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You Can Rely On Us! Edition 2/2006 Backlash-free Drive Components Complete Catalogue

Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

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Page 1: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

Yo u C a n R e l y O n U s !

Ed

itio

n 2

/20

06

Backlash-freeDrive Components

Complete Catalogue

Page 2: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

G E R W A H T h e C o m p a n y

EuropeUSA

Canada

BrazilSouth Africa

Israel

India

China

Japan

Taiwan

Thailand

Singapore

Australia

NewZealand

Argentina

The Headquarters

DIN EN ISO 9001(Cert. No. 0063-D)

GERWAH GmbH is a successful me-dium sized company offering drive tech-nology solutions to the machine toolsindustry.We have earned worldwide recognitionfor offering innovative customer orientedsolutions.

PETER® is the registered trade mark ofGERWAH. Under this brand name Key-less Shaft/Hub Connections have beendeveloped since 1948.

Worldwide representations

GERWAH - you can rely on us!

Mexico

Chile

Peru

2 [email protected] • www.gerwah.com • Phone 0049-6022-22040 F a x 0 0 4 9 - 6 0 2 2 - 2 20 4 1 1 • D - 6 3 8 6 8 G r o s s w a l l s t a d tYo u C a n R e l y O n U s !

Page 3: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

D r i v e C o m p o n e n t s O v e r v i e w

NewZealand

Metal BellowCouplingsPage 4

Servo-insertCouplingsPage 10

SafetyCouplingsPage 16

Line ShaftsPage 24

PermanentMagnetic

Clutches & BrakesPage 25

Shaft/HubConnections

Page 26

[email protected] • www.gerwah.com • Phone 0049-6022-22040 F a x 0 0 4 9 - 6 0 2 2 - 2 2 0 4 1 1 • D - 6 3 8 6 8 G r o s s w a l l s t a d tYo u C a n R e l y O n U s !

The details in this catalogue describe theproducts and do not represent guaranteedqualities. The user is responsible for checking

and defining the technical characteristics ofhis particular application. We reserve the rightto make changes at any time without notice.

We cannot be held responsible for any omis-sions or printing errors. Deliveries are basedon individual detailed contractual agreements.

Detailed catalogue information oneach coupling line is available upon requestor downloadable online at www.gerwah.com

Page 4: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

4 Yo u C a n R e l y O n U s !

For detailed technical informationask for our special cataloguefree Metal Bellow Couplings

to www.gerwah.com

• Pumps with axialand vertical drives

• High dynamicportal drives

• Spindle lifting units

• Linear units

• Packaging machines

• Machine tools

• Special machines

• Backlash-free transmission of torque

• High torsional stiffness, precisetransmission of rotational position

• Compensation of radial, axial andangular misalignment

• Metal bellow made of stainless steel

• Not sensitive to temperaturesbetween -30°C and +100°C, highertemperature ranges available on request

• Nominal moments between 0,1 – 5000 Nm

EK

DKN AKN AKD

BK

Metal bellow coupling withradial set screws; 0,1-10 NmTechn. Data in Special Catalogue

Metal bellow coupling withclamping hubs; 0,4 -10 NmTechnical Data Page 5

Metal bellow coupling with clampinghubs and shorter length; 18 -500 NmTechnical Data Page 6

Metal bellow coupling withclamping hubs; 18 -500 NmTechnical Data Page 7

Metal bellow coupling with innerconical hub; 30 -5000 NmTechnical Data Page 8

Metal bellow coupling withouter conical hub; 18 - 5000 NmTechn. Data in Special Catalogue

Metal bellow coupling withclamping hubs; 0,2- 300 NmTechn. Data in Special Catalogue

Metal bellow Coupling withflange; 18 -5000 NmTechn. Data in Special Catalogue

Characteristics

AK

AK/SB CK

Range ofapplications

Backlash- f ree Meta l Be l low Coupl ingsBacklash- f ree Meta l Be l low Coupl ings Series

Page 5: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

5Yo u C a n R e l y O n U s !

Oderingdata

DKN 20/42 - 6,35H7 - 10H7 - xxx

Type length

Bore diameter D1

Bore diameter D2

Further details e.g. material, keyway

Hub bores Standard quality of fitting H7Custom bores on request

Standard bores DKN 4-15 Ø 6H7DKN 20 Ø 6H7 and 10H7DKN 45-100 Ø 10H7

Materials Hubs made of aluminiumMetal bellow made of stainless steelStainless steel version also available

Rotational speed 15.000 min-1

1) Tolerance of keyway; standard JS9

Backlash-free Metal Bellow Coupling Series DKN miniatureBacklash-free Metal Bellow Coupling Series DKN miniature

DKNKG (DIN 912)

keyway acc. to DIN 68851) optionally

D3

L ± 1

Ø A

Ø D

2H7

Ø D

1H7

C

I

Dimensionsseries DKN

Type

Ø A (mm)C (mm)L (mm) ±1I (mm)D1/D2 (mm) H7 min. - max.D3 (mm) Clearance diameterG (DIN 912) 8.8K (mm)

15,57

21 / 24 / 282,4

3-6,517,5M25,6

4

15,57

23 / 26 / 302,4

3-6,517,5M25,6

9

209

26 / 303

3-1021

M2,57

15

2512

32 / 38 / 423,5

3 -1227M39

20

32,514

41 / 504,5

6 -1634M411,5

45

40,514,5

47 / 575

6-1941,5M415,5

100

Technicaldata

series DKN

Type

Nominal torque (Nm) TKN

Misalignment (mm) radial Kr

(mm) axial Ka

(degree) angular Kw

Torsional stiffness (Nm/rad) CTdyn

Moment of inertia (g cm2) JTightening torque of theretaining screws (Ncm) MA

Weight (g) m

4

0,40,1 / 0,15 / 0,20,2 / 0,3 / 0,4

1,2- 2250 / 190 / 150

2,6

309

9

0,90,1 / 0,15 / 0,20,2 / 0,3 / 0,4

1,2- 2500 / 380 / 3002,6 / 2,9 / 3,2

309 / 10 / 11

1,50,1 / 0,150,25 / 0,4

1,2- 2750 / 700

11/ 12

8022 / 24

15 20

20,1 / 0,2 / 0,250,3 / 0,4 / 0,5

1,2- 21500/1300/1000

25 / 27 / 28

10036 / 38 / 40

45

4,50,1 / 0,20,3 / 0,5

1,2- 26500 / 4000

98 / 103

30074 / 78

100

100,15 / 0,250,4 / 0,5

1,2- 28100 / 6700

231 / 250

300120 / 130

Page 6: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

6 Yo u C a n R e l y O n U s !

Oderingdata

AKN 150 - 30H7 - 35H7 - xxx

Type

Bore diameter D1

Bore diameter D2

Further details e.g. material, keyway

Backlash-free Metal Bellow Coupling Series AKNBacklash-free Metal Bellow Coupling Series AKNwith increased torsional stiffness with clamping hub

