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AUVIS™ Installation and Maintenance Guide Automatic Under Vehicle Inspection System

AUVIS Installation and Maintenance Guide

AUVIS Installation and Maintenance Guide REV A3 Page 2 of 145

Part Number: GKH9113-001 REV A3

November 2010

Printed in the USA

© Copyright 2010 Gatekeeper Security Inc. All rights reserved.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in

any form or by any means, electronic, mechanical, photocopying, recording or otherwise,

without the prior written permission of Gatekeeper Inc

Terms denoted by the trademark symbol (™ or ®) used in this publication are trademarks or

service marks registered in the United States or other countries.

GATEKEEPER

SECURITY INC.

45975 Nokes Blvd, Unit 115

Sterling, VA 20166

Sales:

Email:

Phone: 703.673.3320

Fax: 703.673.3329

www.gatekeepersecurity.com

Technical Support:

E-mail:

http://www.gatekeepersecurity.com/





Contents

Part A: General information ......................................................................................... 6

1. Introduction .................................................................................................................................... 7 1.1. Overview of this guide .......................................................................................................................................... 7 1.2. Who should use this guide?................................................................................................................................. 8 1.3. How to contact Gatekeeper Security ................................................................................................................... 8 1.4. Additional resources ............................................................................................................................................ 8

2. About the Automatic Under Vehicle Inspection System ............................................................ 9 2.1. General description .............................................................................................................................................. 9 2.2. Models ................................................................................................................................................................. 10 2.3. Components ........................................................................................................................................................ 11 2.4. System configurations ....................................................................................................................................... 12

2.4.1. GKH-1011 configuration........................................................................................................................ 12 2.4.2. GKH-2011 configuration........................................................................................................................ 13 2.4.3. GKH-3011 configuration........................................................................................................................ 14

2.5. How the system operates ................................................................................................................................... 15 2.5.1. Vehicle Screening (inspection) cycle ................................................................................................... 15 2.5.2. Inter-component communication ......................................................................................................... 18 2.5.3. Power ..................................................................................................................................................... 18

Part B: Installing the system ......................................................................................19

3. Installer requirements .................................................................................................................. 20 3.1. Installer qualifications ........................................................................................................................................ 20 3.2. Installer legal obligations ................................................................................................................................... 20

4. Installing the GKH-1011 system.................................................................................................. 21 4.1. Installation planning ........................................................................................................................................... 23 4.2. Site requirements ................................................................................................................................................ 23

4.2.1. Mechanical requirements ..................................................................................................................... 23 4.2.2. Electrical requirements ......................................................................................................................... 25 4.2.3. Environmental requirements ................................................................................................................ 25

4.3. Suggested system configurations ..................................................................................................................... 25 4.4. Site survey ........................................................................................................................................................... 27 4.5. Installation safety ................................................................................................................................................ 27 4.6. Unpacking the system ........................................................................................................................................ 28

4.6.1. Component checklist ............................................................................................................................ 29 4.7. Preparing to install the system .......................................................................................................................... 31 4.8. Installing the system ........................................................................................................................................... 32

4.8.1. Assemble the Ramp and Scanner ........................................................................................................ 32 4.8.2. Assemble the Portable Stand ............................................................................................................... 44 4.8.3. Connect cables inside the Junction Box ............................................................................................. 45 4.8.4. Install the Computer and Display ......................................................................................................... 46 4.8.5. Test the system ..................................................................................................................................... 46

4.9. Disassembling and repacking the system ......................................................................................................... 46

5. Installing GKH-2011 system ........................................................................................................ 49 5.1. Installation planning ........................................................................................................................................... 52 5.2. Site requirements ................................................................................................................................................ 52

5.2.1. Mechanical requirements ..................................................................................................................... 52 5.2.2. Electrical requirements ......................................................................................................................... 53 5.2.3. Environmental requirements ................................................................................................................ 53 5.2.4. Local code requirements ...................................................................................................................... 53


Component checklist .......................................................................................................................................... 57 5.7. Preparing to install the system .......................................................................................................................... 60

5.7.1. Excavate the roadway ........................................................................................................................... 60 5.7.2. Install the Vault ...................................................................................................................................... 60 5.7.3. Temporarily install the Armor Plate ...................................................................................................... 60

5.8. Installing the system ........................................................................................................................................... 61 5.8.1. Install the Scanner and Light Rails ...................................................................................................... 61



5.8.2. Attach components to the Stand .......................................................................................................... 62 5.8.3. Install and connect the Junction Box .................................................................................................. 63 5.8.4. Install the Computer and Display ......................................................................................................... 64 5.8.5. Test the system ..................................................................................................................................... 64 5.8.6. Install the Armor Plate .......................................................................................................................... 64

6. Installing GKH-3011 system ........................................................................................................ 66 6.1.1. Electrical requirements ......................................................................................................................... 66 6.1.2. Environmental requirements ................................................................................................................ 67 6.1.3. Local code requirements ...................................................................................................................... 67

6.2. Installation planning ........................................................................................................................................... 70 6.3. Site requirements ................................................................................................................................................ 71

6.3.1. Electrical requirements ......................................................................................................................... 72 6.3.2. Environmental requirements ................................................................................................................ 72 6.3.3. Local code requirements ...................................................................................................................... 72


6.7.1. Component checklist ............................................................................................................................ 76 6.8. Installing the system ........................................................................................................................................... 78

6.8.1. Installing the Slurry/Sump Pump ......................................................................................................... 79 6.8.2. Installing the Scanner and Light Rail ................................................................................................... 79 6.8.3. Temporarily install the Armor Plate ...................................................................................................... 80 6.8.4. Attach components to the Stand .......................................................................................................... 81 6.8.5. Connect cables inside the Junction Box ............................................................................................. 82 6.8.6. Install the Computer and Display ......................................................................................................... 83 6.8.7. Test the system ..................................................................................................................................... 83 6.8.8. Install the Armor Plate .......................................................................................................................... 83

7. Installing the Computer ............................................................................................................... 84 7.1. Installing the GKH-1035-1 Computer ................................................................................................................. 85

7.1.1. Component checklist ............................................................................................................................ 85 7.1.2. Procedure .............................................................................................................................................. 85

7.2. Installing the GKH-1035-2 Computer ................................................................................................................. 87 7.2.1. Component checklist ............................................................................................................................ 87 7.2.2. Procedure .............................................................................................................................................. 87

7.3. Installing the GKH-1035-3 Computer ................................................................................................................. 90 7.3.1. Component checklist ............................................................................................................................ 90 7.3.2. Procedure .............................................................................................................................................. 90

8. Testing the system ....................................................................................................................... 92 8.1. Operational checklist .......................................................................................................................................... 92

8.1.2. Calibrating the Scanner ........................................................................................................................ 95 8.1.3. System security ..................................................................................................................................... 95 8.1.4. Remote Assistance ............................................................................................................................... 95 8.1.5. Hardware Tests ...................................................................................................................................... 96

Part C: Supporting the system .................................................................................125

9. Maintaining the system ............................................................................................................. 126 9.1. General guidelines ............................................................................................................................................ 126 9.2. Daily maintenance (or when needed) .............................................................................................................. 126 9.3. Annual maintenance (or when needed) ........................................................................................................... 127

10. Troubleshooting the system ..................................................................................................... 128

11. Repairing the system ................................................................................................................. 130 11.1. Safety precautions ............................................................................................................................................ 130 11.2. Repair technician qualifications ....................................................................................................................... 130 11.3. Tools and equipment ........................................................................................................................................ 130 11.4. General approach ............................................................................................................................................. 130

AUVIS Installation and Maintenance Guide REV A2 6

Part A: General information


1. Introduction

1.1. Overview of this guide This guide provides detailed instructions for installing and maintaining Gatekeeper Security’s Automated Under Vehicle Inspection Systems (AUVIS). The guide is organized as follows:

Part A: General information

Section 1, ―Introduction,‖ provides basic information about this guide, who should use it, and how to contact Gatekeeper Security if you need technical support.

Section 2, ―About the Automatic Under Vehicle Inspection System,‖ lists AUVIS models and their components, shows how components are interconnected, and describes how they operate.

