BASE UNIT for HOME MODULAR LIGHT SYSTEM

ILLUSTRATED ASSEMBLY MANUAL H8006IP-2

Create your own domestic-modular

light control system.

K8006K8006

Total solder points: 234 Difficulty level: beginner 1 2 3 4 5⌧ advanced

VELLEMAN NV Legen Heirweg 33

9890 Gavere Belgium Europe

www.velleman.be www.velleman-kit.com

3

Features & specifications

Features :

Create your own domestic modular light control system. For use with optional dimmer module (K8007), timer module (K8008), relay

output module (K8027) and slow on-off dimmer (K8029). Bus system holds up to five plug-in units. Optically insulated push button inputs. Can be controlled with open collector circuits (ex. K8000 computer interface

card or with 15-channel IR receiver K8050, K6711). Local control pushbuttons included. LED power and mains indicator. LED operation indicator for each channel. Low-voltage control circuit for extra safety. Each plug-in slot is fused. Includes 10 LED’s for pushbutton illumination. A custom enclosure for rail mounting is available (B8006).

Specifications

• Five separate channels. • Maximum output : 2.5A per channel (fuse protected). • Push button control current: 150mA. • Open collector control current: 35mA DC. • Power supply: 24VAC / 300mA. • Supply voltage for modules: 110V to 240VAC. • PCB dimensions: 107 x 160 x 70mm/ 4.2”x6.3”x2.8”.

OPTIONS

K8007 : Dimmer module. K8008 : Timer module. K8027 : Relay module. K8029 : Slow on/off dimmer. K8050 : 15-channel IR receiver. K8049 : 15-channel IR transmitter. K8051 : 15-channel IR remote stick. B8006 : DIN-rail module (enclosure).

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Assembly hints

1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully. 1.1 Make sure you have the right tools: • A good quality soldering iron (25-40W) with a

small tip. • Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to

the tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.

• Thin raisin-core solder. Do not use any flux or grease. • A diagonal cutter to trim excess wires. To avoid injury when cutting

excess leads, hold the lead so they cannot fly towards the eyes. • Needle nose pliers, for bending leads, or to hold compo-

nents in place. • Small blade and Phillips screwdrivers. A basic range

is fine.

For some projects, a basic multi-meter is required, or might

be handy 1.2 Assembly Hints : ⇒ Make sure the skill level matches your experience, to avoid disappointments. ⇒ Follow the instructions carefully. Read and understand the entire step before

you perform each operation. ⇒ Perform the assembly in the correct order as stated in this manual ⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the draw-

ings. ⇒ Values on the circuit diagram are subject to changes. ⇒ Values in this assembly guide are correct*

0.000

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⇒ Use the check-boxes to mark your progress. ⇒ Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet. 1.3 Soldering Hints :

1- Mount the component against the PCB surface and carefully solder the leads

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

Assembly hints

DO NOT BLINDLY FOLLOW THE ORDER OF THE COMPONENTS ONTO THE TAPE. ALWAYS CHECK

THEIR VALUE ON THE PARTS LIST!

6

Construction

R1 : 3K3 (3 - 3 - 2 - B)

3. 1/4W Resistor.

R...

D1 : 1N4148 D2 : 1N4148 D3 : 1N4148 D4 : 1N4148 D5 : 1N4148 D6 : 1N4148 D7 : 1N4007 D8 : 1N4007 D9 : 1N4007 D10 : 1N4007 D11 : 1N4007 D12 : 1N4007 D13 : 1N4007 D14 : 1N4007 D15 : 1N4007 D16 : 1N4007 D17 : 1N4007

1. Diodes (check the polarity)

CATHODE

D...

ZD1 : 47V / 1,3W ZD2 : 47V / 1,3W

2. Zener diodes (check the polarity)

CATHODE

ZD...