TechnicalData

series AKN

Dimensionsseries AKN

Hubs 18 - 60 made of aluminium, hubs 80 - 500 made of steel; other materials available on request1) Tolerance of keyway; standard JS92) Smaller diameters possible for lower transmission torque3) Stanless steel version also available

Type

Nominal torque (Nm) TKN

Torsional stiffness(103 Nm/rad) CTdyn

Radial spring stiffness (N/mm) Cr

Axial spring stiffness (N/mm) Ca

Moment of inertia (10-3 Kgm2) JTightening torque of theretaining screws (Nm) MA

Weight (approx. kg) mMax. (mm) radial Krapproved (mm) axial Kamisalignment

(degree) angular Kw

Max. rotating speedat V= 30 m/s (min-1) n max

18

188

20050

0,08

70,20,20,51,5

12700

30

303572050

0,1/0,16

15 /120,2 / 0,3

0,10,41

10200

60

6075

110090

0,3 /0,5

40 /300,5 /0,6

0,10,41

8600

80

801301200

801,4 /2,3 /2,8

60/55/501,7 / 2,1/ 2,3

0,20,41

6800

150

1501502000150

1,4 /2,3 /2,8

80/70/501,7 / 2,1/ 2,3

0,20,41

6800

200

2001702500150

2,6 /4,2

100/802,5 / 3,3

0,20,41

6300

300

3005006300280

4,6 / 6,2

110/903,4 / 4,1

0,20,41

5900

500

5006808800100

9

1454,80,20,51

4900

Type 18

63464512102524M517,548

30 60 80 150 200 300 500

6556

47 / 5615

10 / 2020 / 25

16M6

16 / 2056

7866

57 / 6619,5

14 / 2323 / 35

20M8

20 / 2470

9183

68/80/8421,5

20/28/3528/35/40

24M10

24/27/2884

9183

68/80/8421,5

20/28/3528/35/40

24M10

24/27/2884

10090

80 / 9025,5

25 / 3232 / 42

24M12

26 / 3193

102110

90 / 9626

32 / 4040 / 45

27M12

32 / 35102

11012211029,5406028

M1240

115

L (mm) ±2Ø A (mm) max.Ø B (mm)C (mm)D1H7/D2H7 2) (mm) min.

(mm) max.F (mm)IK (mm)H (mm) Clearance diameter

AKNKI (DIN 912)

keyway acc. to DIN 68851) optionally

H

Page 7: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

7Yo u C a n R e l y O n U s !

Oderingdata

AKD 150 - 30H7 - 35H7 - xxx

Type

Bore diameter D1

Bore diameter D2

Further details e.g. material, keyway

Backlash-free Metal Bellow Coupling Series AKDBacklash-free Metal Bellow Coupling Series AKDwith clamping hub

Technicaldata

series AKD

Dimensionsseries AKD

Hubs 18 - 60 made of aluminium, hubs 80 - 500 made of steel; other materials available on request1) Tolerance of keyway; standard JS92) Smaller diameters possible for lower transmission torque3) Stanless steel version also available

Type

Nominal torque (Nm) TKN

Torsional stiffness(103 Nm/rad) CTdyn

Radial spring stiffness (N/mm) Cr

Axial spring stiffness (N/mm) Ca

Moment of inertia (10-3 Kgm2) JTightening torque of theretaining screws (Nm) MA

Weight (approx. kg) mMax. (mm) radial Krapproved (mm) axial Kamisalignment

(degree) angular Kw

Max. rotating speedat V= 30 m/s (min-1) n max

18

186

8540

0,08

70,20,20,51,5

12700

30

302522030

0,1/ 0,16

15 /120,2 / 0,3

0,20,51,5

10200

60

605033055

0,3/ 0,5

40/300,5 / 0,6

0,20,51,5

8600

80

807540055

1,4 / 2,3 / 2,8

60/55 / 501,7 / 2,1/ 2,3

0,20,51,5

6800

150

15010060085

1,4 / 2,3 /2,8

80/70/ 501,7 / 2,1/ 2,3

0,20,51,5

6800

200

20012045085

2,6 /4,2

100/ 802,5 / 3,3

0,20,51,5

6300

300

3002801500150

4,6 / 6,2

110/ 903,4 / 4,1

0,20,51,5

5900

500

5003101000

859

1454,90,21

1,5

4900

Type 18

71464512102532M517,548

30 60 80 150 200 300 500

7356

47 / 5615

10 / 2020 / 25

24M6

16 / 2056

8966

57 / 6619,5

14 / 2323 / 35

31M8

20 / 2470

10383

68/80/8421,5

20/28/3528/35/40

35M10

24/27/2884

10483

68/80/8421,5

20/28/3528/35/40

36M10

24/27/2884

11390

80 / 9025,5

25 / 3232 / 42

37M12

26 / 3193

115110

90 / 9626

32 / 4040 / 45

40M12

32 / 35102

12212211029,5406040

M1240

115

L (mm) ±2Ø A (mm) max.Ø B (mm)C (mm)D1H7/D2H7 2) (mm) min.

(mm) max.F (mm)IK (mm)H (mm) Clearance diameter

AKDKI (DIN 912)

keyway acc. to DIN 68851) optionally

H

Page 8: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

8 Yo u C a n R e l y O n U s !

Oderingdata

AK 150/80 - 30H7 - 35H7 - xxx

Type length

Bore diameter D1

Bore diameter D2

Further details e.g. material

Backlash-free Metal Bellow Coupling Series AKBacklash-free Metal Bellow Coupling Series AKwith conical hub

Technicaldata

series AK

Dimensionsseries AK

1) Keep space for the releasing screws

2) Larger bores on request

3) Stainless steel version also available

AK

Type

L (mm) ±2Ø A (mm) max.Ø B (mm)D1H7/D2H7 (mm) min.

(mm) max.F (mm)G (mm)H (mm)I (DIN 933)

30

52/6056521220

45/5329/3716/246 xM5

60 80 150 200 300 500 800 1400 3000 5000

63/7366631525

55/6537/4721/316 xM6

80/9182802035

72/8350/6124/366 xM6

80/9282802035

72/8450/6224/366 xM6

80/9390852040

72/8550/6325/376 xM6

91/1041101102550

80/9354/6729/406 xM8

1131221223555

1027240

6 xM8

17015715250

702)

15011084

6 xM16

17015715250

702)

15011084

6 xM16

20615715270

802)

19015084

6 xM12

20620819060

852)

