of the x-ray by Roentgen and of radioactivity of Becquerel. The deposition of a few millicalories per gram of a tumor was found to have Drofound therapeutic effects. Cold sterilization was achieved in thick objects with radiation doses that would raise the temperature less than 10°C. Endothermic reactions were performed at low temperatures. Exothermic chain reactions were triggered with trivial doses. Long before World War II, the basic studies of S. C. Lind (using radium and its decay products) and the applied research of W. D. Coolidge (using an electron beam accelerator) blazed the path leading to almost all the known practical applications of ionizing radiation. However it was not until the post-war period that serious industrial inter- est developed. The reason for the delay is the lag in the development of practical radiation sources. Before the War, radionuclides were available in only small quantities at a cost of $1,000 per milliwatt of gamma power, and accelerators providing ex- ternal beams of charged particles were research tools for physicists. The nuclear fission reactor developed in World War II now provides relatively inexpensive gamma sources (~ $50,000 per kilowatt of gamma power), and there are now reliable rugged electron accelerators that can be obtained at reasonable costs (less than $10,000 per kilowatt of emergent beam power).

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~diat. Phys. Chem. 1977, Vol. 9, pp. 1-15. Pergamon Press. Printed in Great Britain.

BASIC CONCEPTS OF RADIATION PROCESSING

by

Joseph Silverman Laboratory for Radiation and Polymer Science

University of Maryland College Park, MD 20742, U.S.A.

Abstract

A brief introductory history of radiation processing is

followed by an analysis, from a practical point of view, of the

following: the properties of ionizing radiation; the funda-

mental chemical effects produced by ionizing radiation; and a

summary of radiation source technology.

Introduction

The potential practical value of ionizing radiation was

recognized soon after the discovery of the x-ray by Roentgen

and of radioactivity of Becquerel. The deposition of a few

millicalories per gram of a tumor was found to have Drofound

therapeutic effects. Cold sterilization was achieved in thick

objects with radiation doses that would raise the temperature

less than 10°C. Endothermic reactions were performed at low

temperatures. Exothermic chain reactions were triggered with

trivial doses. Long before World War II, the basic studies

of S. C. Lind (using radium and its decay products) and the

applied research of W. D. Coolidge (using an electron beam

accelerator) blazed the path leading to almost all the known

practical applications of ionizing radiation. However it was

not until the post-war period that serious industrial inter-

est developed.

The reason for the delay is the lag in the development

of practical radiation sources. Before the War, radionuclides

were available in only small quantities at a cost of $1,000

per milliwatt of gamma power, and accelerators providing ex-

ternal beams of charged particles were research tools for

physicists. The nuclear fission reactor developed in World

War II now provides relatively inexpensive gamma sources

(~ $50,000 per kilowatt of gamma power), and there are now

reliable rugged electron accelerators that can be obtained at

reasonable costs (less than $10,000 per kilowatt of emergent

beam power).

2 J. Silverman

There is another major postwar factor. Since 1945 atomic

energy commissions throughout the world stimulated and fos-

tered research in pure and applied radiation science. These

programs provided the detailed information underlying the post

war advances. Nevertheless, the actual radiation processes

and products and the electron accelerators now in industrial

use were developed almost entirely by private companies led by

determined and imaginative men using risk capital. These ef-

forts have not been in vain.

At present, radiation processes account for products

which by any reasonable reckoning have an annual sales value

over $ 400,000,000. While this constitutes a substantial

accomplishment, it is also clear that ionizing radiation has

not yet had a major impact on modern technology.

We shall now consider the characteristics of this tech-

nology. The purpose is to provide the audience with some of

the background necessary for an understanding of successes

and failures achieved thus far, and of the promise and limi-

tations of proposed applications,

Properties of Ionizing Radiation

Strictly speaking, radiation consists of electromagnetic

quanta or photons, and ionizing radiation consists of high

energy photons. In practice, "ionizing radiation" is a term

used not only for high energy photons, but also for energetic

charged particles (electrons, protons, alphas, ionizing fis-

sion fragments, fast neutrons, etc.) However, as shown below

in the discussion on radiation source technology, a realistic

discussion of radiation processing would limit our consider-

ation almost entirely to only two types of ionizing radiation:

cobalt 60 gammas (% 1.25 MeV), and electrons in the range

0.15 - i0 MeV.