Part B: Installing the system

Section 3, ―Installer requirements,‖ lists installer qualifications, responsibilities and legal obligations.

Section 4, ―Installing the GKH-1011,‖ covers the entire process of setting up the GKH-1011 portable AUVIS ramp and related components.

Section 5, ―Installing GKH-2011 ,‖ provides everything you need to know about installing the GKH-2011 dual view scanner and related components.

Section 6, ―Installing GKH-3011 ,‖ describes the steps needed to install the GKH-3011 single view scanner and related components.

Section 7, ―Installing the Computer,‖ shows how to connect the AUVIS Computer and Display to the system.

Section 8.1.1, ―

1. Operator Terminal

a. ensure the Computer is connected to proper power source and powered ON

b. visually inspect the connections…see the Administrator’s Guide for connection details

2. Junction Box a. ensure connected to proper power source and powered ON

b. visually inspect the connections

LEDs on the power supplies are lit.

The LED on the Digital I/O Controller is lit.

The Ethernet Switch is active, and the LED on each connected port is lit.

Introduction


3. Infrared LPR Camera

a. ensure connected to proper power source and powered ON


c. Using the HARWARE tests as described in the Administrator’s guide, test the LPR Camera

d.

4. Scene Camera a. Ensure connected to proper power source and powered ON

b. Visually inspect and verify that the LED on the back of the Scene Camera is lit.

c. Using the HARWARE tests as described in the Administrator’s guide, test the IP Camera

5. Scanner a. Ensure connected to proper power source and powered ON

b. Visually inspect the Light Rails. Verify that the green LEDs on each ―brick‖ (there are five bricks on each rail) are flashing. No LEDs should be red.

c. Using the HARWARE tests as described in the Administrator’s guide, use the Basler Camera test the to ensure the Scanner camera is properly calibrated

6. Traffic Control Signal

a. Ensure the device is connected to proper power source and powered ON

b. Using the HARWARE tests as described in the Administrator’s guide, use the

and buttons to toggle the traffic light ON and OFF

7. LPR a. Turn on power to the Computer, Display and Junction Box.

b. Position a helper at the front of the ALPR, with instructions to watch for two LEDs to flash when power is applied.

c. Verify that the helper saw the two LEDs on the ALPR flash.

8. Slurry Pump a. Fill the pit with water

b. Turn on power to Slurry pump(s)

c. Continue to fill the pit at a rapid rate and ensure that the pump clears the pit, keeping the water away from the camera

d. If you have 2 pumps installed, ensure that the each will operate when the power is removed from the other

Introduction


e. Ensure all water pipes and joints are water tight and not leaking

,‖ provides instructions for checking the system and testing its operation.

Section 8.1.3, ―System security,‖ offers suggestions for physical and computer security.

Part C: Supporting the system

Section 9, ―Maintaining the system,‖ lists periodic activities required to keep the AUVIS operating properly.

Section 10, ―Troubleshooting the system,‖ describes common problems and provides possible solutions.

Section 11, ―Repairing the system,‖ provides step-by-step instructions for removing and replacing various components (called Line Replaceable Units, or LRUs).

Tip: If you are reading this guide in electronic form, click (in a PDF) or CTRL+click (in MS Word) any blue underlined text to jump to the referenced section.

1.2. Who should use this guide? This guide is intended for use by authorized technicians responsible for installing and maintaining Gatekeeper Security’s Automated Under Vehicle Inspection Systems.

Note: AUVIS installation and maintenance technicians must be qualified as AUVIS Operators and Administrators.

Anyone whose role is limited to using AUVIS does not normally need to reference this manual.

1.3. How to contact Gatekeeper Security For help in installing, maintaining or using the AUVIS, contact Gatekeeper Security Technical Support:

Phone: 1.703.673.3320

E-mail: [email protected]

Web: www.gatekeepersecurity.com

1.4. Additional resources The following resources are available:

For AUVIS operators:

AUVIS Operator’s Guide.

AUVIS Operator Training Presentation.

mailto:[email protected]?subject=AUVIS%20Support%20Request

http://www.gatekeepersecurity.com/

Introduction


For AUVIS administrators:

AUVIS Administrator’s Guide.

AUVIS Administrator Training Presentation.


2. About the Automatic Under Vehicle Inspection System

2.1. General description The Automatic Under Vehicle Inspection System (AUVIS) is an advanced system for remotely examining vehicle undercarriages for potential threats (such as bombs) and contraband.

Using a specially designed scanner, the system creates a digital image of the entire vehicle undercarriage. The image is displayed on a computer display, where the operator can visually examine it for anomalies.

The system also captures an image of the vehicle’s license plate, then performs optical character recognition to produce a character string of the license plate number. The operator can edit the character string to correct conversion errors.

The undercarriage image and license plate number can be stored in the system’s database for future reference.

If a vehicle previously passed through system (as indicated by the license plate number), the system compares the vehicle’s previous undercarriage image with the current image. Any changes discovered by the system are automatically highlighted to assist the operator in further investigation. If the system does not recognize the license plate number, it will automatically compare the vehicle with one of similar make and model.

A more detailed description of the system’s operation is provided in Section 2.5.

The AUVIS replaces the traditional inspection method in which a vehicle’s undercarriage is viewed using a ―mirror a stick‖. Although inexpensive and easy to implement, this older manual approach has several disadvantages.

The inspection is labor-intensive, and takes at least one to two minutes per vehicle.

The inspection may not be thorough. While the view may good near the vehicle’s outside areas, it is poor toward the center of the vehicle.

The inspection does not provide a way to compare a vehicle’s current state with a previous state (i.e., to determine whether anything under the vehicle has changed since its last pass through the checkpoint).

The inspection places security personnel close to the vehicle, potentially exposing them to harm if an explosive device is detonated during the inspection.

Other types of undercarriage inspection systems—using running video or line scanning—have attempted to replace manual inspection with simple imaging technology, but do not provide the advantages of the AUVIS.

About the Automatic Under Vehicle Inspection System


2.2. Models The table below lists the main differences between the three AUVIS models.

Model Installation type Scanner Vehicle sensor Other

GKH-1011 Mobile Dual view (forward and rearward), placed on roadway

Pressure pad Ramps straddling scanner

GKH-2011 Permanent Dual view (forward and rearward), embedded in roadway

Inductive ground loop

GKH-3011 Permanent Single view (vertical), embedded in roadway

Inductive ground loop



2.3. Components The table below lists the main AUVIS components and their functions.

Tip: A detailed list of the items (including part numbers) delivered with each model is provided in the installation section for that model.

Component Function GKH-1011 GKH-2011 GKH-3011

Dual View Scanner Captures forward-facing and rearward-facing digital photos of vehicle undercarriage; sends photos to AUVIS Computer

X X

Single View Scanner Captures vertical digital photos of vehicle undercarriage; sends photos to AUVIS Computer

X

Ramp Assembly Raises vehicle above scanner sitting on roadway to prevent contact between vehicle undercarriage and Scanner

X

Light Rail Illuminates vehicle undercarriage while digital photos are being taken by Scanner

2 2 1

Junction Box, containing: Houses various components and protects them from weather

X X X

Digital I/O Controller Controls Traffic Light and Light Rails as directed by AUVIS Computer

X X X

Gigabit Ethernet Switch Routes data between components X X X

Ground Loop Detector Works with Ground Loop to detect vehicle; tells computer that vehicle is approaching Scanner

X X

DC Power Supplies Provides 12VDC and 24VDC to various components X X X

Ground Loop Inductive loop that works with Ground Loop Detector to detect vehicle approaching Scanner

X X

Scene Camera Takes digital photo of vehicle; sends photo to AUVIS Computer; also captures live video that can be displayed on the AUVIS Display

X X X

License Plate Reader camera Takes digital infrared photo of vehicle license plate; uses optical character recognition to create vehicle registration character string; sends photo and string to AUVIS Computer

X X X

Traffic Control Signal Visual display indicating “stop” or “go” X X X

Operator Terminal AUVIS software running on Window® computer controls entire system; operator interacts with system using touch screen display (or keyboard and mouse)

X X X

Various cables For connecting components X X X



2.4. System configurations

2.4.1. GKH-1011 configuration

The block diagram below shows the main components in the GKH-1011 system.