18614694

6 xM16

Type

Nominal torque (Nm) TKN

Torsional stiffness(103 Nm/rad) CTdyn

Radial spring stiffness (N/mm) Cr

Axial spring stiffness (N/mm) Ca

Moment of inertia (10-3 Kgm2) JTightening torque of theretaining screws (Nm) MA

Weight (approx. kg) mMax. (mm) radial Krapproved (mm) axial Kamisalignment

(degree) angular Kw

Max. rotating speedat V= 30 m/s (min-1) n max

30

3035/25

720/22050/300,15

4,50,4

0,1/0,20,4/0,51,0/1,5

11000

60

6075/50

1100/33090/55

0,4

8,50,8

0,1/0,20,4/0,51,0/1,5

9100

80

80130/75

1200/40080/55

0,8

101,3

0,2/0,20,4/0,51,0/1,5

7000

150

150150/100

2000/600150/85

0,8

141,3

0,2/0,20,4/0,51,0/1,5

7000

200

200170/1202500/450

150/851,5

141,6

0,2/0,20,4/0,51,0/1,5

6700

300

300500/280

6300/1500280/150

4

183,4

0,2/0,20,4/0,51,0/1,5

5200

500

5003101000

857,2

264,20,21,01,5

4600

800

80076051019026,1

458,50,21,01,5

3700

1400

1400130071028026,1

808,50,21,01,5

3700

3000

30002800295031048

85150,21,01,5

2800

5000

50004800492051062

210210,21,01,5

2800

L±21)

I (DIN 933)

Ø D

1H7

FGH

Ø D

2H7

Ø BØ A

Page 9: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

9Yo u C a n R e l y O n U s !

Backlash-free Metal Bellow CouplingsBacklash-free Metal Bellow Couplings Installation Examples

75%

50%

25%

0%

20

40

60

80

100 Compensation of misalignmentExcessive misalign-

ment will causeaccelerated wear

and prematurefailure!

ÆKa axialmisalign-

ment(%)Æ

Kr

radi

al m

isal

ignm

ent

(%)

ÆKw angular misalign- ment (%)

20 30 40 60 80 1000

Types of misalignment

axial radial angular

Ka

K r K w

GERWAH couplings compensatefor radial, axial and angular misalign-ment of shafts. Information aboutthe max. acceptable misalignmentis available in our special catalogueor at www.gerwah.com

Sample applications

SeriesAKD/AK/SB

Model withclamping huband outerconical hub

SeriesAKN/XX

Version with specialhub on both sides

SeriesAKN/S

Model withclampinghub andexpandingclamps

SeriesCK/XX

Model withspecialflange

SeriesAK/AKDModel withclampinghub andinnerconical hub

SeriesAKD/CKModel withclampinghub andflange

Sample applications

Page 10: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

10 Yo u C a n R e l y O n U s !

For detailed technical informationask for our special cataloguefree Servo-insert Couplings

to www.gerwah.com

• Encoder• Precision drives• Feed drives• Machine tools• Packaging machines• Industrial robots• Transfer lines• Multi-spindle heads

• Backlash free

• Plug-in mounting

• Compensation ofradial, axial and an-gular misalignment

• Transmission of tor-que values between0.5 and 650 Nm

Backlash-free Servo- insert Coupl ingsBacklash-free Servo- insert Coupl ings Series

Charac-teristics

CommonApplications

DMK/E

Combination Servo-insertCoupling and zero backlashtorque limiterTechn. Data in Special Catalogue

Servo-insert Coupling – inter-changeable with competitor’sTechn. Data in Special Catalogue

ADS/R

Miniature Servo-insert Couplingwith set screw style hubsTechnical Data Page 12

EK/GS miniature

Servo-insert Coupling with clam-ping style hubs and double slitsTechnical Data Page 13

ADS

Servo-insert Coupling with clam-ping style hubs and single slitTechnical Data Page 11

DK/GS miniature

Servo-insert Coupling withshrink disc style hubsTechnical Data Page 14

ASS/A

High Speed Servo-insert Couplingwith shrink disc style hubs forshort spindles acc. to DIN 69002Techn. Data in Special Catalogue

ASS/A-P

• Grinding and milling spindles• Wood processing equipment• Textile machinery• Conveying equipment• Linear motion• Measuring equipment and controls• Test rigs

Page 11: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

11Yo u C a n R e l y O n U s !

Backlash-free Servo-insert CouplingBacklash-free Servo-insert Coupling Series DK/GS

1) Moment of inertia and weight (mass) are calculated with reference to the largest bore size.

5

15105

2-43,25

2,5M1,611,5

7

22147

3-758

3,5M216,5

9

302010

4-117,3105

M2,523,5

19

664025

10-2015166

M545

14

353011

9-1410,5135

M434

Type

LACØ D1H7 / Ø D2H7 min. - max.KEIG (DIN EN ISO 4762)H (clearance diameter)Hub material aluminium alloy

Bore range D1/D2and corresponding

transmissible torquevalues (Nm) of the

coupling

Type

5791419

Ø 2

0,1

Ø 3

0,40,4

Ø 4

0,50,91

Ø 5

0,952

Ø 6

12,3

Ø 7

1,12,4

Ø 8

2,5

Ø 9

2,67,5

Ø 10

2,77,510

Ø 11

2,87,510

Ø 12

7,510

Ø 13

7,510

Ø 14

7,510

Ø 15

7,510

Ø 16

7,510

Ø 17

10

Ø 18

10

Ø 20

10

Orderingdata

DK/GS 9 - 4H7 - 10H7 - xxxxx

Type

Bore size D1

Bore Size D2

Additional details, e.g. different shore hardness (p. 15), keyway

• Economical hub design• Installation-friendly• Electrically isolating• Vibration damping• Fail-safe design

Type 5 7 9 14 19

0,50,0340,250,9

38000

1,20,1960,352,6

27000

3,01,080,757,3

19000

10361070

10000

7,55,75

1813000

Nominal torque (Nm) TKN (92 Sh A)

Moment of inertia of coupling (10-6 kgm2) J1)

Tightening torque of screws (Nm) MA

Weight per hub (app. g) mMax. speed (rpm) nmax

Standard shore hardness 92 SH A (yellow)

G (DIN EN ISO 4762)(Type 5 DIN EN ISO 1207)

ØD

2H7

K

ØH

ØD

1H7

ØA

EC C

IL

keyway acc. DIN 6885-1 optionally

Technicaldata

series DK/GS

Dimensions(mm)

series DK/GS

Page 12: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

12 Yo u C a n R e l y O n U s !

Backlash-free Servo-insert CouplingBacklash-free Servo-insert Coupling Series EK/GS

1) Moment of inertia and weight (mass) are calculated with reference to the largest bore size.