Perhaps the first point to stress is that any product

exposed to these two types cannot become radioactive. Indeed

when electron accelerators are the sources of ionizing radia-

tion, radioactivity is not involved in the process in any way.

The penetrating properties of the two types of radiation

can be best considered in terms of the product of the linear

thickness and the density of an absorber (usually in units of

grams per square centimeter). Expressed in these units, the

Basic concepts of radiation processing 3

penetrating properties of gammas and high energy electrons

are to a first approximation independent of the composition of

the absorber. The "useful" penetration of an absorber by

monoenergetic electrons with any energy of E MeV is 0.33 E -2 g.cm (or 0.33 E/p cm, where 0 is the density in g.cm-3).

Thus 10 MeV electrons can be used to process a 3 cm thickness

of unit density material by irradiation from one side; elec-

trons with energies of a few hundred keV can be used to pro-

cess only coatings, thin films, and foamed plastics; electrons

with intermediate energies are used to irradiate plastic

sheets and tubing, insulated wire, etc. The gammas are far

more penetrating. Their energy is deposited in a manner that

approximates an exponential decrease in dose with increasing

depth in the absorber; the mean free path in unit density

material is about 30 cm. One may readily conclude that gammas

are used most effectively and efficiently for the processing

of thick products such as in the radiation sterilization of

cases of disposable biomedical supplies, the radiation steri-

lization of whole hams, the curing of thick wood-plastic com-

posites, etc.

The chemical and biological effects produced by electrons

are almost independent of the electron energy. The reason is

that the energy deposited per unit length (called LET) along

the path of the electron is almost independent of the elec-

tron energy. Thus the density of the chemically reactive

fragments produced along the pathlength is also independent

of electron energy. As an example the LET of electrons in

water is ~ 0.01 electron volts per angstrom unit over the

electron energy range 0.25 - 10 MeV.

The chemical and biological effects produced by the ab-

sorption of gammas is similar to that of a similar dose of

electrons delivered at the same dose rate. The primary inter-

action of a 60Co gamma with an absorber is Compton scattering,

in which an energetic electron is liberated. Thus the Compton

electrons from the 1.25 MeV photons also have an LET of o- 1

0.01 eV.A in water.

4 J. Silverman

Units, Formulas and Their Implications

The net effect produced by ionizing radiation is princi-

pally a function of the dose, or the amount of energy absorbed

per unit mass of the absorber. The unit of dose is the rad

which corresponds to the deposition of 100 ergs of energy by

a source of ionizing radiation to a gram of absorber. A more

useful unit is the megarad; most practical applications re-

quire doses in the range 0.01-100 Mrad.

Simple unit conversions lead to the following relation-

ship:

production rate -

where D = dose in Mrad;

and f = fractional efficiency.

360f ~ (i) D

Thus if an application requires a dose of 0.01 Mrad, as for

example the inhibition of sprouting in potatoes, a source

emitting one kilowatt of gamma power and absorbed by the pro-

duct with an overall efficiency of 25% can process nine metric

tons per hour. (Compare this with a kilowatt of electric

power which is just good enough to run a laundry iron or a

toaster.) Similarly one kilowatt hour of emitted gamma energy

can process nine metric tons. This demonstrates that a one

kilowatt radiation source can be a powerful industrial tool

and that one kilowatt hour of radiation energy can accomplish

far more than an equivalent amount of heat. An even more dra-

matic example is the fact that lethal doses of radiation (500

rad) involve the absorption of only a millicalorie per gram

of tissue; a similar absorption of heat energy would raise

body temperature perhaps a thousandth of a degree.