GKH-1011 block diagram













2.5. How the system operates

2.5.1. Vehicle Screening (inspection) cycle

Screening a vehicle using the AUVIS involves the following steps:

Vehicle approaches AUVIS inspection station.

If the Traffic Signal is red, vehicle driver stops vehicle. When security checkpoint is clear, AUVIS operator touches Traffic Control Status Indicator/Button on AUVIS Computer Display to change Traffic Signal from red to green.

Traffic Signal, red

If Traffic Signal is green, vehicle driver moves vehicle forward toward AUVIS Scanner.

Traffic Signal, green

System detects vehicle approaching Scanner.

Model GKH-1011: Vehicle is detected by Pressure Pad on leading edge of Ramp.

Models GKH-2011 and GKH-3011: Vehicle is detected by Ground Loop embedded in roadway

As vehicle passes over Scanner:

LED Light Rails illuminate vehicle’s undercarriage.

Scanner takes a series of digital photographs of vehicle undercarriage. Digital photographs of undercarriage are transmitted to AUVIS Computer, where software ―stitches‖ photographs into a continuous image.

Models GKH-1011 and GKH-2011: Scanner produces two undercarriage images – forward-facing view and rearward-facing view.

Model GKH-3011: Scanner produces one undercarriage image from vertical perspective.

Typical undercarriage image



Automatic License Plate Reader (ALPR) takes a digital infrared photograph of vehicle’s license plate. ALPR performs optical character recognition (OCR) on image to produce license plate number character string. ALPR transmits digital image and license plate number to AUVIS Computer.

Typical license plate image

Scene Camera takes a digital photograph of vehicle. Scene Camera transmits digital image to AUVIS Computer.

Typical Scene Camera image

AUVIS Computer Display displays undercarriage image in Under View section, vehicle image (from Scene Camera) in Front View section, and license plate number (from ALPR) in Vehicle Reg No field. Software fills in Date and Time undercarriage image was obtained. (Date/time stamp becomes vehicle’s identifier in the system.)



AUVIS software user interface

Operator confirms license plate number, then AUVIS software attempts to find record with matching license plate number in database.

If license plate number match is not found, operator examines image captured by ALPR and compares it with license plate number generated by OCR. If OCR did not generate correct number, operator enters correct number in Vehicle Reg No field.

If license plate number is found (indicating vehicle previously passed through AUVIS security checkpoint), the vehicle undercarriage reference image in database is displayed in Reference section of AUVIS user interface.

If license plate number is not found, system looks for similar undercarriage image to display for comparison.

If no exact or similar reference image for vehicle is stored in database, AUVIS software notifies operator. Operator can choose to save current image (with associated identification data) in the Reference database.

AUVIS software compares image obtained during current inspection with reference image (if available).

If AUVIS software detects a difference between current undercarriage image and reference image, a red circle is placed on the image in the Under View pane to indicate the difference. If multiple differences are detected, a red circle is drawn around each one.

Operator examines image in Under View section to determine whether any anomalies (marked or not) are present. During image examination, operator can:

Change image tone. Change foreign object detection sensitivity. Zoom image. Switch between forward view image (the default) and backward view image

(function not available in GKH-3011 systems).



If anomalies requiring further inspection are detected, operator directs vehicle driver according to facility policies.

If no anomalies are detected, operator directs vehicle driver to continue according to facility policies.

2.5.2. Inter-component communication

The Gigabit Ethernet Switch supports TCP/IP communication between several main components in the AUVIS.

The AUVIS program sends component-specific commands to the Gigabit Ethernet Switch, which then sends those commands to the designated component. Components receiving commands include: Digital I/O Controller (which uses received commands to control the Traffic

Signal and turn the Light Rails on and off). Scene Camera. Automatic License Plate Reader.

The following components send data to the Gigabit Ethernet Switch, which routes the data to the AUVIS program. Components sending data to the AUVIS program include: Pressure Pad Switch (in Model GKH-1011) or Loop Detector (in Model GKH-

2011 and GKH-3011). Scene Camera. License Plate Reader camera. Scanner.

With this understanding of how components communicate, it may be helpful to review the block diagram for your system in Section 2.4.

2.5.3. Power

The AUVIS Computer and Display are powered directly by AC mains power.

The power supplies contained with the Junction Box are powered by AC mains power. They output 12VDC and 24VDC to power components as follows:

Component Voltage

Scene Camera 12VDC

License Plate Reader camera 24VDC

Traffic Control Light 24VDC

Digital I/O Controller 24VDC

Gigabit Ethernet Switch 24VDC

Loop Detector (GKH-2011, GKH-3011) 24VDC

Scanner 24VDC

LED Light Rail(s) 24VDC


Part B: Installing the system

AUVIS Installation and Maintenance Guide Rev A3 Page 22 of 145

3. Installer requirements

3.1. Installer qualifications Electrician: Qualified to work with mains power and make AC and DC connections.

Computer technician: Qualified to connect common computer components and work with Windows-based software.

Equipment handlers: Familiar with methods and equipment for lifting and moving heavy objects.

Note: This manual does not detail excavation work. Qualified excavators are required to install GKH-2011 and GKH-3011 systems.

3.2. Installer legal obligations

No Modification or Reverse Engineering. INSTALLER shall not directly or indirectly:

1) Modify, enhance, alter, or prepare derivative works based on any Product or its documentation; 2) Decompile, disassemble, decode, unlock, attempt to discover the source code of, or otherwise reverse engineer any Product; 3) Assist, enable, or permit others to do the foregoing.

No Unauthorized Representations. INSTALER shall make no representations, warranties, or other statements concerning the Products, maintenance or support of the Product, or the business or services of GATEKEEPER that exceed or are inconsistent with the written marketing materials, user manuals, end user agreements, and technical specifications provided to INSTALLER by GATEKEEPER.


4. Installing the GKH-1011 system This section provides detailed information and instructions for installing the GKH-1011 Automated Under Vehicle Inspection System. The GHK-1011 is designed for temporary installations where the system is installed, used for some period of time, then disassembled.

Section 4.1, ―Installation planning,‖ lists points to consider when preparing to install the system.

Section 4.2, ―Site requirements,‖ lists specific mechanical, electrical and environmental requirements for the system.

Section 4.3, ―Suggested system configurations,‖ references site drawings, and shows photos of existing installations to help in placing the system in a site.

Section 4.4, ―Site survey,‖ suggests points to keep in mind when inspecting a site to assure it is suitable for installing the GKH-1011.

Section 4.5, ―Installation safety,‖ lists tips to promote safe conditions during installation.

Section 4.6, ―

Installing GKH-1011 system


Unpacking the system,‖ shows how to unpack the components and provides a checklist to assure all components are present.

Section 4.7, ―Preparing to install the system,‖ lists several things you can do to assure the installation goes smoothly.

Section 4.8, ―



Installing the system‖ provides step-by-step instructions for assembling the GKH-1011.

Section 4.9, ―Disassembling and repacking the system,‖ describes the process of taking the system apart for storage and/or transport.

Section 4 covers everything except installation of the Computer and Display. Instructions for installing them are provided in Section 7.

When the entire system has been assembled, follow the instructions in Section 8.1.1 to test and adjust it.

4.1. Installation planning Here are some points to keep in mind when preparing to install the GKH-1011 AUVIS:

Experienced installers can set up the system and have it operating in about one hour. First-time installers will probably require more time.

Steel parts in a GKH-1011 total 1,875 pounds. The electronics package weighs 300 pounds. Appropriate lifting equipment will be required.

Installing the Ramp, Scanner and Scanner Cover requires at least three people capable of heavy lifting. See Section 4.5 for safety recommendations. After the heavy parts are in place, the remaining installation steps (electrical connections and computer installation) can be performed by as few as one person.

Section 4.3 provides photographs of actual installations. These may provide installation ideas and help you envision how the system can be set up in different kinds of sites.

The system can be disassembled and packed up in about one hour. It can then be taken to another location and reassembled, or it can be stored until needed.