R2 : 180 (1 - 8 - 1 - B - 9) R3 : 180 (1 - 8 - 1 - B - 9) R4 : 2K2 (2 - 2 - 2 - B - 9) R5 : 2K2 (2 - 2 - 2 - B - 9) R6 : 180 (1 - 8 - 1 - B - 9) R7 : 180 (1 - 8 - 1 - B - 9) R8 : 2K2 (2 - 2 - 2 - B - 9) R9 : 2K2 (2 - 2 - 2 - B - 9) R10 : 180 (1 - 8 - 1 - B - 9) R11 : 180 (1 - 8 - 1 - B - 9) R12 : 2K2 (2 - 2 - 2 - B - 9) R13 : 2K2 (2 - 2 - 2 - B - 9) R14 : 180 (1 - 8 - 1 - B - 9) R15 : 180 (1 - 8 - 1 - B - 9) R16 : 2K2 (2 - 2 - 2 - B - 9) R17 : 2K2 (2 - 2 - 2 - B - 9) R18 : 180 (1 - 8 - 1 - B - 9) R19 : 180 (1 - 8 - 1 - B - 9) R20 : 2K2 (2 - 2 - 2 - B - 9) R21 : 2K2 (2 - 2 - 2 - B - 9) R22 : 100K (1 - 0 - 4 - B - 9) R23 : 100K (1 - 0 - 4 - B - 9)

4. 1/2W Resistors.

R...

SW1 SW2 SW3 SW4 SW5

5. Pushbuttons

SW...

IC1 : 6P IC2 : 6P IC3 : 6P IC4 : 6P IC5 : 6P

6. IC sockets

7

Construction

LD1 LD2 LD3 LD4 LD5 LD6 LD7

7. LEDs. Watch the polarity!

LD1

CATHODE

3mm RED

SK1 : 10 POLE SK2 : 10 POLE SK3 : 10 POLE SK4 : 10 POLE SK5 : 10 POLE

SK...

HOT GLUE GUNLIJMPISTOOLPISTOLET A COLLEHEISKLEBEPISTOLE

SK6 to SK10 : 2P+2P+2P+2P+2P

SK11 to SK13 : 2P+2P+2P SK14: 2-POLE (wide) SK15: 2-POLE (wide) SK16: 2-POLE (wide) SK17: 2-POLE (wide) SK18: 2-POLE (wide) SK19: 2-POLE (wide) SK20: 2-POLE (wide)

9. PC Terminal blocks (Slide the terminal blocks, one into each other)

8. PCB Edge Connectors (Watch the orientation!)

8

Construction

F1 : 2,5A SLOW F2 : 2,5A SLOW F3 : 2,5A SLOW F4 : 2,5A SLOW F5 : 2,5A SLOW

10. Fuse Holder + Fuse

F...

C1 : 22µF/50V C2 : 22µF/50V C3 : 22µF/50V C4 : 22µF/50V C5 : 22µF/50V

11. Electrolytic capacitors. Check the polarity !

C...

SK21 : 6-POLE

12. Modular Jack

SK...

IC1 : 4N27, TIL111 or eq. IC2 : 4N27, TIL111 or eq. IC3 : 4N27, TIL111 or eq. IC4 : 4N27, TIL111 or eq. IC5 : 4N27, TIL111 or eq.

13. Insert the OPTO Coupler into the socket (Watch the position of the notch!)

IC...

2

1

6 4

5

PIN 1

9

CAUTION: MOST PARTS OF THE CIRCUIT CARRY DANGEROUS VOLTAGES (MAINS) ! OBSERVE ALL SAFETY REQUIREMENTS THAT MIGHT APPLY !

First, make sure to apply an extra layer of solder on all thinned PCB tracks because these have to handle high currents. Connect a light bulb rated for the wall outlet voltage (mains) to LOAD 1. Insert a dimmer module (K8007) or timer module (K8008) into the first slot (mind the direction, the components must point to the left). Connect a 24VAC/300mA source (e.g. transformer) to the 24VAC connector. LD6 will light. Connect the 110-240V mains to the SUPPLY Neutral and Live connector. LD7 will light.

Push button SW1. The module will be activated, and the light bulb will light. For dimmer/timer module operation details, please check their manuals. All remaining slots must be tested in the same way. Disconnect the mains when removing modules or wiring.