Thus it is clear that energy in the form of large quanta

can have more pronounced chemical effects than energy in the

form of small quanta. The reason becomes clear when we recall

that thermal energy is coupled most strongly to the transla-

tion, rotational and vibrational modes; only a small fraction

goes into the electronic modes of the absorber. Thus ioniza-

tion, bond rupture, and all the processes leading to chemical

reaction occur only in the high energy tail of the Maxwellian

distribution. Ionizing radiation is absorbed almost entirely

by the electronic structure of an absorber and is therefore a

Basic concepts of radiation processing 5

very effective and efficient generator of the reactive species

that initiate chemical reactions. In an energy-concious worl~

this advantage could be the basis of major industrial oppor-

tunities, provided of course that the cost of radiation energy

and the capital cost of radiation power are acceptable.

Another energy concept of radiation science is the G

value, which is used to describe the yield of radiation-in-

duced reactions. It is the number of molecules or ions pro-

duced or destroyed per i00 eV absorbed. Here is an example.

The gamma irradiation of methanol produces ethylene glycol

as well as additional products. The G value for glycol syn-

thesis, G(glycol), is 4; i.e. four glycol molecules are pro-

duced for every I00 eV absorbed. G(-MeOH), the G value for

methanol consumption, is about 10.

The following is a useful energy relationship involving

the radiation yield:

k production rate = 3.74 x 10 -4 GMf ~ ,

where M is the molecular weight of the product. Thus, in

order to get a large weight of product per kilowatt hour of

radiation energy absorbed, the product of the radiation yield

and the molecular weight must be high.

Consider once again the radiation-induced dimerization of

methanol to form ethylene glycol, for which M=64. Application

of the formula discloses that 0.i kg of glycol would be pro-

duced for every kilowatt-hour of radiation energy absorbed.

Since the efficient absorption of radiation energy in the re-

action mixture is likely to be about half of that emitted by

the radiation source, it takes the expenditure of 20 kWh of

radiation energy to produce a kilogram of the glycol. At a

price of a dollar per kilowatt-hour, radiation energy is too

costly. Even at a price of $0.10 per kWh it would be too

high.

On the other hand free radical chain reactions, such as

the polymerization of vinyl monomers, often have G values in

excess of 1,000. Such reactions with high kinetic chain

lengths have been studied in detail as possible radiation pro-

cesses. Both Brookhaven National Laboratory and the Takasaki

Radiation Chemistry Research Laboratory (JAERI) had large

6 J. Silverman

projects devoted to the polymerization of ethylene at high

pressures by cobalt-60 gammas. The results confirm that the

G value is high, that the polyethylene produced by gamma irra-

diation is at least as good as the conventional product, that

the processing methods are simple and safe, and that the costs

on a production scale of 50,000 tons per annum would be com-

petitive. Indeed, the BNL group is convinced the cost of the

gamma process would be lower than that of the conventional

process. Nevertheless the radiation process has not been

adopted by industry and the two research projects have been

terminated.

There is an important lesson to be learned from the

ethylene polymerization case. The purpose of the ionizing

radiation in this application is to initiate a free radical

which then continues to propagate without the additional ex-

penditure of energy. Thus the cost of ionizing radiation is

to be compared with that of chemical initiators. Since the

cost of initiation is a small element in the total cost of

production, it can provide only small advantages, at best, in

the net cost per unit of product. The fact that industry

would have to develop a new and strange technology to make a

small gain means there is little industrial incentive to ir-

radiate ethylene.

Does all this mean that ionizing radiation is to have no

role in high G reactions? Not at all. Both the curing of

acrylic paints on automobile dashboards by the Ford Motor Co.

and the grafting of acrylamide derivatives to fabric by the

Deering-Milliken Co. are both successful radiation applica-

tions involving relatively high G reactions. What it does

mean is that a high G is not enough. Either the product of

the radiation reaction must be more valuable or else the use

of radiation must show processing advantages which reduce

costs significantly. Thus there is still the possibility that

ethylene polymerization by radiation will be applied on the

commercial scale. The product is somewhat higher in density

and purer than polyethylene produced by the conventional high

pressure processes. Even more important the radiation reac-

tion is more easily controlled because the initiation rate

can be quenched in seconds by removing the source rods; in

Basic concepts of radiation processing 7

the conventional process there are occasional runaway reac-

tions leading to unscheduled plant shutdowns.