4.2. Site requirements

4.2.1. Mechanical requirements

Roadway area containing Ramp/Scanner and Camera Stand: Must be firm, flat ground. Roadway can be paved or unpaved. Minimum width: Must be wide enough for widest vehicle to pass through

without interference from walls or AUVIS components. Minimum length: Must be long enough for the longest vehicle to be straight

before it begins to cross the scanner, and to be completely off the scanner before it begins to turn.

Relationships of components:

Distance between Junction Box and Scanner/LED Light Rails: Junction Box Cables are 35 feet (10.5 meters). Actual distance between components must take into account: Length of cable inside Junction Box. Orientation between Junction Box and Scanner. Normal orientation has the

Junction Box on the same side as Scanner connector (see Section 4.8.1, step 9). If the Junction Box is on side opposite Scanner connector, allowable distance will be reduced.

Junction Box to Computer:



If communication is via Ethernet cable: maximum distance is 325 feet (100 meters).

If communication is via fiber optic cable: maximum distance is 3 miles (5 kilometers).

Mains power source to Junction Box: distance is limited by cable size and voltage drop.

In guardhouse or guard station:

Space will be required for the Computer and Display.

The Display is typically placed on a desk, table or shelf at a height comfortable for the operator. While not required, it is preferable for the Display to be placed in a location enabling the operator to view vehicles that are approaching and passing over the AUVIS Scanner. Some facilities may require that the operator be able to converse with the vehicle driver.



4.2.2. Electrical requirements

Junction Box requires 110-240VAC, 50-60Hz, 900W.

Computer requires 110-240VAC, 50-60Hz, 100W.

Touch Screen Display requires 120VAC, 50-60Hz, 150W.

Note: Mains power must be installed according to local codes.

4.2.3. Environmental requirements

All system components are rated for:

–31 to 158°F (–35 to 70°C).

0 to 98% relative humidity, non-condensing.

4.3. Suggested system configurations Refer to Gatekeeper Security drawing titled ―1011 Drive Platform and Scanner Guard Weldment Site Layout‖ (latest revision) to determine how the GKH-1011 system will fit within your site.

Photos in this section show actual GKH-1011 installations. These may help you determine how to set up the system in sites available to you.



Pressure Pad Traffic Signal Ramp Scanner Scene Camera ALPR

Traffic Signal Scene Camera Scanner Ramp



4.4. Site survey Inspect the proposed AUVIS installation site. In particular:

Assure that the site meets the mechanical, electrical and environment requirements specified in Section 4.2.

Assure mains power is available. If power is not available near the Junction Box, the cable must run to the guard house or other location where power is available. Consider power cable gauge and AC voltage drop, and consult local codes.

The site must enable vehicles to safely approach and exit the inspection area.

Approaching drivers must be able to see the Traffic Signal.

Assure vehicles will be completely straight before entering Ramp, and will remain completely straight when exiting Ramp. (Traffic cones may be needed to center vehicles if roadway is wide or not well-defined by curbs.)

Use existing curbs, barriers and other lane markings to assure vehicles will be centered over the Scanner. If no such indicators are available, use portable cones before and after the Ramp.

Beyond the exit end of the AUVIS inspection station, plan for a space where a vehicle having undercarriage anomalies can undergo a more detailed inspection without impeding other vehicles that have been cleared through the station.

If cover is available, place Scanner completely under cover to minimize effects of ambient light, rain, snow, etc.

Assure that the site meets facility safety and security requirements.

4.5. Installation safety Follow facility safety requirements and procedures, as well as common sense, when unpacking and installing the GKH-1011. Additionally:

The Ramp parts, Scanner and Scanner Cover are very heavy. Use caution when handling these parts! Severe injury could result if any of these parts are dropped on a foot or hand, or if fingers are caught between or underneath parts.

The Ramp parts, Scanner and Scanner Cover should be handled by at least three people, each capable of lifting at least 100 pounds (45kg). Use of qualified handlers, and appropriate lifting and moving tools, is recommended.

Use of heavy gloves, steel-toed boots and similar protective gear is strongly recommended for personnel working with the Ramp parts, Scanner and Scanner Cover.

Take precautions when working around exposed electrical wiring. 110-240VAC is present inside the Junction Box and its associated AC cabling. (Once installed, the system does not expose any high voltages.)



4.6. Unpacking the system Ramp parts are banded to a 4 foot x 8 foot pallet. A fork lift is required to remove the banded pallet from the delivery truck.

CAUTION: The steel bands are under pressure and will fly out when cut. The electronics and all other equipment is packaged in a heavy cardboard container banded to a 4 foot x 4 foot pallet.

CAUTION: The steel bands are under pressure and will fly out when cut.



4.6.1. Component checklist

As you unpack the system, use this checklist to assure all components are present.

Qty. Part No. Description (not to scale)

2 GKH-1011-016 Center Drive Platform

2 GKH-1011-018 Drive Platform A

2 GKH-1011-019 Drive Platform B

2 GKH-1011-020 Entry Ramp

2 GKH-1011-021 Exit Ramp

2 GKH-1011-027 Protector Platform




1 GKH-1011-015 Camera Armor Cover

1 GKH-1020 Scanner

2 GKH-1021 Light Rail, LED

1 GKH-1050 Pressure Pad

1 GKH-10?? Stand, Portable

1 GKH-1025 Junction Box

1 GKH-1080 Traffic Signal

(includes GKH-1074 cable)




1 GKH-1060 Scene Camera Assembly


1 GKH-1066 Automatic License Plate Reader

(includes cable)

1 GKH-1071 Cable, Power, 110VAC, 25 Foot Length (connects

Junction Box to AC power source)

1 GKH-1072 Cable, Power, Signal, CAT6, shielded, 150 Foot

Length (connects Junction Box to Computer)

1 GKH-1075 Cable, Signal/Power, Cat-5E, Shielded, 35 Foot

Length (connects Junction Box to GKH-1020 Scanner)


Length (connects Junction Box to Light Rail)

1

GKH-1035-1 GKH-1035-2 GKH-1035-3

One of the following: Rack Mount Computer, 19" LCD Touch Screen

Display, Keyboard, Mouse, 2 Power Cords Fanless Brick Computer, 19" LCD Touch

Screen Display, Keyboard, Mouse, 2 Power Cords

19" LCD Touch Screen Display with Built-In Computer, Keyboard, Mouse, Power Cord

(See Section 7 for images)

4.7. Preparing to install the system Before beginning installation:

Make the area where the Ramp/Scanner will be assembled as flat as possible. Remove rocks and other above-ground obstructions. Fill in holes.

Double-check that the locations selected for the Ramp/Scanner, Camera Stand, Junction Box, Computer and Display will allow them to be interconnected using the provided cables. One way to verify these distances is to lay the cables on the ground to simulate routing between the components’ planned locations.

Be clear on the direction vehicles will be approaching and leaving the Ramp.

Assure that the longest vehicle can completely cross the Ramp while straight and centered.



4.8. Installing the system

4.8.1. Assemble the Ramp and Scanner

Mark a line on the roadway in the center of the traffic lane and parallel to the direction of traffic.

Note: The dotted outlines in the illustrations in this section show the shape of the finished Ramp to help you understand how all the parts fit together.

Note: Ramp parts interlock using a series of slots that slide over matching studs. Although slots and studs are not shown in these illustrations, it will be clear how they fit together when you work with the actual parts.



Place a GKH-1011-016 Center Drive Platform in the approximate location shown below. The openings in the sides of this part should point toward the sides of the traffic lane.



Build out the left track and square it up:

Place a GKH-1011-018 Drive Platform A in the location shown below, sliding its slots over the studs on the Center Drive Platform.

Place a GKH-1011-019 Drive Platform B in the location shown below, sliding its slots over the studs on the Center Drive Platform.

Slide the left track so it is 213∕8 inches (54.3 cm) from the center line at both ends. This will assure that the

track is parallel to the direction of traffic.



Slide the two GKH-1021 Light Rails into Drive Platform A and Drive Platform B. The LEDs must be facing up, and the connectors must be toward the outside of the Ramp.

Using a GKH-1011-016 Center Drive Platform, GKH-1011-018 Drive Platform A and GKH-1011-019 Drive Platform B, assemble the right ramp track as shown below.