14. Testing the Unit

24VAC LOAD1N

1 C 2 C 3 CC

VELLEMAN P8006'1L

SUPPLY

PUSH BUTTON INPUTS

SK1 SK2 SK3 SK4 SK5

10

1 1 1 1

C

31

4 5

2

OPE

NC

OLL

ECTO

RIN

PUTS

C

LOAD2N LOAD3N LOAD4N LOAD5N N

101010

1 2 3 4 5

DANGER

HIGHVOLTAGE

24VAC INDICATION

LD6LD7

24VAC/300mA

TRANSFORMER

DIM

ME

R O

R T

IME

R M

OD

ULE

WALL OUTLET

WALL OUTLET

4 C 5

SW1 SW2 SW3 SW4 SW5

Testing

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Choose a suitable location for the unit. Probably, the best location is near the fuse box. An optional enclosure (B8006) is available, for safe installation of the unit on a DIN rail. Whatever enclosure you use, make sure to provide sufficient airflow, as the dimmer modules might run hot during use. If you choose the optional B8006 enclosure, drill a number of ventilation holes in the top and bottom part of the cover lid. The drawing below shows a connection example. Make sure your wiring complies with the local safety requirements.

If doubt, consult a licensed technician !

15. Final Connection

24VAC LOAD1N

1 C 2 C 3 CC

VELLEMAN K8006

LSUPPLY

C

LOAD2N LOAD3N LOAD4N LOAD5N N

1 2 3 4 5

DANGER

HIGHVOLTAGE24VAC

PRIM

L N

L N

PUSH BUTTONS

AC POWER

CIR

CU

ITBR

EAK

ER16

A

TRA

NSF

OR

ME

R

OP

ENC

OLL

ECT

OR

INPU

TS

4 C 5

SW1 SW2 SW3 SW4 SW5

2K21N4148

C

LED

CA

AC

PUSH BUTTON

Final Connection

REMARK: 10 LEDs are provided, together with diodes and resistors, to allow push button illumination. Do not use more than 5 illuminated push buttons per channel.

Fig. 1.0

11

The drawing below shows a connection example with open collector outputs (e.g. K8000 computer interface board, or K8050 (K6711) remote control receiver). The open collector inputs are also available via modular connector SK19, which allows easy and fast connection to a control circuit.