5

15105

2-55

2,51xM3

7

22147

3-78

2,51xM3

9

302010

4-11105

2xM4

19

664025

6-241610

2xM6

24

785530

8-281810

2xM6

14

353011

4-16135

2xM6aluminium alloy

Type

LACØ D1H7 / Ø D2H7 min. - max.EIG (DIN 916)Hub material

EK/GS 14 - 10H7 - 14H7 - xxxxx

Type

Bore size D1

Bore size D2

Additional details, e.g. different shore hardness (p. 15), keyway

• Compact design• Economically priced• Axial assembly• Vibration damping• Electrically isolating

Type

Nominal torque (Nm) TKN (92 Sh A)

Moment of inertia of coupling (10-6 kgm2) J1)

Tightening torque of screws (Nm) MA

Weight per hub (app. g) mMax. speed (rpm) nmax

Standard shore hardness

5

0,50,034

1,30,9

47500

7

1,20,196

1,32,6

34000

9

3,01,08

37,3

24000

14

7,55,71018

16000

19

10361070

12000

24

3516210

1608500

92 SH A (yellow)

120°

keyway acc.to DIN 6885-1 optionally

G (DIN 916)

ØD

2H7

ØD

1H7

Ø A

EC C

IL

Bore range D1/D2and corresponding

transmissible torquevalues (Nm) of the

coupling

Technicaldata

series EK/GS

Dimensions(mm)

series EK/GS

Orderingdata

Type

579141924

Ø 2

0,1

Ø 3

0,40,4

Ø 4

0,5111

Ø 5

0,51,222

Ø 6

1,23

3,63,6

Ø 7

1,2366

Ø 8

37,599

Ø 9

37,51012

Ø 10

37,51017

Ø 11

37,51022

Ø 12

7,51029

Ø 13

7,51035

Ø 14

7,51035

Ø 15

7,51035

Ø 16

7,51035

Ø 17

1035

Ø 18

1035

Ø 20

1035

Ø 24

1035

Ø 28

35

Page 13: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

13Yo u C a n R e l y O n U s !

Backlash-free Servo-insert CouplingBacklash-free Servo-insert Coupling Series ADS

1) Moment of inertia and weight (mass) are calculated with reference to the largest bore size.

14

353011

10-1410,5135

M434

19

664025

10-2015166

M545

24

785530

20-28201810M657

38

1148045

32-44302413

M1089

42

1269550

35-50352614

M1096

48

14010556

40-60402815

M12110

28

906535

24-38242011M870

Type

LACØ D1H7 / Ø D2H7 min. - max.KElG (DIN EN ISO 4762)H (clearance diameter)Hub material aluminium alloy steel

Bore range D1/D2and corresponding

transmissible torquevalues (Nm) of the

coupling

Orderingdata

ADS 42 - 40H7 - 44H7 - xxxxx

Type

Bore size D1

Bore size D2

Additional details, e.g. different shore hardness (p. 15), keyway

• Clamping hub for higher torque capacity• Simple assembly• Vibration damping• Electrically isolating

Type

14192428384248

Ø 10

12,517

Ø 11

12,517

Ø 13

12,517

Ø 14

12,517

Ø 16

17

Ø 18

17

Ø 19

17

Ø 20

1760

Ø 24

60160

Ø 25

60160

Ø 28

60160

Ø 30

160

Ø 32

160325

Ø 35

160325415

Ø 38

160325427

Ø 40

325435525

Ø 42

325443525

Ø 44

325450525

Ø 48

450525

Ø 50

450525

Ø 60

525

Type 14 19 24 28 38 42 48

12,50,0057

50,01813000

170,036

100,07

10000

600,1518

0,157000

3251,0484

0,455000

4506,184

2,064000

52514,61452,6

3600

1600,3343

0,246000

Nominal torque (Nm) TKN (98 Sh A)

Moment of inertia of coupling (10-6 kgm2) J1)

Tightening torque of screws (Nm) MA

Weight per hub (app. kg) mMax. speed (rpm) nmax

Standard shore hardness 98 SH A (red)

K

ØH

G (DIN EN ISO 4762)

keyway acc. DIN 6885-1 optionallyCC E

ØD

1H7

ØD

2H7

ØA

IL

Technicaldata

series ADS

Dimensions(mm)

series ADS

Page 14: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

14 Yo u C a n R e l y O n U s !

Backlash-free Servo-insert CouplingBacklash-free Servo-insert Coupling Series ASS/A

1) Moment of inertia and weight (mass) are calculated with reference to the largest bore size.

Bore range D1/D2and corresponding

transmissible torquevalues (Nm) of the

coupling

Type

14192428384248

Ø 6

3,6

Ø10

12,517

Ø 11

12,51722

Ø 13

12,51737

Ø 14

12,51746

Ø 15

175656

Ø 17

176068

Ø 19

1760

114

Ø 20

1760

134134

Ø 24

60160230

Ø 25

60160261

Ø 27

160325329

Ø 30

160325450450

Ø 32

160325450525

Ø 36

160325450525

Ø 38

325450525

Ø 41

325450525

Ø 42

450525

Ø 44

450525

Ø 48

450525

Ø 50

450525

Ø 55

525

Orderingdata

ASS/A 42 - 32H7 - 41H7 - xxxxx

Type

Bore size D1

Bore size D2

Additional details, e.g. different shore hardness (p.15)

• Very high torque transmission• Well suited for alternating loads• Vibration damping• Easy to install• Electrically isolating

Type 14 19 24 28 38 42 48

12,50,014

1,80,04925400

170,063

30,12

19000

600,26

60,28

13800

3251,9610

0,959550

4506,43352,3

8050

52510,54

693,087200

1600,63

60,45

11700

Nominal torque (Nm) TKN (98 Sh A)

Moment of inertia of coupling (10-6 kgm2) J1)

Tightening torque of screws (Nm) MA

Weight per hub (app. kg) mMax. speed (rpm) nmax

Standard shore hardness 98 SH A (red)

14

5032

18,56-1413

4xM311

19

664025

10-2016

6xM414

24

785530

11-2518

4xM516

38

1148045

20-4124

8xM628

42

1269550

27-5026

4xM828

48

14010556

30-5528

4xM1030

28

906535

15-3620

8xM521

Type

LACØ D1H7 / Ø D2H7 min. - max.EG (DIN EN ISO 4762)MHub material aluminium alloy steel

G (DIN EN ISO 4762)C E

L

ØA

ØD

1H7

ØD

2H7

C

MM

G (DIN EN ISO 4762)

Technicaldata

series ASS/A

Dimensions(mm)

series ASS/A

Page 15: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

15Yo u C a n R e l y O n U s !