Join the left and right ramp tracks using two GKH-1011-027 Protector Platforms. You may need to move the right track so that the Protector Platforms slots drop over the corresponding studs in the Drive Platforms.

Tip: Use the handhold cutouts to lower the Protector Platforms into place.



Connect a Cable GKH-1077 to each Light Rail.



Center the Light Rails within the Ramp.



Carefully place the Scanner within the Ramp, with the inset containing the connector to the left. Center the Scanner between the Ramp tracks and between the Light Rails.



Connect Cable GKH-1075 to the Scanner:

Slide Cable GKH-1075 through the channel in the left Center Drive Platform.

Lift the Scanner’s left side and attach the cable to the Scanner’s connector.

Gently lower the Scanner while pulling Cable GKH-1075 to remove slack.



Carefully lower GKH-1011-015 Camera Armor Cover into place over the scanner.

CAUTION: Do not damage the Scanner Cable during this operation.



Attach two GKH-1011-020 Entry Ramps and two GKH-1011-021 Exit Ramps as shown below.



Place the Pressure Pad on the left Incline. Route the cable along the left side of the Entry Ramp as shown.



4.8.2. Assemble the Portable Stand

Set the stand upright as shown below.

Attach the Traffic Signal to the top of the Stand. There is no additional hardware required for this step. The top of the stand is treaded. Screw the base of the traffic signal into the top of the stand as shown below.

Note: the position of the pre-drilled holes on the stand relative to the traffic signal.

Attach the Junction Box to the Stand. Using the hardware provided, securely bolt the

junction box to the stand as shown below.



Attach the ALPR to the Stand. Using the hardware provided, securely bolt the ALPR to the stand as shown below.

Attach the Scene Camera to the Stand. Using the hardware provided, securely bolt the scene came to the stand as shown below

Secure the Stand to the roadway.

Place the stand at the location indicated by your site plan. See ―GKH-1011 Embedded Unit Site Layout, Sections and Details.‖

Using the base of the stand as your template, mark the location on the 4 holes on the ground. Place the stand aside. Using a x mm/‖ drill concrete drill bit, dill 4 holes at a depth of at least (x mm, in x). Place the anchors provided in each hole and tap into the holes until they are flush with the road surface. Place the stand in position and align the holes in the base with the anchors. Using the hardware provided, secure the stand to the road surface.

4.8.3. Connect cables inside the Junction Box

Assure the Junction Box is not connected to AC mains power.

Open the Junction Box.

Note: To minimize exposure to AC voltage, connect mains power last.



Junction Box, showing main components (internal wiring not shown)

Connect the free ends of the following cables according to the wiring diagram inside the Junction Box: Light Rails. Scanner. Traffic Signal. ALPR. Scene Camera.

Connect the Ethernet cable to the Gigabit Ethernet Switch.

Connect mains power.

Close the Junction Box.

4.8.4. Install the Computer and Display

Instructions for installing the Computer and Display depend on the model supplied with your system. See Section 7 for installation instructions.

4.8.5. Test the system

When the AUVIS has been completely assembled, follow the instructions in Section 8.1.1 to test the system.

4.9. Disassembling and repacking the system Remove power from the Junction Box and Computer.

Stop traffic flow through the inspection station.

Disconnect the Computer, Display, Keyboard and Mouse. Bag and tag cables and miscellaneous items. Pack everything in the original packaging.

Note: Handle the Display carefully. Protect the screen from scratches and any type of pressure.

Connect network cables to switch

Connect electrical cables to terminal blocks



Coil the network cable from the Computer to the Junction Box.

Disconnect the ALPR, Scene Camera and Traffic Signal cables from the Junction Box.

Remove the ALPR, Scene Camera and Traffic Signal from the Portable Stands.

Place the ALPR, Scene Camera and Traffic Signal in their original packaging.

Remove the Scanner Cover Armor.

Disconnect the cables from the Light Rails and the Scanner. Coil the cables back to the Junction Box.

Remove the Junction Box from the Portable Stand. Secure the attached cables and protect their connectors. Return the Junction Box to its original packaging.

Fold up the Portable Stands and return them to their original packaging.

Carefully remove the Light Rails and Scanner and repack in the original packaging.



Disassemble the Ramp in the following order:

Installing the GKH-2011 System


5. Installing GKH-2011 system This section provides detailed information and instructions for installing the GKH-2011 Automated Under Vehicle Inspection System. The GHK-2011 Scanner is permanently installed in the roadway, and the Scanner produces dual views of vehicle undercarriages.



Installation planning,‖ lists points to consider when preparing to install the system.


Section 5.3, ―Suggested system configurations,‖ references site drawings, and shows photos of existing installations to help in placing the system in a site.

Section 5.4, ―Photos in this section show actual GKH-2011 installations. These may help you determine how to set up the system in your site.

ALPR Scene Camera

ALPR and Scene Camera mounted on permanent pole

Site survey,‖ suggests points to keep in mind when inspecting a site to assure it is suitable for installing the GKH-2011.



Section 5.5, ―Installation safety,‖ lists tips to promote safe conditions during installation.

Section 5.6, ―Unpacking the system‖ illustrates how to unpack the components and provides a checklist to assure all components are present.

Section 5.7, ―Preparing to install the system,‖ provides an overview of the excavation process, as well as instructions for placing the Vault and Armor Plate.

Section 5.8, ―Installing the system,‖ provides step-by-step instructions for assembling the GKH-2011.

Section 5 covers everything except installation of the Computer and Display. Instructions for installing them are provided in Section 7. When the entire system has been assembled, follow the instructions in Section 8.1.1 to test and adjust it.




Time required to install the GKH-2011 depends on a variety of factors, including roadway and substrate composition, availability of excavation equipment and personnel, availability of lifting equipment, number and skill level of installation personnel, weather conditions, etc. Typical installation times range from 5 days to 8 days, once all approvals and permits have been obtained. Under ideal conditions, personnel who have previously installed a GKH-2011/3011 system, might be able to install a new system in as little as 4 days.

Appropriate lifting equipment will be required:

Steel parts in a GKH-2011 total 1,765 pounds.

The electronics package weighs 300 pounds.

The Vault, Scanner and Armor Plate are heavy.

See Section 5.5 for safety recommendations.

Section 5.3 provides photographs of actual installations. These may provide installation ideas and help you envision how the system can be installed at the available site.

5.2. Site requirements

5.2.1. Mechanical requirements

Roadway area in which Scanner is embedded: Must be a hard, flat roadway Roadway must be paved. Minimum width: Must be wide enough for widest vehicle to pass through


before it begins to cross the Scanner, and to be completely clear of the Scanner before it begins to turn.

Physical relationships between components: Refer to the Gatekeeper Security drawing titled ―GKH-2011 Embedded Unit Site Layout, Sections & Details‖ (latest revision).

Note: Distance from mains power source to Junction Box is limited by cable gauge and voltage drop.






Additional mechanical considerations:

If possible, locate the Junction Box under cover.

Cables provided with the system are appropriately sized for the voltage drop between the Junction Box and Scanner/Light Rails. Thus, these cables limit the maximum distance between these components. Consult Gatekeeper Security before modifying the cables to increase these distances.

Scene Camera, ALPR and Traffic Signal should be located to provide good views of vehicles as well as for easy servicing. For those components, and the Junction Box, consider potential interference with pedestrians and moving vehicles.

High cover over the Scanner is recommended to reduce exposure to dust, dirt, rain and snow.








–31 to 158°F (–35 to 70°C).


5.2.4. Local code requirements

Consult with local authorities regarding permits, electrical and other building codes and governmental requirements.

5.3. Suggested system configurations Gatekeeper Security drawing titled ―GKH-2011 Embedded Unit Site Layout, Sections & Details‖ (latest revision) contains site layout details and overall dimensions, as well as additional site requirements. Use this drawing to determine how the GKH-2011 system will fit within your site.

Photos in this section show actual GKH-2011 installations. These may help you determine how to set up the system in your site.





ALPR Scene Camera

ALPR and Scene Camera mounted on permanent pole





Approaching drivers must be able to see the Traffic Signal.

