Award Souvenir

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department of power

government of kerala

14 December 2008National Energy Conservation Day

Kerala State

Energy ConservationAwards 2008

energy management centre - keralaThiruvananthapuram-695 014


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Kerala State Energy Conservation Awards 2008December 2008

Published by

Shri K.M. Dharesan UnnithanDirector, Energy Management Centre

Editorial Board

Shri K.M. Dharesan UnnithanDirector, Energy Management Centre

Shri A.M. Narayanan

Head- Energy Efficiency Division, Energy Management CentreShri B.V. Subhash BabuEnergy Technologist, Energy Management Centre

Shri Johnson DanielEnergy Technologist, Energy Management Centre

Ms Deepa S. KumarEnergy Technologist, Energy Management Centre

Design

P.V. Krishnan

Printed at

SB Press (P) Ltd, Tvm-1


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CONTENTS

Message

Introduction

Winners of the State Energy Conservation Awards 2008

State Level Energy Conservation Monitoring Committee

for Energy Conservation in Kerala


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Energy Conservation is the means for the survival ofthe human race in the 21st Century

Along with the nation we, in Kerala celebrate the Energy Conservation day falling onDecember 14 of every year imbibing its true spirit.

With the lingering energy crisis Energy Efficiency is perhaps the quickest, cheapest,

cleanest way to extend our worlds energy supplies. Energy Conserved is Energy

Produced. We must, therefore, conserve our resources and make energy conservation

a mission. Energy Conservation Act, 2001 which came into force in February 2002

provides the necessary legal framework for promoting energy conservation measures

in the country.

The Bureau of Energy Efficiency, which has become operational under the Energy

Conservation Act, 2001 has prepared a detailed Action Plan for implementing projects

and programmes on efficient use of energy and its conservation. Bureau develops or

helps technical bodies like Energy Management Centre to develop and implement

demonstrative projects to present the case of Energy Efficiency. These demonstrative

projects will create the necessary awareness as well as help the technocrats to identify

the possible barriers to the projects thus ensuring the credibility and easy replication of

energy efficiency projects and schemes.

Messagefrom

the Hon. Ministerfor

Electricity

A.K. BalanMinister for Electricity


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6 Energy Management Centre is the only State Designated Agency which is fullydevoted to the Improvement of Energy Efficiency in the State, promotion of energyconservation and encouraging development of technology related to energy throughresearch and training, demonstration programmes and awareness creation. The

State depends on the nature for generating as much as 1883.6 MW of power whichcomes from the hydel power stations. This dependence on nature and ever growingdemand for energy from the domestic and commercial sector leading to higherpeak loads requires impetus on energy efficiency and conservation for energysecurity of the State. The Energy Conservation would holistically find solutions tothe various reasons of wastage of energy. The creation of awareness is adopted asa continuous activity at the same time the industries are helped in finding the latesttechnological solutions. Kerala has initiated activities to tackle the economic barrierswith a State Energy Conservation Fund. The Energy Conservation Building Codewill ensure that the architectural design changes be made to ensure maximum

utilization of natural light and climate. One of the key necessities in the wake of ourhigher domestic consumption is the creation of public awareness regarding energyconservation and make optimum use of the available resources. EMC through itsvarious outreach programmes like Energy Clinic, SAVE ( through one of the leadingdailies), several other innovative programmes l ike ventriloquism, magic show, etc..has ensured that the public awareness is one of their key priorities.

The scheme of Kerala Energy Conservation Award has also been started toencourage energy conservation in various sectors. As part of that, the KeralaGovernment has instituted the State Energy Conservation Awards for the best

performer in the thirteen categories.The country being the fourth largest emitter of carbon dioxide and energy generationbeing the largest emitter, it is a global sustainable need to ensure that every meansof energy conservation is adopted and thus ensure equitable distribution of energyin a sustainable way.

I wholeheartedly congratulate the winners of this years Energy Conservation Awards

and Commendations for their commitment towards efficient use of natural resources.

Thiruvananthapuram A.K. Balan09 December 2008 Minister for Electricity


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8 Kerala is one among the first few states in the country to have a well developed Designated Agencyto enforce the Act in the state level. The creation of an exclusive organisation to undertake energy

management activities in the state in 1996, before the promulgation of EC Act 2001, has resulted in

developing certain unique programs targeting the different categories of energy users Energy

Clinic for women, Energy Club for students, Energy Conservation Cells in Industries, etc.

The EC Act and the Bureau and hence the Energy Management Centre has various action areas like

Industry Programme for Energy Conservation; Demand Side Management; Standards & Labelling;

Energy Efficiency in Buildings and Establishment; Energy Conservation Building Code; Professional

Certification and Accreditation; Manuals and Codes; Energy Efficiency Policy Research Programme;

Energy Efficiency and Conservation in School Education; Delivery Mechanisms for Energy Efficiency

services.