I pause here to point out a significant difference be ~

tween ionizing radiation and ultraviolet light (which is,

generally speaking, nonionizing radiation). These two energy

forms sometimes have the same principal effect on paints, that

is, they cure the paints by initiating a free radical polym-

erization. Thus if one were to consider coating polypropylene

panels with acrylic paints, both UV and electron beams would

be evaluated. While our session on surface applications will

reveal many advantages and disadvantages associated with each

technique, the electron beam process would have one major

advantage. Ultraviolet would cure the coating alone and ad-

hesion would be poor without special treatment of the polyo-

lefin backing; the electron beam would cure the coating and

provide covalent bonding between the coating and backing.

We have already seen that high G reactions do not offer

an easy path to commercial success. Let us now consider re-

actions where M is high. Of course, we are referring to

polymers, whose molecules have molecular weights of the order

of 10,000; even where the G value for a polymer effect is low,

(such as in crosslinking of polyethylene where G ~ i) small

doses can have relatively large effects on the physical and

mechanical properties. This is the basis of the most success-

ful application of radiation processing: the crosslinking of

polymers for use in electrical insulation and packaging.

Dose Rate

Any discussion of the effect of ionizing radiation must

take into account the effect of dose rate. The general prin-

ciple is that all sources of ionizing radiation with the same

LET produce the same chemical effect with the same dose, pro-

vided the energy is delivered at the same dose rate. LET

effects are small with the two principal sources used in in-

dustrial radiation processing, but dose rate effects can have

a major influence on the results.

A simple example of the dose rate effect can be seen in

radiation sterilization. At low dose rates (< 10,000 rad-h -I)

the reproduction rate of the bacteria compete with the rate

8 J. Silverman

of radiation-induced bactericide, so that the sterilization

dose is higher than it is at high dose rates.

Sometimes the dose rate effect is a fundamental aspect of

the reaction kinetics. At low dose rates, free radical polym-

erizations vary directly as the square root of the dose rate.

Thus a hundredfold increase in dose rate produces only a ten-

fold increase in the rate of conversion of monomer to polymer.

As the viscosity of the system increases, the rate dependence

on dose rate becomes linear. At very high dose rates, where

spur overlap phenomena begin to occur, the reaction rate tends

to become independent of dose rate.

The term '~dose rate" is complicated to some extent by the

characteristics of the radiation source. Some accelerators

produce a beam of electrons whose electrical characteristics

are constant with time. Others, such as the linear accelera-

tor, produce a continuous train of short high current pulses

separated by periods of zero current. Thus different devices

can produce different effects even when the time average dose

rate is the same.

Fundamental Chemical Effects

At first glance, it is not clear how ionizing radiation

can excite a molecule much less ionize it. The LET figures

quoted earlier show that an electron traversing a molecular

diameter loses, on the average, a few hundredths of an elec-

tron volt, which is about one percent of the mean ionization

potential. Actually a fast electron does not lose its energy

continuously. It goes down the energy scale dropping its

energy in discrete bundles averaging 100 eV. In a condensed

medium the average distance between successive interactions is

a few thousand angstroms apart and the spherical regionsoin

which the energy is deposited, called spurs, are 10-100 A in

radius. Inside the spur, the energy deposited is sufficient

to produce ions, radicals and excited species. In a low vis-

cosity medium, intraspur reactions occur almost at once and

after about a microsecond, the surviving reactive species and

the reaction products in the spur are sufficiently diffused

throughout the medium so that their subsequent reactions can

be described by homogeneous kinetics.

Basic concepts of radiation processing 9

For these early transient species, the G values are usu-

ally less than ten. For example, the G value for the forma-

tion of propagating radicals in styrene is 0.7; addition of

some methanol can raise it to 6. The G value for ion pair

formation in gaseous n-hexane is 4; G(ip) for the liquid is

0.i. Clearly additives and the state of the substance are im-

portant factors in the yield. For very early processes where

the energy associated with the initial event is very high, the

yields are independent of temperature.