Type Servoinsert DK/GS

ADSADS/R

80929880929864809298648092986480929864929864929864929864929864929864

EK/GS

Max. speed (min-1) for typeShore-scale

AAAAAADAAADAAADAAADAADAADAADAADAAD

5

7

9

14

19

24

28

38

42

48

ASS/A ASS/A-P TkN

Torque(Nm)

Tkmax

Statictorsionalstiffness

Dynamictorsionalstiffness

Axialstiffness

(Nm/rad) (Nm/rad)1) (Nm/mm)

38000

27000

19000

13000

10000

7000

6000

5000

4000

3600

47500

34000

24000

16000

12000

8500

25400

19000

13800

11700

9550

8050

7200

31800

23800

17300

14700

11900

10000

9100

0,30,50,90,71,22,02,41,83564

7,512,5165

10172135607595

160200190325405265450560310525655

0,61,01,71,42,44,04,83,66

10128

1525321020344270

120150190320400380650810530900

1120620

10501310

3,25,28,38,6

14,323341731517460

115172234340570860

124014302060298022903440435045807160

105406300

19200275807850

2237036200

101625264369

1035295

155224180344513702

10301720258037204296618989346876

1031413050137522148631620243055707170258059308274

82154296114219421630125262518769153336654856582

112020102930148025603696178032004348235044006474243055707270258059308274

mmaxialÆKa1)

mmradialÆKr

Degreeangular

ÆKw

Misalignments

+0,4-0,2

+0,6-0,3

+0,8-0,4

+1,0-0,5

+1,2-0,5

+1,4-0,5

+1,5-0,7

+1,8-0,7

+2,0-1,0

+2,1-1,0

0,120,060,040,150,100,060,040,190,130,080,050,210,150,090,060,150,100,060,040,140,100,070,150,110,080,170,120,090,190,140,100,230,160,11

1,1°1,0°0,9°1,1°1,0°0,9°0,8°1,1°1,0°0,9°0,8°1,1°1,0°0,9°0,8°1,1°1,0°0,9°0,8°1,0°0,9°0,8°1,0°0,9°0,8°1,0°0,9°0,8°1,0°0,9°0,8°1,0°0,9°0,8°

Backlash-free Servo-insert CouplingsBacklash-free Servo-insert Couplings Technical Description

1) Dynamic torsional stiffness at 0.5 x TkNDynamic balancing is required for speeds exceeding V=30m/s

The couplings can be finetuned to the specificapplication requirements interms of torsional stiffnessand vibration behaviour byselecting from various co-lor coded elastomeric spi-ders having different gra-des of shore hardness.

Technical termsfor the coup-ling designPre-Compression: The curvedjaw couplings are designed tohave an interference fit betweenthe coupling hubs and elastomerspider for real backlash free ope-ration. Therefore the flexible spi-der needs to be pre-compressedfor proper seating during the as-sembly procedure. The amountof pre-compression varies widelydepending on the shore harnessof the spider, the size of the cou-pling and the machining toleran-ces. A light force is necessary topre-compress the torsionally softspiders while a large force isrequired to pre-compress a tor-sionally stiff spider.

TkN – Nominal Torque of cou-pling (Nm): Continuous torquewhich can be transmitted throughout the entire speed range, taking into considerationoperational factors such as ambi-ent temperature and torsionalstiffness.

Tkmax – Maximum Torque ofcoupling (Nm): Torque to betransmitted 1 x 10^5 times as apeak load or 5 x 10^4 times asan alternating load during theentire life of the coupling takinginto consideration factors suchas temperature, torsional stiff-ness and shock loading.

80 SH A

92 SH A

98 SH A

64 SH D-H

64 SH D }

continuoustemperature

Spiderdurometer

(shorehardness)

Availablefor type

Typical applicationsColourcode

Material Allowable temperaturerange°C

max. temp.short term

blue

yellow

red

green

green

polyurethane

polyurethane

polyurethane

hytrel

polyurethane

-50 till +80

-40 till +90

-30 till +90

-50 till +120

-20 till +110

-60 till +120

-50 till +120

-40 till +120

-60 till +150

-30 till +120

5-19

5-48

5-48

7-38

42-48

Drives in electronic measuring systems; backlash free when pre-compressed

Central spindle drives; backlash free when pre-compressed

Positioning drives; backlash free when pre-compressed

Machine tool spindles, control drives, feed units, planetary gearboxes;

Heavy loads, torsionally stiff, high ambient temperature, water proof

Page 16: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

16 Yo u C a n R e l y O n U s !

The detent mechanism: rollers as interlocking elements

Backlash- f ree Safety Coupl ingsBacklash- f ree Safety Coupl ings Advantages

For detailed technical informationask for our special catalogue

Backlash-free Safety Couplingsor log on to www.gerwah.comGuarantee for your success!

SeriesDMK/E

Technical Data Pages 18-19

SeriesDMK/B

SeriesDMK/LDMK/MDMK/S

Technical Data Pages 20-21 Technical Data Pages 22-23

Conventionalprogressivecharacteristic

System GERWAH®

degressivecharacteristic

Rollerdetentsystem

T

Switching powerAs = f(x1) x S

Tmax.

S SS = Spring travel

Machine and system protection ÿ High-speed disengagement within 2-4 msec. ÿÿ Minimal residial frictionProcess control ÿ Accurate adjustment of disengaging torque ÿÿ Signalling of overloadsProcess accuracy ÿ Backlash-free torque transmission ÿÿ Excellent disengagement repeatability after long downtimes

ÿÿ Easy handlingHigh dynamics ÿ Low mass moment of inertiaSpecific customer solutions ÿ High flexibility through modular design

Single position re-engage-ment

e.g.after360°

Multy position re-enga-gement

Page 17: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

17Yo u C a n R e l y O n U s !

Backlash- f ree Safety Coupl ingsBacklash- f ree Safety Coupl ings The System

Create your own safety coupling!

Type DMK

Type DMK/B

Type DMK/E

DataPages18-19

DataPages20-21

DataPages22-23

Type Ka

Type Kn

Type Ki

Type L

Type M

Type SType BKi

TypeBKn /EKn

TypeEKa

Our new modular system allows the user tobuild the requested coupling combining basiccoupling elements.The coupling is composed of three parts: Thecoupling body and the two hubs. The followingpages illustrate technical details of each ele-ment. The result is a customer specific couplingtuned to the requirements of your application.

required shaft/hub-connection

required coupling body

requiredshaft/hub-connection

required coupling

Page 18: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

18 Yo u C a n R e l y O n U s !

B a c k l a s h - f r e e S a f e t y C o u p l i n g sB a c k l a s h - f r e e S a f e t y C o u p l i n g s

S

Series DMK

Lges = L (1/2/3) + J (1/2/3)

Orderingdata

exampleKiL

DMK/L - 150 - Ki/32H7 - 80Nm /b - Cflangesizeinner conical hub / bore size (mm)disengaging torque / torque adjustment rangeC = single position re-engagement (360°) standard;(D = multi position re-engagement)

Series DMK:SafetyCouplingwith flange

O1K1N1

L 1±1

ØB1

ØC1

±0,

1

ØF1

g6

ØD

1H7

G1

ØA

1

Type LStandard

O2K2N2

L2±1

ØB2

ØC2

±0,

1

ØF2

g6

ØD

2H7

G2

ØA

2

Type M

O3K3N3

L3

ØB3

ØC3

±0,

1

ØF3

g6

ØD

3H7

G3

ØA

3

Type S

ØD

5H7

H2DIN EN ISO 4762

M2

J2±1

ØD

6H7

H3DIN EN ISO 4762

J3±1

M3

ØD

4H7

H1DIN EN ISO 4762

M1

J1±1

DIN 6885E1

E2E3

Keyways acc. to DIN 6885-1 on request!

disengagingtravel

hubside

flangeside

Type Kaouterconehub

Type Knclam-pinghub

Type Kiinnerconehub

pure keyway connection

Page 19: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

19Yo u C a n R e l y O n U s !