Several programmes are envisaged and worked on like the Energy Circles and Energy policy in all

public sector industries and energy efficiency programmes for Municipalities, transportation sector,electrical distribution, students / academic and applied R&D projects etc. The State is in the formative

stages of a Kerala State Energy Conservation Fund for facilitating the Energy Efficiency projects. The

compliance study of the Energy Conservation Building Codes are being planned in the state to ensure

that the building and commercial sector will be energy efficient from the design or perhaps in the

initial construction stage. Twenty Two Government Buildings are undergoing Investment Grade Energy

Audit to evaluate the potential of energy efficiency measures in these buildings and implement the

same.

Of all the issues of energy security the energy conservation has received more importance primarily

due to the environmental impact. With a huge coastal lines and a fragile environment Kerala like therest of the world has to gear up to this challenge of Global Warming.

Taking into consideration these factors, this year the Kerala State Energy Conservation Award has

included six special categories, in addition to the existing seven categories. State Level Monitoring

committee has decided to award the Best Certified Energy Manager and Certified Energy Auditor in

the State to felicitate their activities. The State having highest consumption in domestic sector justify

to award three categories having greatest impact in this sector, viz., Best Energy Clinic Women

Volunteer; Best Energy Conservation Club and Best Suggestion from Individual on Energy

Conservation. The transportation sector contributes heavily to pollution and they consume a huge

amount of our petroleum products, in fact the major share of petroleum consumption in the country.This year the Committee decided to award the most energy efficient fleet owner.

The list of categories and awards given below


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9Category & Price

Large Scale Enterprises - Citation, PlaqueMedium Scale Enterprises - Citation, Plaque

Small Scale Enterprises - Citation, Plaque, Rs 10,000/-Non- profit Organisations - Citation, Plaque, Rs 10,000/-Research & Innovation - Citation, Plaque, Rs 10,000/-Individuals - Citation, Plaque, Rs 10,000/-Public Buildings - Citation, Plaque, Rs 10,000/-

Special Category

Fleet Operators - Citation, Plaque, Rs 5,000/-Energy Clinic Volunteers - Citation, Plaque, Rs 5,000/-

Certified Energy Managers - Citation, Plaque, Rs 5,000/-Certified Energy Auditors - Citation, Plaque, Rs 5,000/-Energy conservation Club - Citation, Plaque, Rs 5,000/-Best suggestion on EC/EE - Citation, Plaque, Rs 5,000/-

Criteria

The Committee will decide the recipient of the awards on the basis of outstanding achievements andcontribution in the field of energy conservation and management. The Award may not necessarily be

decided on the basis of only quantitative achievements but also taking into account the various otherfactors such as innovative techniques and technologies adopted, commitment of the management,environment friendliness, organisational set-up to promote energy conservation in the unit, etc. Themembers of the Award Committee or their nominees may visit participating enterprises / organisations /individuals for verification of data supplied, if felt necessary, and it will be obligatory on the part of theparticipating units to provide necessary assistance and co-operation for such visits. The Committee mayinvite some of the short listed enterprises / organisations / individuals for presentation before finalisingthe list of Award winning units. The short listed applicants will have to bear all the expenditure in thisconnection. The Committees decision would be final and no appeal for re-consideration shall lie.

Award for 2008

Subsequent to the first meeting in 2008 of the state level monitoring committee for energy conservationin Kerala, the announcement inviting applications and nomination for the awards in the above thirteen


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10 categories were widely publicized through electronic, visual and print media and through directcommunications to many organizations, individuals and agencies. The Energy Management Centreprocessed the applications and the state level committee met thrice to assess the entries. A judgingcommittee consisting of Shri Dharesan Unnithan (Director, Energy Management Centre ) as Chairman,

Shri V.N. Sivanandan (Joint Director, Factories and Boilers Department, Government of Kerala), ShriN.T Nair (Energy Expert), Shri Sivakumar (Director, Kerala State Productivity Council), Shri A.P.Jose(Joint Director Kerala State Productivity Council), Shri.G.Pavithran (Chief Engineer, TransmissionSouth, KSEB) Shri. Umashanker (Electrical Inspector, Electrical Inspectorate Department, Governmentof Kerala) and Shri A.M.Narayanan (Head Energy Efficiency Division, Energy Management Centre)as members was constituted to hold discussions / interviews with organizations / individuals to evaluatetheir performance. Based on the above exercise, the committee recommended to Government ofKerala to decide up on the award in 2008.

Winners ofKerala State Energy Conservation

Award 2008

The state level monitoring committee for energy conservation in Kerala,

on evaluating the various entries for state level award andascertaining the facts through discussion and

interviews / presentation, before a judging committee,selected the following organisatios / individuals for conferring

the Kerala State Energy conservation award andcommendation certificate-2008,

for their achievements in Energy conservationduring the year 2007-08.