The principal chemical effects are too numerous to cata-

log in an introductory talk but some salient points can be

drawn from a consideration of the following species produced

in polymers by ionizing radiation:

Crosslinks and scissions Free radicals Electron-cation pairs Unsaturation

Crosslinkin~ and scission: Crosslinking and scission are

simultaneous competitive phenomena and it is the ratio of the

two yields that determines the net effect. Regardless of

which predominates, the molecular weight distribution is

broadened by irradiation. Anti-oxidants, plasticizers, dyes,

fillers, oxidized impurities, etc. are common components of

industrial polymers; they affect the net result. Also mor-

phology can be a complicating feature. It appears that while

radiation crosslinking occurs in the amorphous regions of

polyethylene, the long-lived radicals associated with the

crystalline regions can turn into peroxides which initiate

degradation reactions. A practical solution often employed

is to anneal the irradiated polymer soon after the radiation

crosslinking.

Despite the complications, there are sufficient advan-

tages to make radiation-crosslinking a major success. We are

privileged to have as participants at this Meeting the prin-

cipal authors of this achievement: Professors A. Charlesby

and M. Dole whose fundamental work forms the basis of our

knowledge of this field, and Messrs. Paul Cook of Raychem and

William Baird of W. R. Grace who applied and extended this

knowledge with skill and resourcefulness.

i0 J. Silverman

In recent years, radiation-induced scission and degra-

dation have assumed some industrial importance. The degrada-

tion of polyethylene oxide is a commercial process. So is the

degradation of scrap polytetrafluoroethylene to produce a

useful component of spray lubricants. There is promise of

future application of radiation-scission in rayon synthesis

and solid waste treatment. The latter topic is the subject

of Professor Brenner's lecture.

Free radicals: The production of short-lived radicals

on the main chain of a polymer becomes useful only when these

reactive sites become the means of a practical polymer modi-

fication. Graft polymerization, in which the radical on a

chain composed of one set of repeating units can serve as the

initiation site for the addition of a side chain of another

set of repeating units, is a small but significant success in

the textile area, and is potentially one of the most impor-

tant industrial applications of ionizing radiation.

When the grafted side chains are linked to polymer mole-

cules on the surface of an object, surface properties such as

adhesion, wettability, etc. are modified without significant

effect on the bulk properties. If the grafted side chains

are randomly distributed throughout the object, bulk proper-

ties are also affected.

The use of radiation in grafting has several potential

advantages over alternative methods. The yield of the radical

sites on the main chain is independent of temperature and the

radicals are generated uniformly throughout the polymer to

be modified at a rate proportional to the dose rate. This

simplifies control over the reaction rate and the molecular

weight of the product. Thus the radiation method can be ap-

plied to many monomer-polymer pairs that are not easily

grafted by other methods. For example, radiation-induced

grafts can be formed in solid state combinations of monomer

and polymer. Also as a chain polymerization reaction, its

G value is high and the dose requirements are low, about a

megarad; thus the cost of radiation energy involved in graft-

ing processes is usually low.

Basic concepts of radiation processing Ii

Further comment about grafting will be heard shortly from

Dr. A. Chapiro, the imaginative contributor to radiation sci-

ence who invented the method. Also, Professor W. K. Walsh

will tell us in the session on surface applications about the

Deering-Milliken process and other grafting applications in

the textile industry.

Ion pairs: For those interested in using electrical com-

ponents such as coaxial cable and capacitors based on plastics

in the radiation field, the production of charge carriers in

polymers is of great interest. From the point of view of

chemistry they are of trivial interest except when they are

precursors of free radicals. Grafting to radiation-induced

cationic sites on the main chain can be done, in principle,

but such an approach does not appear to be fruitful.

Unsaturation: It often comes as a surprise that the

yield of transvinylene unsaturation in irradiated polyethylene

is as great as the yield of crosslinks, but aside from some

dosimetric applications, the unsaturation remains a somewhat

strange and untapped resource. Incidentally the production of

trans-unsaturation in polyethylene by a single-hit process

appears to be a unique property of ionizing radiation.