30656246

12-2037

M5/62936

723656253

9-2047

M4/72936

723656254

12-2047

M5/63041

1123

12-20M4122041

12-20M4223045

12-20M6193047

Techn . Data Series DMK/L , DMK/M, DMK/S

60757255

15-2542

M6/63037

724757769

12-2562

M5/83237

524757263

15-2555

M5/83243

1126

15-25M6162554

15-25M6283855

15-25M8244066

150959278

20-3568

M6/93346

1327959280

15-3568

M6/83646

1027959278

20-3568

M6/93345

1227

20-35M6173062

20-35M6304551

20-35M102645

68/76

20010510286

20-4075

M6/103549

1430

10510290

20-4080

M6/103949

1434

10510285

20-4075

M6/103750

1232

25-40M6173068

25-40M6264079

25-40M123050

80/90

30011511090

30-4680

M8/124054

1431

11511098

30-4682

M8/104055

1532

30-45M6213576

30-45M6355079

30-45M123050

91/96

500129125110

35-5095

M8/124252

1034

129125112

35-50100

M8/124252

1034

129125110

35-5090

M8/124667

2138

35-50M8213885

35-50M8365390

35-50M123459

110

800169165125

40-60110

M12/156277

1548

169165120

40-60100

M10/156182

2148

40-60M123260

12040-70M125580

139

1200169165125

40-60110

M12/156277

1548

40-60M123260

12040-70M125580

139

SizeØ A1Ø B1Ø C1Ø D1 min.-maxØ F1G1 6 x thread/depth (mm)K1L1Lges. = L1 + (J1) or (J2) or (J3)N1O1Ø A2Ø B2Ø C2Ø D2 min.-maxØ F2G2 6 x thread/depth (mm)K2L2Lges. = L2 + (J1) or (J2) or (J3)N2O2Ø A3Ø B3Ø C3Ø D3 min.-maxØ F3G3 6 x thread/depth (mm)K3L3Lges. = L3 + (J1) or (J2) or (J3)N3O3Ø D4H1 6 x DIN EN ISO 4762J1M1E1Ø D5H2 6 x DIN EN ISO 4762J2M2E2Ø D6H3 1 x DIN EN ISO 4762J3M3E3

305-20

15-350,20,1

0,4555

1592401,2

TKN version aTKN version bJ hub sideJ flange sidemMA H1

MA H2

MA H3

nmax

S

SizeDisengaging torque (Nm)Torque adjustment rangeMoment of inertia (103 Kgm3)Weight (appr. kg)

Tightening torque ofretaining screws (Nm)

Max. rotational speed (rpm)Disengaging travel (mm)

6012-3520-70

0,40,20,88,58,540

81851,2

15025-75

65-1501,10,61,41414

60/556230

2

20050-12080-200

1,80,91,71414

100/805620

2

30030-140

100-3002,61,12,51818

110/905610

2

500140-350250-500

6,941,33,82626

1454585

2

800260-600500-1000

22,75,1114545

34702

1200400-900800-1400

22,75,1118080

34702

Couplings for torque ranges different from above are also available!

Flange Mdimensions (mm)

Flange Ldimensions (mm)

Flange Sdimensions (mm)

Hub Kiinner cone

dimensions (mm)

Hub Kaouter cone

dimensions (mm)

Hub Knclamping hub

dimensions (mm)

Page 20: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

20 Yo u C a n R e l y O n U s !

B a c k l a s h - f r e e S a f e t y C o u p l i n g s

Series DMK/B

Lges = L (1/2) + J (1/2/3)

Type Kiinnerconehub

Type Kaouterconehub

Type Knclamping

hub

Type BKn

Type BKi

Orderingdata

exampletypesize / bellow1)

hub on bellow side / Øhub on safety element side / Ødisengaging torque / torque adjustment rangeC = single position re-engagement (360°) standard; (D = multi position re-engagement)1) Two metal bellow sizes available: 4 = short bellow, 6 = long bellow

DMK/B - 60/4 - BKn/25H7 - Ki /20H7 - 50Nm/b - C

ØD

6H7

H5(DIN EN ISO 4762)

J3±1

M5

ØD

4H7

H3(DIN EN ISO 4017)

M3

J1±1

ØD

5H7

H4(DIN EN ISO 4017)

M4

J2±1

KiBKn

ØA

L 2

L1 N

M1

L1

ØB1

ØC1

ØD

1H7

H1(DIN EN ISO 4762)

Series DMK/B:Safety Couplingwith metal bellowas torsion-proofmisalignment com-pensating element

L 2

ØB2

ØC2

ØD

2H7

H2 (DINEN ISO

4017)

M2

F2

B a c k l a s h - f r e e S a f e t y C o u p l i n g s

Keyways acc. to DIN 6885-1 on request!

disengaging travel S

switching ring

Page 21: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

21Yo u C a n R e l y O n U s !

T e c h n i c a l D a t a S e r i e s D M K / B

1) Two metal bellow dimensions featuring different degrees of torsional stiffness are available: 4= short bellow, 6 = long bellow. Consequently, length dimensions L1 and L2 vary

Size

Ø AØ B1Ø C1Ø D1H7 min.

max.H1 DIN EN ISO 4762L1 1)

Lges. = L1 + (J1) or (J2) or (J3)NM1Ø AØ B2Ø C2Ø D2 min. - max.F2H2 DIN EN ISO 4017L2 1)

Lges. = L2 + (J1) or (J2) or (J3)NM2Ø D4H3 6 x DIN EN ISO 4017J1M3Ø D5H4 6 x DIN EN ISO 4017J2M4Ø D6H5 1 x DIN EN ISO 4762J3M5

30

6556

47/6510/2020/25

M670/78

624655652

12-208

M464/72

618

12-20M41120

12-20M42130

12-20M61930

60

7566

57/6614/2323/35

M882/90

629756663

15-259

M674/82

626

15-25M61425

15-25M62638

15-25M82440

150

9582

68/80/8420/28/3526/35/40

M10102/114

731958280

20-3511M6

101/109

730

20-35M61530

20-35M62840

20-35M102642

200

10590

80/9025/3232/42M12

113/121

538

1059085

20-4011M6

103/111

533

25-40M61530

25-40M62440

25-40M123050

300

115110

91/9632/4040/45M12

110/118

937

115110110

30-5013M8

104/112

933

30-45M61935

30-45M63350

30-45M123050

500

129122110

40/55

M12121/129

841

129122122

35-5513M8

124/132

840

35-50M81938

35-50M83453

35-50M123459

800

169157142

40-7020

M12188

1450

40-70M123260

40-70M125180

1200

169157142

40-7020

M12188

1450

40-70M123260

40-70M125180

SizeDisengaging torque (Nm) TKN version a

torque adjustment range TKN version b

Moment of inertia BKn (10-3 Kgm2) J hub side

J metal bellow side

Moment of inertia BKi (10-3 Kgm2) J hub side

J metal bellow side

Weight BKn (appr. kg) mWeight BKi (appr. kg) mTightening torque of retaining screw H1 (Nm) Ma