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11LARGE SCALE ENTERPRISES

Best Performance Award Bharat Petroleum Corporation Ltd, Kochi Refinery

Erstwhile Kochi Refineries Ltd was incorporated in 1963 as a joint venture of Government of India,Phillips Petroleum USA, and Duncan Brothers. In Nov. 1988, Phillips Petroleum Corporation divestedits entire holding and in March 2001, Govt. of India had divested its entire holding in favour of BharatPetroleum Corporation Ltd. Pursuant to Order dated 18 August, 2006 issued by Ministry of CompanyAffairs the refinery has been amalgamated with Bharat Petroleum Corporation to form BPCL KochiRefinery. Today, Kochi Refinery, a unit of BPCL, has a crude oil refining capacity of 7.5 Million MetricTons per annum and its major products include LPG, Motor Spirit, Naphtha, Aviation Turbine Fuel,Kerosene, Special Boiling Point Spirit (SBPS), Mineral Turpentine Oil (MTO) High speed diesel, lightdiesel oil, furnace oil, LSHS, bitumen, Natural Rubber Modified Bitumen, aromatic products like Ben-zene & Toluene and petrochemical like Poly isobutene.

From the date of commissioning to till date, the refinery undertook major expansions like addition ofrefining capacity, setting up secondary processing like FCCU, commissioning of aromatics recoveryplants, fuel gas desulphurisation process, commissioning of Diesel Hydro De-sulphurisation, Capac-ity Expansion & Modernisation Projects etc. The Crude processing capacity was increased to 7.5MMTPA in three stages.

All products of Kochi refinery are marketed by BPCL marketing SBUs namely, Retail, LPG, Aviationand I&C. The products from Kochi refinery are catering to a predominantly South Indian market.Further, being a coastal refinery, Kochi refinery has advantages for optimising the product exports.

BPCL Kochi Refinery has been conferred the award considering their all-round performance andconsistency in Energy Conservation measures. They were able to achieve significant reduction inoverall energy levels by constant monitoring and achieving set targets. Reduction in Specific Energylevels both in terms of electrical energy and fuel saved was achieved through their continuous effortsat various levels. Some of their Energy saving measures are

! Maximization of crude circulating refluxes for increasing crude preheat! Optimizations of Boiler blow down in utility boiler.! Maximization of GT load based on Marginal cost advantage.! Optimization of deaerator systems for boilers.

! Reduction in STG condensation due to increase in LP extraction! Steam optimization in MAB compressor using advanced control! Operation of the recycle gas compressor on LP extraction mode


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United Breweries Limited, Palakkad is one of the fourteen breweries owned by the UB group in India.The brewery with a technical collaboration of M/s Henninger International, Germany was originallyestablished by the Premier Cotton Mills group, Coimbatore in the year 1973. The unit then known asPremier Breweries Limited came to being United Breweries Limited after it was amalgamated with theUB group in 1995.

United Breweries Limited, Palakkad started off with a modest capacity of 100000 cases a month hasbeen expanded twice since last two years from 250000 cases to 450000 cases a month. The brewerywith an installed capacity of 450,000 cases per month is the largest in Kerala and caters to about 70%of the Kerala requirements.

With its state of art plant and machinery, seven popular brands of beer are produced in the brewery.The company being one of the largest employers in Kanjikode Industrial belt, makes persistent effortstowards Environmental protection, Pollution Control, Water Conservation through rain water harvest-ing and implementation of Corporate Social Responsibility projects in an around the brewery in Palakkaddistrict.

United Breweries Limited has been conferred the award considering their all-round performance andconsistency in Energy Conservation measures. They were able to achieve significant reduction inoverall energy levels by constant monitoring and achieving set targets. Reduction in Specific Energylevels both in terms of thermal and electrical energy was achieved through their continuous efforts atvarious levels. Some of their Energy saving measures are

! Installation of 3*120 KL composite limpet coil jacketed Unit tanks for fermentation andlagering as part of phasing out plan for energy intensive room cooled tanks.

! Implementation of innovative insulation practices. Thermal insulation of washing

machine for the first time in India..! Comprehensive condensate recovery systems.! Installation thermal insulation doors to the 1 m dia SS nozzles of 27 nos of room cooled

tanks.

LARGE SCALE ENTERPRISES

Best Performance Award United Breweries Limited, Palakkad


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Herbal Isolates (P) Ltd started its operations in May 1984 primarily for the production of essential oilsfrom herbs and spices mainly for the export market.. The turnover in the first year was just Rs 13.4lakhs only. In the next couple of years the company was able to get substantial orders for oils and wasable to fully utilize its capacity by 1986. By 1987 the company expanded its product line to SpicePowders and Dehydrated Green Pepper, which today has become its main line of activity. In 1988,the company was able to substantially reduce its cost of operations by installing agro waste firedboilers using our own spent material after distillation, in the place of oil fired boilers. By 1989 two newproducts for the export market was developed namely Green Pepper in Brine and Sterilized Spicesand a market in Europe for these products were established in the face of stiff competition. By 1997,

the company completed the installation of a modern ETP to treat all its effluents to Pollution ControlBoard norms. In 1999, the company implemented imported Spinning Cone Column technology andreceived 1SO 9000 and HACCP certification. In 2000 the company installed Spin Flash Drier and wasable to develop a valuable bye product out of polluting waste material by this operation.

