AWI_Work Station Luminance Tray Assy 4.xls

Working Instruction Format No.:E-71 Working Instruction Format Rev.:A1

AWI Tray Assy 4 Work Station

ROSTI PART No.

XR05ASS0001-00-B LUMINANCE 1/7/2013 A0 ROZAIDIDEPARTMENT

Engineering 050K76130DESCRIPTION

Tray Assy 4 (Small) STATION 1 - SLIDE & LIFT PLATE ASSY

ARAHAN KERJA / INSTRUCTIONS

CUSTOMER

DATE: REV ISSUED BY: CUSTOMER PART No.

OP No.

WORK INSTRUCTION

1

2

1. Masukkan 2 keping Insert Tray 016E20832 pada Rad Drawer LHS 050E29157 (XR05MLD0363-00-B) seperti Gambar 1./ Insert 2 pcs Insert Tray 016E20832 into Rad Drawer LHS 050E29157 (XR05MLD0363-00-B) as Picture 1.

2. Masukkan Rad Ring Terminal 115E13400 (XR04BOP11047-00-B) seperti Gambar 2./ Put in Rad Ring Terminal 115E13400 (XR04BOP11047-00-B) as Picture 2.

3

4

Ring Terminal115E13400

XR04BOP11047-00-B

3. Masukkan Slider LHS 010K05310 (XR05BOP91001-00-B) & skrewkan seperti Gambar 3./ Assemble Slider LHS 010K05310 (XR05BOP91001-00-B) & screw it as Picture 3.

4. Masukkan Slider RHS 010K05320 (XR05BOP91002-00-B) & skrewkan seperti Gambar 4./ Insert Slider RHS 010K05320 (XR05BOP91002-00-B) & screw it as Picture 4.

Insert Tray016E20832

XR05BOP11007-00-B

Slider LHS010K05060

XR05BOP91001-00-B

Slider RHS010K05070

XR05BOP91002-00-B

Drawer LHS 050E29157

XR05MLD0360-00-B

Screw826E49420

XR04BOP21004-00-B

Cork Pad 019K14500

XR04BOP51004-00-B



ROSTI PART No.



Tray Assy 4 (Small) STATION 1 - SLIDE & LIFT PLATE ASSY


CUSTOMER


OP No.

WORK INSTRUCTION

5

6

5. Ambilkan 1 Rad Lift Plate 815E73144 (XR05BOP11003-00-B. Pasangkan Wire Assy Ground HCF seperti Gambar 5./ Take 1 Lift Plate 815E73144 (XR05BOP11003-00-B. Insert a Wire Assy ground HCF as Picture 5.

6. Masukkan Short Rad Cable 1 012E21730 (XR04BOP42021-00-B), Medium Rad Cable 3 012E21710 (XR04BOP42019-00-B) & Long Rad Cable 2 012E21720 (XR04BOP42020-00-B) seperti Gambar 6./ Put in Short Cable 1 012E21730 (XR04BOP42021-00-B), Medium Cable 3 012E21710 (XR04BOP42019-00-B) & Long Cable 2 012E21720 (XR04BOP42020-00-B) as Picture 6.

77. Masukkan 3 biji Rad Guide Plate Elevate 032E46460 (XR04MLD0135-00-B) masing-masing & skrukan seperti Gambar 7./ Assemble 3 pcs Rad Guide Plate Elevate 032E46460 (XR04MLD0135-00-B) & screw it as Picture 7.

Lift Plate 815E73144

XR05BOP11003-00-B

a) YELLOWshort Cable 1 012E21730

XR04BOP42021-00-B

b) BLACKmedium Cable 3 012E21710

XR04BOP42019-00-B

c) SILVERlong Cable 2 012E21720

XR04BOP42020-00-B

Wire Assy Ground HCF

117K53201XR05BOP42001-00-B

ab c

3X Guide Plate Elevate 032E46460

XR04MLD0135-00-B

Screw826E49420

XR04BOP21004-00-B



ROSTI PART No.



Tray Assy 4 (Small) STATION 2 - ROLLER ASSY


CUSTOMER


OP No.

c

c

c

a

Roller 050E22790 XR04MLD01

38-00-B3X Retainer Roller

120E28472 XR04MLD0143-00-

B

WORK INSTRUCTION

1. Masukkan 3 biji Roller 050E22790 (XR04MLD0138-00-B) & 3 biji Retainer Roller 120E28472 (XR04MLD0143-00-B), skrukan mengikut turutan seperti Gambar 1./ Insert 3 pcs Roller 050E22790 (XR04MLD0138-00-B) & 3 pcs Retainer Roller 120E28472 (XR04MLD0143-00-B), screw follow sequence & orientation as Picture 1.