Tightening torque of retaining screw H2 (Nm) Ma

Tightening torque of retaining screw H3 (Nm) Ma

Tightening torque of retaining screw H4 (Nm) Ma

Tightening torque of clamp screw H5 (Nm) Ma

Dynamic torsional stiffness (103 Nm/rad) CTdyn 4/61)

Radial spring stiffness (N/mm) Cr 4/61)

Axial spring stiffness (N/mm) Ca 4/61)

Max. rotation speed (rpm) nmax

Disengaging travel (mm) SMax. allowable misalignment: see page 9

305-20

15-350,160,160,210,110,70,7

15/12555

1536/26

718/22248/2792401,2

6012-3520-70

0,40,4

0,530,271,41,5

40/308,58,58,540

73/491125/333

91/5381831,2

15025-75

65-1501,51,51,30,72,42,5

80/70/50141414

60/55151/1012030/601147/866830

2

20050-12080-200

1,651,652,11,13

3,2100/80

141414

100/80173/1161531/450147/855620

2

30030-140

100-3003,253,254,32,25,35,5

110/90181818

110/90499/280

6328/1470284/153

52102

500140-350250-500

3,83,8

11,35,76,27,1145262626

145680/3108800/972105/864585

2

800260-600500-1000

--

3618-

19-

454545-

758512186

34702

1200400-900800-1400

--

3618-

20-

808080-

1266706278

34702

Couplings for torque ranges different from above are also available!

BKn clamping hubdimensions (mm)

Hub Ki inner conedimensions (mm)

Hub Ka outer conedimensions (mm)

Hub Kn clamping hubdimensions (mm)

BKi inner conehub

dimensions (mm)

Page 22: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

22 Yo u C a n R e l y O n U s !

B a c k l a s h - f r e e S a f e t y C o u p l i n g s

Series DMK/E

Lges = L (1/2) + J (1/2/3)

Orderingdata

example

DMK/E - 60 - EKn/ 25H7 - Ki / 20H7 - 60Nm /b - Ctypesizehub on elastomer side / bore sizeinner conical hub on safety element side / bore sizedisengaging torque / torque adjustment rangeC = single position re-engagement (360°) standard;(D = multi position re-engagement)

Series DMK/E:Safety Couplingwith elastomer spideras torsionally elasticmisalignment com-pensating element

KiEKn

Type EKa

ØD

1H7

ØB1

L1

M1

H1(DIN ENISO 4762)

Type EKn

ØD

2H7

ØB2

C2

L2H2 (DIN

EN ISO 4762)

disengaging travel S

ØA

E

L 2

L1 N

Type Kiinnerconehub

Type Kaouterconehub

Type Knclamping

hub

ØD

5H7

H4(DIN EN ISO 4017)

M4

J2±1

ØD

4H7

H3(DIN EN ISO 4017)

M3

J1±1

ØD

6H7

H5(DIN EN ISO 4762)

J3±1

M5

M2

C1

B a c k l a s h - f r e e S a f e t y C o u p l i n g s

Keyways acc. to DIN 6885-1 on request!

Page 23: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

23Yo u C a n R e l y O n U s !

Couplings for torque ranges different from above are also available!

T e c h n i c a l D a t a S e r i e s D M K / E

Bore size range D1/D2and applicable

transmissible torquevalues (Nm)

Type3060

150300500

Ø1017

Ø111722

Ø131737

Ø141746

Ø15175656

Ø17176068

Ø191760

114

Ø201760

134134

Ø24

60160230

Ø25

60160261

Ø27

160325329

Ø30

160325450

Ø32

160325450

Ø36

160325450

Ø38

325450

Ø41

325435

Ø42

450

Ø44

450

Ø48

450

Ø50

450

Ø55

500

Ø60

500

Size 3001506030 500Disengaging torque (Nm) TKN version atorque adjustment range TKN version bMoment of inertia (10-3 Kgm2) J hub side

J elastomer spider sideWeight (appr. Kg) mTightening torque of retaining screw H1 (Nm) MaTightening torque of clamping screw H2 (Nm) MaTightening torque of retaining screw H3 (Nm) MaTightening torque of retaining screw H4 (Nm) MaTightening torque of clamping screw H5 (Nm) MaMax. rotational speed (rpm) nmax

Disengaging travel (mm) SStandard shore hardness of spiderMax. allowable misalignment: see page 9

30-140100-300

31,044,610

110/801818

110/805000

2

25-7565-150

0,80,332,86

60/551414

60/556000

2

12-3520-700,320,151,46

408,58,540

70001,2

5-2015-35

0,10,036

0,53

1555

1589501,2

140-350250-500

53,17,535

1452626

1453600

298 SH A (red) - (spider with different shore hardness available!)

30

654025

10-2016M481

146

654025

10-2016M681

246

12-20M41120

12-20M42130

12-20M61930

60

755530

11-2518M694

166

755530

20-2818M894

296

15-25M61425

15-25M62638

15-25M82440

150

956535

15-3620M6106

217

956535

24-3520

M10106

317

20-35M61530

20-35M62840

20-35M102642

300

1158045

20-4124M6132

289

1158045

32-4424

M12132

379

30-45M61935

30-45M63350

30-45M123050

500

1299550

27-5026M8140

288

12910556

40-6026

M12146

418

35-50M81938

35-50M83453

35-50M123459

Size

Ø AØ B1C1D1H7 min. - max.EH1 DIN EN ISO 4762L1Lges. = L1 + (J1) or (J2) or (J3)M1NAØ B2C2D2H7 min. - max.EH2 DIN EN ISO 4762L2Lges. = L2 + (J1) or (J2) or (J3)M2NØ D4H3 6 x DIN EN ISO 4017J1M3Ø D5H4 6 x DIN EN ISO 4017J2M4Ø D6H5J3M5

EKa outer cone hubdimensions (mm)

Hub Kiinner cone

dimensions (mm)

Hub Kaouter cone

dimensions (mm)

Hub Knclamping hub

dimensions (mm)

EKn c lamping hubdimensions (mm)

Page 24: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

24 Yo u C a n R e l y O n U s !

B a c k l a s h - f r e e L i n e S h a f t sB a c k l a s h - f r e e L i n e S h a f t s S e r i e s

Line shafts with elastomeric spider• Backlash-free• Compensation of axial, radial and angular misalignment• Cost-effective, simple assembly• Excellent transmission of torque and seating of misalignment• High transmission accuracy

Line shafts with metal bellows• Maintenance free, no wear

• Pumps with axial and vertical drives

• Highly dynamic portal drives

• Gantry systems

• Linear modules

• Packaging machines

• Machine tools

• Special purpose machinery

Servo-insert coupling withclamping style hubsTechn. Data in Special Catalogue

Servo-insert coupling with clampingstyle hubs and tension ring hubTechn. Data in Special Catalogue

Servo-insert coupling withclamping style hubsTechn. Data in Special Catalogue

Servo-insert coupling withtension rings, outside mountingTechn. Data in Special Catalogue

Metal bellow coupling with clampingstyle hubs in flange constructionTechn. Data in Special Catalogue

Servo-insert coupling with clampingstyle hubs in half shell constructionTechn. Data in Special Catalogue

For detailed technical informationask for our special catalogue

Backlash-free Line Shaftsor log on to www.gerwah.com

ASS/B-ZWASS/A-ZW (special design)ADS/B-ZWADS-ZW

ADS/H-ZW (special design) AKN-ZW

Characteristics CommonApplications

Page 25: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

25Yo u C a n R e l y O n U s !