Herbal Isolates (P) Ltd has been conferred the award considering their all-round performance andconsistency in Energy Conservation measures. They were able to achieve significant reduction inoverall energy levels by constant monitoring and achieving set targets. Reduction in Specific Energylevels both in terms of thermal and electrical energy was achieved through their continuous efforts atvarious levels. Some of their Energy saving measures are

! Increased methane gas generation through better operational practice and fine tuning ofUASB reactor.

! Introduction of Methane gas from UASB reactor to Spin Flash Drier - Comprehensivecondensate recovery systems.

! Replacing of 30 HP ETP blower motor with 20 HP motor by improving effluent quality bynew flocculent chemical combination.

! Improvement of effluent quality to down streams through new chemical combination andintermittent running of blower & other motors saved 2 units per M3

! Improvement of effluent quality to down streams through new chemical combination and

intermittent running of blower & other motors saved 2 units per M3! Condensate water recovery form Spin Flash Drying plant to increase boiler feed water

temperature

MEDIUM SCALE ENTERPRISES

Best Performance Award Herbal Isolates Pvt Ltd, Cochin.


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United Electrical Industries Ltd. locally known as Meter Company is located 5 KM from Kollam citytowards Trivandrum by the side of the National Highway. The company was incorporated in the year1950. It is the first factory in India to manufacture Electricity House Service Meters. The companystarted its manufacturing activity in technical collaboration with the world-renowned measuring in-strument manufacturer M/s. Aron Meters Ltd., England. Major shares of the company were takenover by the Kerala Government in 1957 and reconstituted it as a Public Limited Company under theownership of Government of Kerala.

Some of the energy saving measures that helped them to achieve this award are.

! Reduction in contract demand from 200 KVA to 150 KVA.! Compressor 35 HP replaced by 3 HP.! Usage of Natural Fuels like fire wood in cooking in canteen.! Utilization of Renewable energy at Galvanizing Plant for pre-heating chamber.! Conventional Choke replaced by Electronic Ballast and conventional fluorescent tubes

and incandescent bulbs replaced by slim tubes and CFL

SMALL SCALE ENTERPRISES

Best Performance Award United Electrical Industries Ltd, Kollam


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Thalassery Municipality is the one of the oldest Municipalities in Kerala, established in 1866. It issituated in Thalassery taluk, Kannur District, on the Malabar cost of northern Kerala. Area of theMunicipality is 23.98 sq km with 50 wards. The population is 99,387 Houses: 19,744 Population ofSC/ST: 2,105 Density of population is 5,080per sq km.More than 50% of the population depend onagriculture, fishing and allied activities for their livelihood .


! Conducted detailed energy audit.! Steps taken to enter in to an Annual Maintenance Contract for the timely repairing of the

street lights with a bearing on energy efficiency.

! Low energy consuming Lamps have been installed on an experimental basis.! EC campaign works commenced to bring to the notice of the stake holders on the benefits

of energy conservation and efficiency management activities to be introduced! Biogas plant commissioned.

NON-PROFIT ORGANISATION

Best Performance Award Thalassery Municipality, Kannur


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Shri. Jayaprakash.V started his Career as a chulha maker in 1988. He installed more than 4000domestic Chulhas and 700 Community Chulhas which resulted a saving of 47000 kg firewood / day.

Considering his achievement in development of wood stove having an efficiency about 37.6%, hehas been selected for this years award

RESEARCH & INNOVATION

Best Performance Award Jayaprakash.V, Calicut


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Shri. Sasi. B. Mattom,

a retired Assistant Engineer from Kerala State Electricity Board.

He is a person having good experience in conducting Seminars & Training Programmes

on Energy Conservation across Kerala.

He has published informative articles on Energy Conservation in periodicals.

Distributed leaflets on Energy Conservation tips among the public.

Considering his involvement and substantial electricity demand reduction

and energy saving realized by his efforts,

he has been selected for this years award.

INDIVIDUALS

Best Performance Award

Sasi B. Mattom, Idukki


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Energy Clinic is a unique programme of EMCin energy conservation activities in domestic sectors

through women change agents.

Through awareness, 10-15 % of total energy can be saved.

The energy clinic is to provide valuable information to the rural population

on energy conservation, energy efficient equipments,

right methods of energy use to reduce wastage etc.