Assure vehicles will be completely straight immediately before and after passing over the Scanner. (Traffic cones may be needed to center vehicles if roadway is wide or not well-defined by curbs.)






Determine suitable locations for mounting the Scene Camera, ALPR and Traffic Signal. Existing poles or walls can often be used, as long as views are good and the components can be easily maintained. Locations should not impede pedestrians or vehicle traffic.


The Vault, Scanner and Armor Plate are very heavy. Use caution when handling these parts! Severe injury could result if any of these parts are dropped on a foot or hand, or if fingers are caught between or underneath parts.

Use of qualified handlers, and appropriate lifting and moving tools, is recommended for handling the Vault and Scanner. Heavy lifting equipment is required to handle the Armor Plate.

Use of heavy gloves, steel-toed boots and similar protective gear is strongly recommended for personnel working with the Vault, Scanner and Armor Plate.


5.6. Unpacking the system Vault, Armor Plate and Scanner are banded to a 4 foot x 8 foot pallet. A fork lift is required to remove the banded pallet from the delivery truck.

CAUTION: The steel bands are under pressure and will fly out when cut. The electronics and all other equipment is packaged in a heavy cardboard container banded to a 4 foot x 4 foot pallet.




Component checklist

As you unpack the system, use this checklist to assure all components are present.


1 GKH-9999 Vault

1 GKH-9999 Armor Plate

2 GKH-9999 Guide Pins (for aligning Armor Plate to Vault)

1 GKH-1020 Scanner

8 GKH-9999 Masonry Anchor (for securing Vault and Armor Plate to roadway)


1 GKH-1051 Ground Loop




1

GKH-9999

Stand, Portable

1 GKH-1025 Junction Box Assembly

1 GKH-1080 Traffic Signal


1 GKH-1060 Scene Camera Assembly


1 GKH-1065 Automatic License Plate Reader


1

GKH-1071

Cable, Power, 110VAC, 25 Foot Length (connects Junction Box to AC power source)

1 GKH-1072 Cable, Power, Signal, CAT6, shielded, 150 Foot Length (connects Junction Box to Computer)





Length (connects Junction Box to GKH-1020 Scanner)



1

GKH-1035-1

GKH-1035-2

GKH-1035-3








5.7. Preparing to install the system

5.7.1. Excavate the roadway

The GKH-2011 Scanner is installed inside a metal Vault and is protected by an Armor Plate covering the Vault. The Vault must be embedded in the roadway surface. For existing roadways this can be done in one of two ways: exact cut, or cut and fill. The exact cut method is recommended when possible, as it is usually faster and less expensive.

Exact cut excavation. The exact cut method involves cutting a hole, in the existing roadway, which is slightly larger than the Vault. After a conduit (for power and communication cables) and a drain are installed, the Vault is lowered into the hole. The Vault and its contents are supported by the Vault’s flange, which rests on the roadway. The Vault is aligned and held in place by two anchors secured in the roadway. After the Scanner is installed and tested, the Armor Plate is placed on top of the Vault and secured by eight fasteners.

Excavation dimensions. Dimensions of the excavation are shown the Gatekeeper Security Drawing titled ―GKH-2011 Embedded Unit Site Layout, Sections & Details‖

(latest revision). The excavation includes a 4 inch conduit for routing cables to the Junction Box, and a 4 inch drain.

5.7.2. Install the Vault

Using proper lifting equipment, place the Vault in the excavated hole.

Measure the distance between the top of the equipment rail ends and the top of the Vault. At all four points, this distance should be 5.0 inches (12.7cm).

If the height of the equipment rails must be adjusted:

Loosen the lock bolts at the top of the adjustment fixture and the top of each rail.

Adjust each rail up or down until it is 5.0 inches (12.7cm) from the top of the Vault.

Tighten the lock bolts at the top of the adjustment fixture and the top of each rail.

5.7.3. Temporarily install the Armor Plate

Using proper lifting equipment, position the Armor Plate over the Vault.

Align the Armor Plate’s indexing holes with the guide pins.

Lower the Armor Plate over the guide pins until it rests flat on the Vault’s flange.

Using a bit that just fits through the eight holes in the Armor Plate, drill holes in the roadway.

Using proper lifting equipment, remove the Armor Plate from the Vault. Place it nearby, clear of the Vault. (Final installation of the Armor Plate takes place in Section 5.8.6, after the system is fully installed and tested.)

Install the Masonry Anchors:



Remove the guide pins.

Follow instructions provided with the Masonry Anchors to embed the anchors in the eight holes.

5.8. Installing the system

5.8.1. Install the Scanner and Light Rails

Using proper lifting equipment, place the Scanner near the Vault. The Scanner’s undercut section (where the connector is mounted) should be facing the conduit.

Place the Light Rails near the Vault.

Connect cable GKH-1075 (Junction Box to Scanner) to the Scanner.—Note: Fill connector with dielectric grease, turn the connector until you feel and hear the clicking of the connector

Connect one cable GKH-1074 (Junction Box to Light Rail) to one Light Rail.

Connect the other cable GKH-1074 (Junction Box to Light Rail) to the other Light Rail.

Pull the free ends of the three cables through the conduit.

Using proper lifting equipment, place the Scanner on the equipment rails in the Vault.

CAUTION: Be sure the cables are properly dressed and are not pinched under the Scanner.

Place the Light Rails on the equipment rails in the Vault, one to the front of the

Scanner and one to the rear of the Scanner.

Vault with Scanner and Light Rails in place



5.8.2. Attach components to the Stand


Attach the Traffic Signal to the top of the Stand. There is no additional hardware required for this step. The top of the stand is treaded. Screw the base of the traffic signal into the top of the stand as shown below. NOTE : the position of the pre-drilled holes on the stand relative to the traffic signal.

Note: the position of the pre drilled holes on the stand relative to the traffic signal.









Using the base of the stand as your template, mark the location on the 4 holes on the ground. Place the stand aside. Using a x mm/‖ drill concrete drill bit, dill 4 holes at a depth of at least ( x mm, in x). Place the anchors provided in each hole and tap into the holes until they are flush with the road surface. Place the stand in position and align the holes in the base with the anchors. Using the hardware provided, secure the stand to the road surface.

5.8.3. Install and connect the Junction Box








Connect the Ethernet cables to the Gigabit Ethernet Switch.

Connect AC power to the terminal block as shown..





Follow the instructions in Section 8.1.1 to test the system.

5.8.6. Install the Armor Plate

After the system is completely installed, and has been verified to be operating correctly:

Using proper lifting equipment, place the Armor Plate over the Vault.


Connect AC power here




Secure the Armor Plate with the eight Flat Head Socket Bolts provided.

Armor Plate in final position

Installing the GKH-3011 System


6. Installing GKH-3011 system This section provides detailed information and instructions for installing the GKH-3011 Automated Under Vehicle Inspection System. The GHK-3011 Scanner is permanently installed in the roadway, and the Scanner produces single views of vehicle undercarriages.

Section 6.2, ―Installation planning,‖ lists points to consider when preparing to install the system.


The Roadway Roadway area in which Scanner is embedded: Must be hard, flat roadway. Roadway must be paved. Minimum width: Must be wide enough for widest vehicle to pass through



Physical relationships between components: Refer to the Gatekeeper Security drawing titled ―GKH-3011 Site Layout‖ (latest revision).



















–31 to 158°F (–35 to 70°C).




Suggested system configurations,‖ references site drawings, and shows photos of existing installations to help in placing the system in a site.

―Gatekeeper Security drawing titled ―GKH-3011 Site Layout‖ (latest revision) contains site layout details and overall dimensions, as well as additional site requirements. Use this drawing to determine how the GKH-3011 system will fit within your site.


Traffic Signal and ALPR GKH-3011 Scanner and Light Rail



Site survey,‖ suggests points to keep in mind when inspecting a site to assure it is suitable for installing the GKH-3011.

See Section 6.3, ―Inspect the proposed AUVIS installation site. In particular:




Approaching vehicle drivers must be able to see the Traffic Signal.






safety,‖ lists tips to promote safe conditions during installation.