16. Interfacing with open collector outputs

24VAC LOAD1N

1 C 2 C 3 CC

VELLEMAN K8006

LSUPPLY

C

LOAD2N LOAD3N LOAD4N LOAD5N N

1 2 3 4 5

D AN GER

HIGHVOLTA GE24VAC

PRIM

L N

L N

PUSH BUTTONS

AC POW ERC

IRC

UIT

BR

EA

KE

R16

A

TR

AN

SFO

RM

ER

OPE

NCO

LLE

CTO

RIN

PU

TS4 C 5

SW1 SW2 SW3 SW4 SW5

1 2 3 4 5C

COLLECTOROPEN

OUTPUTS

Interfacing with open collector outputs

Fig. 2.0

12

2C 3C 4C 5CPUSH BUTTON INPUTS

SW1 SW2 SW3 SW4 SW5

N LOAD5N N

1 2 3 4 5

DANGER

HIGHVOLTAGE

TRAN

SFOR

MER

24VAC

PRIM

24VAC LOAD1N

1C

VELLEMAN K8006

LSUPPLY

OPE

NC

OLL

ECTO

RIN

PUTS

C

LOAD2N LOAD3N LOAD4

TRAN

SFOR

MER

2 x 9VAC

PRIM

GND VA VB 1 2 3 4 5 6 7 8 + GND

VELLEMAN K8046

AC POWER

9 0 9

L N

AC POWER

L N

AC POWER

17. Home modular light system controlled by touchscreen (K8046)

Connection example with K8046

13

18. PCB Layout

SK

15

SK

6S

K7

SK

21

24V

AC

LOA

D1

N

1C

VELL

EM

AN P

8006

'1

R7D9

F2

R8R6

D3

R9

R3D7

F1

2.5A SLOW

LD1

R4R2

D2

R5L

SU

PP

LY

N nc L L nc LD LOAD

DA

TAC E

IC1

1

IC2

1

SK

1

1

SK

2

1

C

31

45

2

OPENCOLLECTORINPUTS

LD6

D1R1

LD7

R22

D17

R23

SK

11C

SK

12S

K13

D8

SK16 LO

AD

2N

SK

17 LOA

D3

NS

K18 LO

AD

4N

SK

19LO

AD

5N

SK

20N

LD2

D10

1010

SK1

4

12

34

5

DAN

GE

R

HIG

HV

OL T

AGE

C1

5

INP

UTS

OPE

N C

OLL

EC

TOR

24V

AC

IND

ICA

TIO

N

2.5A SLOW

2C

SK9

SK

104

C5

CS

K83

C

C2

R11D11

F3

R12R10

D4

R13IC3

1

SK

3

1

LD3

D12

102.5A SLOW

C3

R15D13

F4

R16R14

D5

R17IC4

1

SK

4

1

LD4

D14

10

2.5A SLOW

C4

R19D15

F5

R20R18

D6

R21IC2

1

SK

5

1

LD2

D16

10

2.5A SLOW

C5

C1

SW1

SW

2S

W3

SW

4S

W5

2K2

2K2

PU

SH

BU

TTO

N IN

PU

TS

ZD1 ZD2

PCB Layout

14

19. Diagram

D7

1N40

07

R4

2K2/

.6W

LD1

LED

3RL

21

645

4N27IC1

1

C1

22u/

50V

R5

2K2/

0.6W

R3

82/0

.6W

R2

82/0

.6W

D2

1N41

48

1 2 L 4L 3 5 LOA

D

LOA

D76 D

ATA

8 EC 9 10N

2.5A

SLO

WF1LOA

D1

N

D8

1N4 0

07

DA

TA

9 E 10C8LOA

D

LOA

D6 75L L 432

LOA

D2

2.5A

SLO

WF2

N

N 1

DAT

A

9 E 10C8LOA

D

LOA

D6 75L L 432

LOA

D3

2.5A

SLO

WF3

N

N 1

DA

TA

9 E 10C8LOA

D

LOA

D6 75L L 432

LOA

D4

2.5A

SLO

WF4

N

N 1

DA

TA

9 E 10C8LOAD

LOAD

6 75L L 432

LOA

D5

2.5A

SLO

WF5

N

N 1

21

645

4N27

IC2 LD

2LE

D3R

L

R8

2K2/

0.6W

C2

22u/

50V

D10

1N4 0

07

R7

82/0

.6W

2

D3

1N41

48

R6

82/0

.6W

R9

2K2/

.6W

D9

1N40

07

R12

2K2/

0.6W

LD3

LED

3RL

321

645

4N27IC3

R11

82/0

.6W

D12

1N4 0

07

C3

22u/

50V

D11

1N40

07

R13

2K2/

.6W

R10

82/0

.6W

D4

1N41

48

R16

2K2/

0.6W

LD4

LED

3RL

421

645

4N27IC4

R15

82/0

.6W

D14

1N4 0

07

C4

22u/

50V

D13

1N40

07

R17

2K2/

.6W

R14

82/0

.6W

D5

1N41

48

R20

2K2/

0.6W

LD5

LED

3RL

521

645

4N27IC5

R19

82/0

.6W

D16

1N4 0

07

C5

22u/

50V

D15

1N40

07

R21

2K2

R18

82/0

.6W

D6

1N41

48

NL

24V

ACM

AIN

S

SK1

SK2

SK3

SK4

SK

5

SK14

SK

15S

K16

SK

17S

K18

SK19

SK20

5 4 23 1 C

CSK

6

SK1

1...S

K13

& S

K21

LD6

LED

3RL

D1

1N4 1

48

R1

3K3

OP

EN

CO

LLE

CTO

R

INP

UTS

PU

SH B

UTT

ON

INP

UTS

LD7

LED

3RL

R23

100K

/.6W

D17

1N4 0

07

R22

100K

/.6W

2K2

1N41

48

1N41

482K

2

24V

AC

IND

ICA

TIO

N

DAN

GE

R H

IGH

VO

LTA

GE

C

2K2

2K2

1N41

48

1N41

48

C

2K2

2K2

1N41

48

1N41

48

C

2K2

2K2

1N41

48

1N41

48

C

2K2

2K2

1N41

48

1N41

48

SK7

SK8

SK9

SK10

SW

1KR

S06

11SW

2K

RS

0611

SW

3KR

S06

11SW

4K

RS

0611

SW

5K

RS

0611

47V

ZD1

47V

ZD2

Diagram

Modifications and typographical errors reserved - © Velleman nv. H8006IP'2 - 2004 - rev.1

VELLEMAN KIT NV Legen Heirweg 33

9890 Gavere Belgium Europe

Info ?: http://www.velleman.be

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