At present there are 118 trained women volunteers in the State

In connection with the Energy Conservation Month activities,

best energy clinic volunteers

are awarded prizes based on their performance.

The best five volunteers selected for this years award are

ENERGY CLINIC VOLUNTEERS


Mini.KWayanad

Mariamma JosephAlappuzha

Thresiamma BabyAlappuzha

Sangeetha CKannur

Sophy JohnKasargod


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KSRTC is the largest Public Sector Unit in Kerala, established on 1st April 1965 under RTC ACT

1950, by converting the erstwhile State Transport Department into Corporation. Caters to the travelingneeds of over 3 million commuters daily. A fleet strength of 5000 buses ranging from Super luxury A/c services to Ordinary services. Operates 13.25 Lakh Kilometers daily on an average. A daily revenuecollection of around 3 Crores 87 bus depots across the State apart from one central work shop, 4regional workshops, one Staff Training Center and one Head Office at Thiruvananthapuram. Over35000 no. of employees are on the roles.


! Reduced specific fuel consumption from 3.84KMPL (Year 2005) to 4.15 KMPL (Year 2008)! Regular training programme for staff.! Strict adherence to Vehicle maintenance schedules! Timely replacement of worn-out and defective aggregates and spares in the fuel system.

! Arrest of fuel and lubricant leakages.

! Prompt rectification of air leakages and maintenance of good self starter condition! Ensuring of proper clutch mechanism and efficient brake condition.! Inflation made compulsory once in 4 days! Setting of ideal range of engine RPM to an economic speed.

FLEET OPERATORS

Best Performance AwardKerala State Road Transport Corporation,

Thiruvananthapuram


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Ms. M.G. Sreekumari is designated Energy Manager of

Hindustan Newsprint Limited, Kottayam.

- having good industrial experience in the field of Energy Conservation and Energy Efficiency.

- won several awards for Energy Conservation and Energy Efficiency Activities.

- conducted several awareness programmes on Energy conservation.

- undergone training programmes and participated in

a good no of seminars on Energy conservation and Energy efficiency.

Considering her involvement in various activities,

she has been selected for this years award.

CERTIFIED ENERGY MANAGER


M.G.SreekumariKottayam


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Shri. Pradeep Nettur is Chief Engineer (E) of BSNL, Thiruvananthapuram.

- having 33 years of the experience in the industry.

- has given effective leadership in channelising resources,implementing projects and realising EC measures that culminated in

3 National Energy Conservation Awards.

- has conducted several awareness programmes on Energy Conservation.

- has undergone training programmes and participated

in a number of seminars on Energy Conservation and Energy Efficiency.

Considering his involvement in various activities,

he has been selected for this years award.

CERTIFIED ENERGY AUDITOR


Pradeep NetturThiruvananthapuram


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Mulamana V & H.S.S is having three sections H.S, V.H.S.S, and H.S.S in one campus situated in theremote and backward area of Trivandrum (Dist.) Kerala. It caters to the educational needs of thepeople of different walks of life irrespective of their caste creed religion and sex. The last three yearswere worth mentioning for the school particularly with the activities on the energy conservation clubof the school.


! Energy survey and energy audit.! Training programme for manufacturing and maintenance of Energy efficient equipment.

! Started energy clinic.

! Conducted seminars on domestic energy conservation.! Industrial visit.

! Exhibitions.

ENERGY CONSERVATION CLUB


Mulamana.V&H.S.SVamanapuram, Thiruvananthapuram


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Cochin Refineries School established in 1966, is situated on the picturesque hill top of Jwalagiri.The

school is run by Cochin Refineries Educational Aid Society and managed by Board of Governorsnominated by the management of BPCL Kochi Refinery . The school is affiliated to the Central Boardof Secondary Education, New Delhi. At present, the strength of the school is around 1270. Theschool has under its roof both, children of the employees of BPCL - KR as well as external students.It maintains a holistic approach to education with respect to academics and co- curricularactivities. Needless to mention CRS has won accolades in academics, as well as in co- curricularactivities in interschool, state and national levels.


! Projects on water analysis, power squad, segregation & waste disposal! CD show was also done in slow poisoning of India- a documentary to create awareness

on excess use of pesticide & Energy Conservation (produced by TERI, Delhi.)! Oil and Gas Conservation Fortnight Celebration is regularly held in our school with a pledge

taking ceremony. School leader leads the pledge in the general assembly.! For the last few years as part of our energy conservation project a power squad was

formed.! Every year regular exhibition is conducted spreading the message of energy conservation

and related wide variety of issues concerning usually in month of January.