See Section 6.6, ―Follow facility safety requirements and procedures, as well as common sense, when unpacking and installing the GKH-2011. Additionally:





Unpacking the system,‖ shows how to unpack the components and provides a checklist to assure all components are present.





1 GKH-9999 Scanner

8 GKH-9999 Masonry Anchor (for securing Armor Plate to

roadway)



1 GKH-9999 Stand, Portable


1 GKH-1080

Traffic Signal





1 GKH-1060

Scene Camera Assembly


1 GKH-1065

Automatic License Plate Reader

(includes cable)

1 GKH-1071 Cable, Power, 110VAC, 25 Foot Length (connects

Junction Box to AC power source)

1 GKH-1072 Cable, Power, Signal, CAT6, shielded, 150 Foot

Length (connects Junction Box to Computer)

1 GKH-1075

Cable, Signal/Power, Cat-5E, Shielded, 35 Foot Length (connects Junction Box to GKH-1020

Scanner)



1

GKH-1035-1

GKH-1035-2

GKH-1035-3

One of the following:

Rack Mount Computer, 19" LCD Touch Screen Display, Keyboard, Mouse, 2 Power Cords

Fanless Brick Computer, 19" LCD Touch Screen Display, Keyboard, Mouse, 2 Power Cords



,‖provides an overview of the excavation process, as well as instructions for placing the Vault and Armor Plate.

Section 6.8, ―system, “provides step-by-step instructions for assembling the GKH-3011.

Section 6 covers everything except installation of the Computer and Display. Instructions for installing them are provided in Section 7.

When the entire system has been assembled, follow the instructions in Section 8.1.1 to test and adjust it.




Time required to install the GKH-3011 depends on a variety of factors, including roadway and substrate composition, availability of excavation equipment and personnel, availability of lifting equipment, number and skill level of installation personnel, weather conditions, etc. Typical installation times range from 5 days to 8 days, once all approvals and permits have been obtained. Under ideal conditions, personnel who have previously installed a GKH-2011/3011 system, might be able to install a new system in as little as 4 days.

Steel parts in a GKH-3011 total 642 pounds. The electronics package weighs 300 pounds.

The Armor Plate is heavy. Use of proper lifting equipment is recommended. See Section 5.5 for safety recommendations.

Section 5.3 provides photographs of actual installations. These may provide installation ideas and help you envision how the system can be installed in the available site.

How will you drain the water from the pit? You will need to consider at least one and better a redundant system of slurry pumps.

6.3. Site requirements Roadway area in which Scanner is embedded:

Must be hard, flat roadway. Roadway must be paved. Minimum width: Must be wide enough for widest vehicle to pass through



Physical relationships between components: Refer to the Gatekeeper Security drawing titled ―GKH-3011 Site Layout‖ (latest revision).



















–31 to 158°F (–35 to 70°C).




6.4. Suggested system configurations Gatekeeper Security drawing titled ―GKH-3011 Site Layout‖ (latest revision) contains site layout details and overall dimensions, as well as additional site requirements. Use this drawing to determine how the GKH-3011 system will fit within your site.




Traffic Signal and ALPR GKH-3011 Scanner and Light Rail







Approaching vehicle drivers must be able to see the Traffic Signal.











6.7. Unpacking the system Vault, Armor Plate and Scanner are banded to a 4 foot x 8 foot pallet. A fork lift is required to remove the banded pallet from the delivery truck.




The electronics and all other equipment is packaged in a heavy cardboard container banded to a 4 foot x 4 foot pallet.







1 GKH-9999 Scanner

8 GKH-9999 Masonry Anchor (for securing Armor Plate to roadway)



1 GKH-9999 Stand, Portable


1 GKH-1080

Traffic Signal (includes GKH-1074 cable)




1 GKH-1060

Scene Camera Assembly (includes GKH-1073 cable)

1 GKH-1065

Automatic License Plate Reader (includes cable)

1 GKH-1071 Cable, Power, 110VAC, 25 Foot Length (connects Junction Box to AC power source)

1 GKH-1072 Cable, Power, Signal, CAT6, shielded, 150 Foot Length (connects Junction Box to Computer)

1 GKH-1075

Cable, Signal/Power, Cat-5E, Shielded, 35 Foot Length (connects Junction Box to GKH-1020 Scanner)

2 GKH-1077 Cable, Signal/Power, Cat-5E, Shielded, 35 Foot Length (connects Junction Box to Light Rail)

1

GKH-1035-1

GKH-1035-2

GKH-1035-3








6.8. Installing the system This section assumes the pit has been constructed according to details in ―GKH-3011 Site Layout‖ (latest revision).

GKH-3011 Pit



6.8.1. Installing the Slurry/Sump Pump

Completed Sump Pump installation

6.8.2. Installing the Scanner and Light Rail

Mount the Scanner in the bottom of the pit.

Bolt the Light Rail Supports to the side of the pit.

Bolt the Light Rail to the Light Rail Supports.



GKH-3011 pit, showing Scanner and Light Rail

6.8.3. Temporarily install the Armor Plate

Using proper lifting equipment, place the Armor Plate on the lip inside the pit.

Armor Plate resting on pit lip

Using a bit that just fits through the ten holes in the Armor Plate, drill holes in the lip.

Using proper lifting equipment, remove the Armor Plate from the pit.

Follow instructions provided with the Masonry Anchors to embed the anchors in the ten holes in the pit lip.



6.8.4. Attach components to the Stand


Attach the Traffic Signal to the top of the Stand. There is no additional hardware required for this step. The top of the stand is treaded. Screw the base of the traffic signal into the top of the stand as shown below.

Note: the position of the pre-drilled holes on the stand relative to the traffic signal.









Using the base of the stand as your template, mark the location on the 4 holes on the ground. Place the stand aside. Using a x mm/‖ drill concrete drill bit, dill 4 holes at a depth of at least ( x mm, in x). Place the anchors provided in each hole and tap into the holes until they are flush with the road surface. Place the stand in position and align the holes in the base with the anchors. Using the hardware provided, secure the stand to the road surface.

6.8.5. Connect cables inside the Junction Box








Connect the Ethernet cable to the Gigabit Ethernet Switch.

Connect mains power.





Follow the instructions in Section 8.1.1 to test the system.

6.8.8. Install the Armor Plate

After the system is completely installed, and has been verified to be operating correctly:

Using proper lifting equipment, place the Armor Plate over the Vault.

Secure the Armor Plate with the eight Flat Head Socket Bolts provided.


Connect electrical cables to terminal blocks


7. Installing the Computer Three Computers are offered for use with AUVIS models:

GKH-1035-1, consisting of Rack mount computer. 19" LCD touch screen display. Keyboard. Mouse.

GKH-1035-2, consisting of Fanless brick computer. 19" LCD touch screen display. Keyboard. Mouse. DC power adapter.

GKH-1035-3, consisting of 19" LCD touch screen display with built-in computer. Keyboard. Mouse.

The Computer delivered with your system was specified when the system was ordered. Follow the instructions in the appropriate section below to install the Computer.

Installing the Computer


7.1. Installing the GKH-1035-1 Computer


Use this checklist to assure all computer components are present.


1 GKH-1036-2 Rack Mount Computer

1 GKH-1038 19" LCD touch screen display

1 GKH-9010 Keyboard

1 GKH-9011 Mouse

1 GKH-1011 Display Cable (connects Display to Computer)

1 GKH-1089-1 AC Power Cord for Display

1 GKH-1089-2 AC Power Cord for fanless brick computer

1 GKH-1089-3 AC Power Cord for rack mount Computer

7.1.2. Procedure

Place the Computer in the secure location determined during site planning.

Place the Display in the location determined during site planning.

Connect cables to the Computer’s rear panel as shown in the drawing below.



AC Power Cord VGA Display Cable Gigabit Port…scanner connection CAT6 (to Junction Box)

100MB port for internet connection

Connect the Keyboard and Mouse to the USB ports on the Computer’s front panel as shown in the drawing below.

Keyboard Mouse

Connect cables to the Display as shown in the drawing below.

Plug the Computer’s AC power cord into a 120VAC mains outlet.

Plug the Display’s AC power cord into a 120VAC mains outlet.