Vinyl Monomers

We have had occasion to refer to vinyl monomers and the

practical problems associated with radiation-induced polym-

erization. It is noteworthy that ionizing radiation exhibits

interesting characteristics that may yet be of practical

value. Unlike ultraviolet light, ionizing radiation not only

initiates radical polymerizations but also high yield ionic

polymerizations. Professor Tabata who has a long and produc-

tive career in radiation polymer chemistry will elaborate fur-

ther on the matter.

Biochemical Effects

In addition to the fundamental chemical effects leading

to the synthesis and modification of materials, ionizing radia .

tion induces gross biochemical effects that have been the

basis of intensive studies at major government and industrial

laboratories throughout the world. The most successful appli-

cation has been the radiation sterilization of sutures and

disposable medical supplies; the industrial company that has

been most effective and successful in applying the new

RPC Vol. 9, No. I -3--C

12 J. Silverman

technology is Johnson & Johnson and its subsidiary, Ethicon

Corp.; and the man who had the major role directing the tech-

nology to commercial success, Dr. Charles Artandi, is with us

at this Meeting. He will discuss the problems and progress

in this field in the session on biological applications.

This application was instituted in 1956 when electron machine

costs were $25,000 per kilowatt and the cost of electron

beam energy approached $50 per kWh. Despite the high cost of

the radiation process, the products provided enough advantages

in packaging and customer convenience to permit Ethicon to

dominate the market for sterile sutures with a high price pro-

duct. The success of Johnson & Johnson stimulated similar

ventures throughout the world.

At present, the radiation sterilization of drugs and

medicinal preparations is not practiced due in large measure

to the formidable obstacles associated with clearing such pro-

cedures through the regulatory agencies.

The radiation preservation of food represents one of the

great disappointments and one of the great opportunities of

radiation processing. The radiation can inhibit sprouting,

kill insects, eliminate molds and fungi and destroy bacteria,

with doses ranging from 0.01 Mrad for sprout inhibition to a

few megarad for sterilizing doses. A food preservation system

based on irradiation could require far less energy consump-

tion than that required for steam sterilization and refriger-

ation. As the competition for clean fuels increases and the

cost of energy becomes a more dominant factor it is apparent

that a detailed analysis is needed to determine whether it

will benefit society to emphasize energy conservation and

food preservation by widespread substitution of radiation pro-

cesses for thermal processes. Of course there is a major

problem associated with public acceptance. An even more

important factor is the attitude of the regulatory agencies

toward radiation preservation of food. Their insistence on

treating ionizing radiation as a food additive is unrealistic

at best and imposes unnecessarily harsh restrictions on the

development of radiation preservation. The lectures by Pro-

fessor Diehl and Dr. Dierksheide will be instructive.

Basic concepts of radiation processing 13

Another biochemical application of ~ajor i~portance

is the radiation treatment of sewage. In addition to the de-

crease in the settling time of sewage sludge, ionizing radia-

tion also decreases the population of microflora. This field

has had a long but difficult past. In recent years there has

been an upsurge of serious and reliable work, particularly in

Germany and the United States. It will soon be possible to

determine whether the dose level sufficient to kill enough

microscopic life to satisfy public health authorities can be

performed at an acceptable cost. The lecture by Dr. S~ss on

the pasteurization of sewage sludge will be an interesting

commentary on what could be the first truly large scaIe pro-

cess application of ionizing radiation.

Industrial Effluents

Just two years ago, there was news of a novel and poten-

tially important development in applied radiation science.

Studies sponsored by Ebara Industries and performed at the

Takasaki Laboratory of the Japan Atomic Energy Research Insti-

tute showed that irradiation of stack gases from an oil burner

could achieve major reductions in NO x and SO 2 concentrations

with doses of a few megarads. The radiation chemistry of the

gas reaction is a fascinating puzzle. More important is the

effect itself and the possible practical applications to the

stack gases of metal refineries and power plants. Dr. S.

Machi's lecture on the subject is the first major disclosure

of the details of the JAERI study. It should be a highlight

of the Meeting.