Love Green ClubCochin Refineries School, Cochin


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27BEST SUGGESTION FOR ENERGY CONSERVATION


For providing

! Twenty energy conservation suggestions for Houses! Nine energy conservation suggestions for Industries! Seven energy conservation suggestions for transportation

Shri.Gopinatha Pai. L

has been selected for this years award

Gopinatha Pai. LAmbalapuzha


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Hindustan Newsprint Limited (HNL), a Subsidiary of Hindustan Paper Corporation Limited, a Govt. ofIndia Undertaking operates one of the largest integrated newsprint mills in the country. The mill wascommissioned in 1982 with an installed capacity of 80,000 MT/annum, which was raised to 1,00,000MT/annum in 1993-94 with major modernization and technological up gradation. The companyachieved capacity utilization of more than 116% consecutively for the third time in 2007-08. HNLsmajor product is 48.8 GSM newsprint and during the last three financial years, 45GSM newsprint wasalso made to cater to the market demand.

Some of their measures are

! Installed Variable frequency Drive for 250 KW (HT motor) Cooling Water Pump of 7 MW

TG after replacing the drive with LT motor.! Replaced the old and low efficient Knotter Feed pump in Chemical Pulp mill with new

generation energy efficient pump.! Revamping of Compressed air distribution line so as to reduce distribution losses.! Energy Efficient Pump for Secondary Centri cleaners in CP plant replacing 75 KW

drive with 55 KW! Avoided extra refining of CMP pulp in PM/c plant.


Commendation Certificate Hindustan Newsprint Limited, Kottayam


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MRF- Indias a major tyre manufacturing company having plants at Tamil Nadu, Andhra Pradesh,Goa, Pondicherry and Kerala. MRF staying ahead through its uncompromised quality measures onmanufacturing and internationally proven manufacturing systems and equipments to deliver worldclass tyres..

MRF is having ISO 9001:2000, ISO/TS 16949, ISO 14001:2004, OHSAS 18001:1999Certifications.MRF Kottayam unit started during 1969 having more than 1600 direct work force. Theplant has a land area of 25 hectars and a built up area of 51000 sq.mts. It is the Asias biggest rubbermixing plant with SCADA based recipe management

The measures taken by them to achieve this reduction are

! Introduction of energy efficient and sound proof blower! Additional deaerator for boiler feed water! Waste heat recovery! Revamping of Steam line insulation

! Process optimization for thermal energy reduction! Interlocking the working auxiliary equipments with Main to avoid energy wastage.


Commendation Certificate MRF, Kottayam


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Hindustan Latex Ltd was incorporated on March 1, 1966, with the objective of producing and providinggood quality condoms for the National Family Planning Program. Commercial production at the condomplant commenced on April 5, 1969. Hindustan Latex today is one of the worlds largest manufacturersof Condoms with an annual production capacity of 1000 million pieces.. Presently the plant has aninstalled capacity of 1 Billion condoms per annum. The measures which helped them in achievingenergy conservation are

! Replacement of electrically heated dehumidifier with steam heated in Moulding.! Replacement of electrically heated tumblers with steam heated tumblers in RRT moulding

vulcanizing in plant.! Replacement of inefficient reciprocating chiller with energy efficient screw chiller (160TR).! Installation of condensate recovery system! Replacement of DG set with new energy efficient 500 KVA DG set.! Installation of automatic blow down control system at Boiler

MEDIUM SCALE ENTERPRISES

Commendation CertificateHindustan Latex Limited

Peroorkada, Thiruvananthapuram


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Society for Renewable Energy Technologies SREETECH registered under Cochin Travancore literacy

act 1955 on1998.SREETECH is an approved contractor for construction of Bio-gas plant (Large size)of ANERT, Govt of Kerala. SREETECH is also an approved service provider for Clean Kerala mission,Govt of Kerala for waste management and handling in Kerala. SREETECH has been in this field for10 years in waste to energy projects. It is an SSI unit in manufacturing Biogas plant. SREETECH isthe only one women entrepreneur in waste management and handling sector. SREETECH hascompleted more than 63 large size biogas plant for the last 10 years most of them used for thermalapplication. Considering the above Sree tech has been selected for the years commendationCertificate.


Commendation Certificate Sreetech, Thiruvananthapuram


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Jyothi Biogas & Rural Social Service Centre commenced its activities in 1999 with construction ofBiogas plants as their major area of operation. They are licensed under the turnkey agents schemeof Department of Agriculture, Government of Kerala since 1999. They are also enlisted as serviceprovider for constructing large sized Biogas plants. They have been given Commendation Certificatefor small scale enterprises


Commendation CertificateJyothi Bio Gas & Rural Social Service Centre

Thiruvananthapuram


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Society for Energy Engineers and Managers (SEEM) is a 3 year old professional body of Bureau ofEnergy Efficiency certified Energy Managers. SEEM is created as a non-governmental/ non profitorganisation (registered under the Charitable Societies Act) to facilitate energy efficiency,complementary to the efforts of Government agencies like the BEE, PCRA, CPRI, ect. They hadconducted no of Capacity building programmes and sector focused training programmes and seminars.Considering the above Society for Energy Engineers and Managers has been selected for the yearsCommendation Certificate