2. Ulangkan langkah 1 pada yang sebelah seperti Gambar 2./ repeat the procedure at another side as Picture 2. b

Screw 826E33431

XR04BOP21010-00-B

BKRT Skew TR 868E87151

XR05BOP11006-00-B

1

2

33. Skrukan ketiga-tiga retainer roller. Pastikan 1 pcs BKRT Skew TR 868E87151 (XR05BOP11006-00-B) diskrukan bersama-sama dengan retainer roller seperti Gambar 3./ Screw all three retainer roller. Ensure 1 pcs BKRT Skew TR 868E87151 (XR05BOP11006-00-B) is screw with a retainer roller as Picture 3.

Screw826E60570

XR04BOP21012-00-B

Roller 050E22790 XR04MLD01

38-00-B



ROSTI PART No.



Tray Assy 4 (Small) STATION 3 - SHAFT ASSY


CUSTOMER


OP No.

WORK INSTRUCTION

1. Masukkan Elevate Shaft 806E42290 (XR04BOP91026-00-B) & Bearing 013E31800 (XR04MLD0116-00-B). Masukkan Cable 1 & 2 dalam Pulley Front Elevate Shaft 020E54581 (XR04MLD0129-00-B), masukkannya dalam shaft seperti Gambar 1./ Insert Elevate Shaft 806E42290 (XR04BOP91026-00-B) & Bearing 013E31800 (XR04MLD0116-00-B). Insert Cable 1 & 2 into Pulley Front Elevate Shaft 020E54581 (XR04MLD0129-00-B), then put it into shaft as Picture 1.

2. Masukkan E-Clip M6 654W21052 (XR03BOP22001-00) seperti Gambar 2./ Put in E-Clip M6 654W21052 (XR03BOP22001-00) as Picture 2.

3. Masukkan Gear Interface 807E09861 (XR04MLD0147-00-B). Skrukan Damper Assy T4 004K07622 seperti Gambar 3./ Assemble Gear Interface 807E09861 (XR04MLD0147-00-B). Screw Damper Assy T4 004K07622 as Picture 3.

4. Masukkan Bearing 013E31800. Masukkan Cable 3 dalam pulley, masukkannya ke dalam shaft. Pasangkan Rad Coupling Elevate T4 807E40270 (XR04MLD0149-00-B). E-klipkan dengan M6 seperti Gambar 4./ Insert Bearing 013E31800. Put in Cable 3 dalam pulley, put it into the shaft. Assemble Rad Coupling Elevate T4 807E40270 (XR04MLD0149-00-B). E-Clip with M6 as Picture 4.

a c

Elevate Shaft806E42290

XR04BOP91026-00-B

Gear Interface 807E09861

XR04MLD0147-00-B

Bearing 013E31800

XR04MLD0116-00-B Pulley Front Elevate

Shaft020E54581

XR04MLD0129-00-B

E-Clip M6654W21052

XR03BOP22001-00-B

b

Coupling Elevate T4 807E40270 XR04MLD0149-00-

B

1

2

3

4

Rad Washer Plastic028E22760

XR04MLD0132-00-B

Damper Assy T4004K07622



ROSTI PART No.



Tray Assy 4 (Small) STATION 4 - PAPER ADJUSTMENT ASSY


CUSTOMER


OP No.

WORK INSTRUCTION

1. Masukkan ke bahagian A4 seperti Gambar 1. Ketatkan dengan Clip Guide Retainer 019E74532 (XR04MLD0119-00-B)./ Insert into A4 side as Picture 1. Tighten it with Clip Guide Retainer 019E74532 (XR04MLD0119-00-B).

2. Masukkan Cork Pad 019K14500 (XR04BOP51004-00-B), Rad Roller Bush Feed Assy (XR04BOP91034-00-B) dan Rad Guide A4 Tray 4 (XR04MLD0332-00-B) seperti Gambar 2./ Put in Cork Pad 019K14500 (XR04BOP51004-00-B) as Picture 2.

3. Masukkan Wire Assy Ground HCF seperti Gambar 3./ Assemble Wire Assy Ground HCF as Picture 3.

1

2

3

Clip Guide Retainer 019E74532

XR04MLD0119-00-B

Rad Roller Bush Feed Assy -

XR04BOP91034-00-B

Rad Guide A4 Tray 4 -

XR04MLD0332-00-B

RAD Paper Adjustment Assy

T4038K23532

301167410.xls 6/6

Operator Care Point

Product Name Station Number Care Point Number HCF RAD Nip Assy Care Point 1

Check Point

Confirmed by Quality Engineer Understood by Line leader Issue Date

Pastikan Bearing dipasangkan pada pulley sebelum pasang pada Nip Assy. / Ensure Bearing been assembled in pulley before assemble the pulley on Nip Assy.

12345CP

Documents

AWI_Work Station Luminance Tray Assy 4.xls