Other processes have been suggested for the irradiation

of industrial effluents, e.g. textile wastes containing dyes

and chemical plant effluents containing traces of phenol.

It appears that the radiation effects destroying the unde-

sirable solutes may produce equally undesirable residues.

None of the proposed processes appears practical.

Source Technology

Perhaps the most important advances over the last 10

years have been in the field of source technology. This in-

cludes not only the sources themselves but also in peripheral

areas such as dosimetry, conveyor systems, materials of con-

struction and the calculation procedures for optimum source

14 J. Silverman

utilization. We now have safe reliable equipment available

at reasonable prices, as well as an array of good quality con-

trol techniques and materials handling equipment.

Developments in electron machine technology are particu-

larly impressive. All the significant accomplishments leading

to the Dynamitron of Radiation Dynamics, Inc. and the ICT of

High Voltage Engineering Corp. have been the result of the

dedicated research effort of the small private companies that

produce the two devices now dominating the radiation process-

ing industry. The machines are high power (i0-i00 kW), high

dose rate (~ 1 Mrad. sec -I) devices in the 0.4 - 3 MeV range.

Western Electric Co. which produces 3x!09 meters per year of

irradiated insulated wire with Dynamitrons finds that the

reliability of the electron accelerators is comparable to

that of the plastic extruders. In the 10-100 kW range, for

low penetration applications the only reasonable choice is

an electron machine.

Recent developments, particularly by Energy Sciences, Inc

in the direction of low energy machines (< 0.2 MeV) have

aroused considerable interest particularly for textile and

film applications. A unique feature of the ESI approach is

the use of a long continuous filament that emits high energy

electrons in the form of a curtain. In competitive devices

the electrons are emitted as a pencil beam that are scanned

in the dimension perpendicular to the motion of the product.

We will have ample opportunity at this Meeting to hear"

people with experience using electron beam facilities describ-

ing their experience. Of special interest should be the

lecture by Mr. William Baird of W. R. Grace concerning the

many electron machines used by the Cryovac Division in the

production of irradiated heat shrinkable packaging.

As the cost of electron beam energy sinks lower there is

once again the possibility that conversion of the kinetic

energy of electrons to photons may provide practical competi-

tion to 60Co. Nevertheless industry still holds to the view

that 60Co with all its limitations and high cost holds an

advantage over electron beam generators especially when the

power requirements are low and the penetration requirements

are high. Gamma sources are low dose rate devices

Basic concepts of radiation processing 15

(< i Mrad.h -l) and ostensibly large inventories produce low

radiation power. For example a megacurie of 60Co produces

less than 15 kW of gamma power. A disadvantage of 60Co

sources is that they are always on and the large mean free

path of the gammas does not permit high utilization efficiency

without a complex conveyor system. With a 60Co source as com-

pared with an electron beam generator the greater simplicity

of the radioactive source is offset by the greater complexity

of the materials handling system. Nevertheless 60Co contin-

ues to dominate the field of radiation sterilization and low

volume products such as wood plastic flooring.

Any serious discussion of source technology soon excludes

separated fission products, spent fuel rods, chemonuclear

reactors, positive ion accelerators, etc. Although each has

some potential merit the costs and the developmental problems

are prohibitive in the light of the potential gains. The

last year has seen an increased emphasis on a new radiation

source: fast neutrons from fusion reactors. Although fast

neutrons have been available from the nuclear fission reactor,

they carry only a small portion of the energy of fission and

they are difficult to get at. Fusion reactors emit some 70%

of their energy in the form of penetrating fast neutrons, and

access to the neutrons from the fusion reactor is potentially

much easier, particularly if it is a pellet fusion reactor.

KMS Fusion, Inc. has taken the lead in the development of

radiation chemistry processes based on neutrons from laser

fusion. At this Meeting, Dr. H. Gomberg of KMS Fusion will

present some of the stimulating and imaginative processing

ideas developed by his company.

This has been a cursory survey of the basic elements

of radiation processing. The papers that follow shall fill

in the details.