NON PROFIT ORGANISATIONS

Commendation CertificateSociety for Energy Engineers and Managers

Thiruvananthapuram


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The Energy Conservation Society (ECS) is a Non Governmental Organisation with registered officeat Trivandrum, engaged in promoting conservation of Energy & Environment and SustainableDevelopment. To realize this object, the Society shall in particular endeavor to make all members ofthe Society and the public, energy conscious and conservation conscious, by formulating andimplementing suitable energy conservation propagation programmes. Energy Conservation Societyconduct awareness and motivation programs embracing all sections of the population, with a view tobringing about attitudinal changes in wasteful energy habits in all areas - home, industry, agriculture,transport, commerce etc. ECS has Chapters in all districts of Kerala. .Considering the above EnergyConservation Society has been selected for the years Commendation Certificate.

NON PROFIT ORGANISATIONS

Commendation CertificateEnergy Conservation Society

Thrissur


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Safe guard industries, founded in 2003 as an SSI Unitengaged in the design and of energy conservation productslike LED Lanterns, LED Home lighting system LED Streetlighting systems, CFL Street lights and Renewable energyproducts like solar lanterns, solar inverters, solar homelighting systems, solar street lights and solar LED lightingproducts. Their Policy is to make available the best valueproducts and services, continually improving the quality ofthe product and services, propagating the message of energyconservation and a renewable energy sources, developing

energy conservation products and also protect and preservethe nature. They have been selected for the yearsCommendation Certificate.

RESEARCH AND INNOVATION

Commendation CertificateSafe Guard Industries,

Poovathoor, Thiruvananthapuram


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37INDIVIDUALS

Commendation Certificate

Dr. Shaji James P., is actively involved inresearch, teaching and technology transfer in thearea of renewable energy and energyconservation for more than ten years. He hasdeveloped a solar powered light-trap for pestmonitoring in agricultural fields, an energyconserving agricultural implement for puddlingpaddy lands and conducted research in thedevelopment of high rate bioreactors for biogasproduction as well as production and use ofbiodiesel. He acted as a resource person withinand outside Kerala in the area of bioenergy andenergy conservation. He has presented papersin International and National seminars andworkshops. He has authored a book entitledBiogas: a nature friendly fuel, articles in popularjournals as well as leaflets on energy conserving

implements and renewable energy. Consideringhis overall performance he has been selectedfor the years Commendation Certificate.

Saji Prasad. G.CThiruvananthapuram

Saji Prasad.G.C the President of EnergyConservation Club, Mulamana VHSS which wasstarted in the year 2004 for promoting EnergyConservation Activities among students and

public.

He conducted many competitions amongstudents to increase importance of energyconservation. Production units for manufacturingenergy efficient devices like chokes, CFLs wasalso started by him. He has taken classes onEnergy Conservation along with EMC for thepublic. Many exhibitions were conducted both onhis behalf and on behalf of EMC, educating

people. Considering his overall performance hehas been selected for the years CommendationCertificate.

Shaji James. P

Palakkad


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BSNL is the largest Central Government owned Public Sector undertaking engaged in providing world

class Telecommunication services. BSNLs mission is to provide world-class state of art technologytelecom services to its customers on demand at competitive price and to contribute to the growth ofthe Nations economy. Presently, BSNL has a customer base of 7.5 Crore. BSNL also contributes toextend Broad Band services and connection in every village as per National telecom policy. Revenueearned by BSNL during 2007-08 was Rs 38053 Crores with a fixed asset base of Rs1,24,578/-Crores.While earning profit to keep us afloat, we also strive to provide a balance between the provisions ofuniversal service to all uncovered areas, including the rural areas. Considering their outstandingperformance in energy conservation they have been selected for the year s Commendation Certificate.The energy saving measures adopted are

!Replacement of existing inefficient power plant by a modern SMPS type power plant.

! Replacement of Inefficient and life expired AC units

! Replacement of Florescent tube fittingswith CFL! Extensive rain water harvesting system in the campus! Installation of solar water heaters! Biogas Plants installed

PUBLIC BUILDING

Commendation Certificate BSNL Electrical Circle, Thiruvananthapuram


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Kerala State Industrial Enterprises Ltd incorporated in the year 1973, is one of the professionally

managed and profit making public sector undertaking of Government of Kerala under the IndustriesDepartment. KSIE commands a place of high esteem in the field of Air Cargo Management apart fromits strength in Marketing and E-commerce activities via its online shopping mall www.keralarcade.comTrivandrum Air Cargo Terminal is an IS/ISO 9001: 2000 certified Cargo Complex in India. We havealso obtained IS/ISO 9001:2000 certification subsequently for our Calicut Air Cargo Complex (CACC).Our Quality Policy is to ensure QUALITY SERVICE of Air Cargo Handling. We endeavor to achieveand maintain customer satisfaction and we are committed to make continual improvement in allareas of facilitation. Considering their outstanding performance in energy conservation they havebeen selected for the years Commendation Certificate. The energy saving measures adopted are

! Optimization of Air-conditioning system! Provision of artificial ventilation by installing turbo ventilators.