• Bottle cap plants• Roll-up and unroll systems• Brakes• Test procedures• Packing technology• As safety clutch in e.g. extrusion plants, shredders, or similar applications

• Driving of pumps• For ”soft starts”• As safety clutch with ”smooth” overload transition• Food industry• Cosmetic industry• Medical engineering

For detailed technical informationask for our special catalogueMagnetic Clutches & Brakes

www.gerwah.com

Pe rm a n e n t M a g n e t i c C l u t ch e sPe rm a n e n t M a g n e t i c C l u t ch e s S e r i e s

Compact construction; easy adjust-able torque; completely stainless-steel version possible; flexibleattachment possibilitiesTechn. Data in Special Catalogue

MagneticHysteresisClutches

Narrow construction; easy adjustabletorque; completely stainless-steelversion possible; flexible attachmentpossibilitiesTechn. Data in Special Catalogue

Flexible application; torqueadjustable within limits; this clutchconsists of two clutch halfs and isnot bearing-mounted!Techn. Data in Special Catalogue

MagneticSynchronousClutches

Low construction volume; flexibleapplication; torque adjustable withinlimits; this torque consists of two clutchhalfs and is not bearing-mounted!Techn. Data in Special Catalogue

Short lenght; intermating; free ofwear; this clutch consists of twoclutch halfs and is not bearing-mountedTechn. Data in Special Catalogue

Special models of hysteresisand synchronous clutchesWe design magnetic clutches accor-ding to your special requirementsand are pleased to offer you ouradvice!Example slot-free clutch MKSSpecial model of type MKD with ex-tended air slot. Thereby torque trans-mission into a hermetically sealedcontainer is possible. Possible fieldof application: Driving of pumps.

HSV HLV HKD

MKD MK/SV MKS

output barrier candrive

CommonAppli-cations

Page 26: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

26 Yo u C a n R e l y O n U s !

Compact hollow shaft connection with adapter linkagefor different solid shaft diameters;shaft size up to 155 mm, torque up to 122.000 Nm

P E T E R S h a f t / H u b - C o n n e c t i o n s

PSV 2001

Shaft sizes up to 200 mmTorque up to 70.000 Nm

PSV 2006

Shaft sizes up to 50 mmTorque up to 2.300 Nm

PSV 2010.1

Shaft sizes up to 90 mmTorque up to 8.300 Nm

PSV 2006.3

Shaft sizes up to 150 mmTorque up to 25.600 Nm

PSV 5003 smart lock

Shaft sizes up to 155 mmTorque up to 122.000 Nm

PSV 5001 smart lock

Shaft sizes up to 100 mmTorque up to 21.300 Nm

LockingAssemblies

ShrinkDiscs

PSV 5003 smart lock set

For detailed technical informationask for our special catalogue

Keyless Shaft/Hub-Connectionsand PETER Smart Lock

or log on to www.gerwah.com

PETER® is a trade mark of the GERWAH GmbH

The advantages of smart lock:• Raw forged surface• Optimized material stress• New developed material structure• Absolute sure to function• Higher strain• Undestroyable• Liability proof by quality marking• Saving of high storage costs

PETER® has been developing keylessShaft/Hub Connections for high speed andvery high load applications since 1948.

Typical applications include:• Gearboxes• Packaging Machines• Presses• Automation Machinery• Conveyors• Woodworking Equipment

Page 27: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

[email protected] • www.gerwah.com • Phone 0049-6022-22040 F a x 0 0 4 9 - 6 0 2 2 - 2 2 0 4 1 1 • D - 6 3 8 6 8 G r o s s w a l l s t a d tYo u C a n R e l y O n U s !

company

street

ZIP/town

phone

name

dpt.

eMail

fax

Sales Representative

Please ask for personalizedtechnical assistance!

C h e c k l i s t f o r Yo u r C o u p l i n g s I n q u i r yF o r y o u r c o n v e n i e n c e j u s t c o p y , f i l l o u t a n d f a x b a c k t o u s !

1. Application: how is the coup-ling supposed to be used? (ma-chine, machine group or system)

2. Type of connection clamp ring hub shrink disc hub locking assembly hub hub with set screw

flange connection outer cone Fanuc spec. customer drawing

3. Dimensions Length mm bore size D1 mm keyway yes no

Diameter mm bore size D2 mm keyway yes no

4. Misalingment of shafts axial mm radial mm angular °

5. Drive 5.1 Drive output PAN = kW

5.2 Drive speed n = 1/min

5.3 Nominal torque of drive Mtnenn = Nm

5.4 Peak torque of drive Mtmax = Nm

6. Mass moment of inertia 6.1 Drive side JA = Nm

6.2 Driven side JL = Nm

7. Special influences 7.1 Ambient temperature surrounding the coupling? T = °C

7.2 Are there any shock loads? light medium heavy

7.3 Special materials (e.g. stainless steel)

7.4 Special circumstances

8. Planned quantities production prototype repair yearly quantity

9. Target price ¤ /piece

Page 28: Backlash-free Drive Components - Techniekgids · 2019-12-08 · • Special machines • Backlash-free transmission of torque • High torsional stiffness, precise transmission of

69

7/0

1/0

2.0

6/S

BL

/4c

G E R W A H a n d P E T E R a r e r e g i s t e r e d t r a d e m a r k s o f t h e G E R W A H G m b HG E R W A H a n d P E T E R a r e r e g i s t e r e d t r a d e m a r k s o f t h e G E R W A H G m b H

Your GERWAH®-Partner Location USA

Drive ComponentsPhone 678-904-0851

and 800-211-3968Fax 678-904-0857

[email protected]

5148 Kennedy Road #600Forest Park, GA 30297

DIN EN ISO 9001

Location Germany

GmbHPhone (+49) 6022/2204-0Fax (+49) 6022/2204-11

[email protected] Str. 5 a

D-63868 GrosswallstadtDIN EN ISO 9001

www.gerwah.com

W O R L D W I D E T E C H N I C A L C O M P E T E N C EW O R L D W I D E T E C H N I C A L C O M P E T E N C E