! Provision of under decking, Replacement of ACs with Star labelled ones.

! Provision of sun control films and curtains on windows

PUBLIC BUILDING

Commendation CertificateKerala State Industrial Enterprises Ltd

Thiruvananthapuram


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Shri. Babujan.S. is an Assistant Engineer with KSEB, Kanjirapally. He is aCertified Energy Manager and published informative articles through newspapers. He is a resource person for training in energy conservation andawareness classes.

Considering his overall performance he has been selected for the yearsCommendation Certificate.

Shri Jayakumar. R Electrical Engineer with 15+ years of experience inIndustrial Projects & Maintenance. He is a Certified Energy Manager with5 + years of experience in Energy Conservation and Management and acorporate trainer for Electrical engineering, Energy conservation and CDM.Presently he is the General Secretary Confederation of Indian Trainers,India. He is the one of the founder member of Society of Energy Engi-neers & Managers, India.

Considering his overall performance he has been selected for the yearsCommendation Certificate.

CERTIFIED ENERGY MANAGER

Commendation Certificate

Babujan.S

Kottayam

Jayakumar RKottayam


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Energy conservation club of Nirmala High School Kabanigiri started in the same year, when it began

in the state level. As part of its regular activity, conduct Energy audit and project activities every year1990 and 1994 the students from this club presented projects in connection with energy conservationin the national level at Delhi and Pune respectively. This year also they have commenced their workand study on Energy at the beginning of the academic year. A survey in 100 houses in connectionwith the project is already completed

Some of the energy saving measures that helped them to achieve this Commendation Certificate are.

! Training Programme(50 students)! Tank water level controller instrument -! Study tour-33KV substation at pulpally! Energy conservation survey /Audit! Survey 100 houses

! Audit 70 houses! Competition Energy quiz energy slogan energy proverb competition.


Commendation Certificate Nirmala High School, Wayanad

D.V.H.S Kumaranelloor is situated in Kottayam District. The energy conservation club in the school isvery active. Some of the energy saving measures that helped them to achieve Commendation Certifi-cate are.

! Quiz programme-Subject energy! Essay competition and its importance! Cycle rally-Moto Save oil! Survey Energy consumption!

Exhibition Thermal cooker and its use! CFL demonstration class

! Special awareness program for Teachers, students and neighboring public.

Commendation Certificate D.V.H.S Kumaranalloor, Kottayam


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42 SUMMARY OFENERGY SAVINGS ACHIEVED BY

INDUSTRIAL UNITS PARTICIPATINGIN THE STATE ENERGY CONSERVATION AWARD-2008

Electrical Energy savings

YearNo. of

ParticipatingIndustrial units

Savings/YrRs.Lakhs

InvestmentRs. lakhs Million

kwh/yr

Equivalentavoided Capacity

(MW)

Furnace oilsavingMT/yr

Coal savingsMT/yr

2008 30 7653.986 1114.026 29.68 5.65 37000 3560

2007 21 1914.63 1097.95 59.735 11.34 1303.87 0

2006 27 2343.1 4080.3 40.00 7.61 6665 2870

2005 17 839.3 1654.5 23.52 4.48 850 0

2004 12 873.8 1087.2 12.82 2.44 3170 5558

2003 9 1745.9 7640.8 32.32 6.15 8169 6433


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43STATE LEVEL MONITORING COMMITTEEFOR

ENERGY CONSERVATION IN KERALA

Chairman

The Principal Secretary to Government, Department of PowerGovernment Secretariat, Thiruvananthapuram 695 001

Members

The Chairman, Kerala State Electricity BoardVaidyuthi Bhavanam, Pattom Thiruvananthapuram 695 004

The Chief Electrical Inspector to Govt. of KeralaHousing Board Buildings, Thiruvananthapuram 695 001

The Chief Regional Co-ordinatorPetroleum Conservation Research Association

TMB Mansion, 739, Anna Salai, Chennai 6000 002

The Chairman, Institution of Engineers (India)Observatory Hill, Thiruvananthapuram

The President, Energy Conservation SocietyThiruvananthapuram

The Director, Factories & BoilersThiruvananthapuram.

The Director, ANERT, Thiruvananthapuram

The Chief Engineer (Buildings), Public Works DepartmentThiruvananthapuram.

Member and ConvenerDirector, Energy Management Centre - Kerala

Thycaud, Thiruvananthapuram 695014


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44 NOTES...

Documents

Award Souvenir