If the Scanner, Junction Box and related roadway components have been installed, you are now ready to test the entire system. Detailed instructions are provided in Section 8.1.1.

Note: Connectors not labeled in the above drawing are not used.







1 GKH-9999 Fanless Brick Computer

1 GKH-9999 19" LCD touch screen display

1 GKH-9999 Keyboard

1 GKH-9999 Mouse

1 GKH-9999 Display Cable (connects Display to Computer)

1 GKH-9999 DC Power Adapter

1 GKH-9999 AC Power Cord for Display

7.2.2. Procedure

Place the Computer in the secure location determined during site planning.


Connect cables to the Computer as shown in the drawings below.



Display Cable Cable, CAT6 (to Junction Box) From Power Adapter

GKH-1072

Note: Connectors not labeled in the above drawing are not used.

Not OPERABLE For External Storage device


Plug the DC Power Adapter’s power cord into a 120VAC mains outlet.

Plug the Display’s AC power cord into a 120VAC mains outlet.








Qty. Part No. Description (not to scale) 1 GKH-9999 19" LCD Touch Screen Display with Built-In Computer

1 GKH-9999 Keyboard 1 GKH-9999 Mouse 1 GKH-9999 AC Power Cord for Display

7.3.2. Procedure



Keyboard Mouse Cable, CAT6 (to Junc. Box) AC Power Cord

Note: Connectors not labeled in the above drawing are not used. Plug the Display’s AC power cord into a 120VAC mains outlet.



Testing the System


8. Testing the system

8.1. Operational checklist Use the Checklist below to verify the system’s operation.

NOTE: You will need an assistant to help you perform some of these checks:

See the Testing the System in the Administrator’s Guide.

1. Operator Terminal a. ensure the Computer is connected to proper power source and powered ON







3. Infrared LPR Camera

a. ensure connected to proper power source and powered ON



d.





b. Visually inspect the Light Rails. Verify that the green LEDs on each ―brick‖

(there are five bricks on each rail) are flashing. No LEDs should be red.


Testing the System



a. Ensure the device is connected to proper power source and powered ON

b. Using the HARWARE tests as described in the Administrator’s guide, use the


7. LPR d. Turn on power to the Computer, Display and Junction Box.

e. Position a helper at the front of the ALPR, with instructions to watch for two LEDs to flash when power is applied.

f. Verify that the helper saw the two LEDs on the ALPR flash.

8. Slurry Pump f. Fill the pit with water

g. Turn on power to Slurry pump(s)

h. Continue to fill the pit at a rapid rate and ensure that the pump clears the pit, keeping the water away from the camera

i. If you have 2 pumps installed, ensure that the each will operate when the power is removed from the other

j. Ensure all water pipes and joints are water tight and not leaking

9. Operator Terminal a. ensure the Computer is connected to proper power source and powered ON


10. Operator Terminal

a. ensure the Computer is connected to proper power source and powered ON







12. Infrared LPR a. ensure connected to proper power source and powered ON

Testing the System


Camera



d.





b. Visually inspect the Light Rails. Verify that the green LEDs on each ―brick‖

(there are five bricks on each rail) are flashing. No LEDs should be red.



c. Ensure the device is connected to proper power source and powered ON

d. Using the HARWARE tests as described in the Administrator’s guide, use the


16. LPR g. Turn on power to the Computer, Display and Junction Box.

h. Position a helper at the front of the ALPR, with instructions to watch for two LEDs to flash when power is applied.

i. Verify that the helper saw the two LEDs on the ALPR flash.

17. Slurry Pump k. Fill the pit with water

l. Turn on power to Slurry pump(s)

m. Continue to fill the pit at a rapid rate and ensure that the pump clears the

Testing the System


pit, keeping the water away from the camera

n. If you have 2 pumps installed, ensure that the each will operate when the power is removed from the other

o. Ensure all water pipes and joints are water tight and not leaking

Testing the System


8.1.2. Calibrating the Scanner

Log in as Administrator.

Click the Calibrate icon in the bottom toolbar. You’ll see two Scanner views for a dual view system, and one Scanner view for a single view system.

Use the Center Offset arrows to assure that the views are straight and parallel with the green and read view borders. The windows should not bend up (―smile‖) or down (―frown‖), indicating they are true.

Then:

For a dual view system: Use the front view and back view arrows to assure that the view through the green and red view boxes of the corresponding window is complete and not obstructed by the black frame of the Scanner.

For a single view system: Use the down back view arrow to move the green view box down and completely off the screen. Use the front view and back view arrows to assure that the view through the red view box is complete and not obstructed by the black frame of the Scanner.

8.1.3. System security

Physical security recommendations Because a GHK-1011 system can be disassembled by anyone, it should be monitored at all times.

Portable installations of the Traffic Signal, Scene Camera, ALPR and Junction Box should be monitored at all times.

The Computer and Display should always be installed in a secure location.

Computer security recommendations Administrator access to the AUVIS program is password protected. Follow facility

requirements with regard to user names and passwords.

Unless equipped with the Global Reach option, the AUVIS is completely self-contained. It does not require connection to a network or the Internet. To prevent unauthorized access from remote locations, and to prevent malware attacks, do not connect the AUVIS computer to a network or the Internet.

8.1.4. Remote Assistance

The Global Reach option enables software upgrades from remote locations. The 100Mbps port should only be connected to a network when this feature is being used to obtain a software upgrade (you will need to contact Gatekeeper Security to coordinate the upgrade). To prevent unauthorized access from remote locations, and to prevent malware attacks, disconnect this port from the network after the upgrade is complete.

Testing the System


8.1.5. Hardware Tests

1. Login as the Administrator

2. Right-click on the Start button

3. Select EXPLORE

4. Select the Desktop from the Folders pane.

5. From the Desktop, double-click on the HardwareTest shortcut

6. The Hardware test utility will launch and you will see the application window below.

Testing the System


8.1.6. Hardware Test Utility

Functional Tests

Status Bar

Video Display window

Testing the System


IP Camera Test The IP camera or the scene camera captures live video of the scene. In single-camera systems it can also be used to capture license plate information.

1. Click IP Camera

2. During initialization, the message in the status bar will be: ―Connecting to IP Camera…”

3. When the camera connects, the status of IP Camera will be displayed as: ―IP Camera capturing…‖

4. The live video will be displayed in the display window

5. The IP Camera tests passed if the IP camera captures images.

6. Click on the IP Camera button again to stop the test.

7. A confirmation message will be displayed in the status bar: ―IP Camera Stopped.‖

TIP: IF you do not stop the tests, the tests will continue in the background and could cause the system to run slow.

If you are unable to connect to the IP Camera….the message in the status bar will read: ―Cannot connect to IP Camera!” Follow the troubleshooting steps below to identify and resolve the problem:

TROUBLE SHOOTING

STEP 1: CHECK THE NETWORK CABLE AT THE PC: Access the connections on the PC and ensure:

NOTE: The gigabit port is the LAN connection adjacent to the audio connections

Network cable is plugged into the Gigabit port on the PC and

Network activity as indicated by the send and receive lights.

Testing the System


If not, plug the cable into the gigabit port and reboot the PC.

Repeat the IP Camera Test.

STEP 2: CHECK POWER TO THE JUNCTION BOX: Visually inspect and ensure

AC power line is connected to AC power outlet (or jucntion box) and is active.

NOTE: Some junction boxes are connected to a sperate breaker box, you may need to ensure that the breaker circuit is ON.

Repeat the IP Camera Test.

To AC Main OR breaker

box

Verify Activity at network

Switch

Verify 12 VDC to IP Camera

Testing the System


STEP 3: CHECK THE CONNECTIONS INSIDE THE JUNCTION BOX

Open the junction box and ensure:

IP camera network connection is showing activity at the Network switch. If you do not see activity try disconnect and reseat the network cable.

Ensure that there is 12 VDC on the power supply and the terminla are connected for the IP camera.

Repeat the IP Camera Test

STEP 4: CHECK THE CONNECTIONS AT THE IP CAMERA

Open the the IP camera housing and ensure:

The 12 VDC DC Power is connected and active

The network cable is connected and active

Repeat the IP Camera Test

Testing the System


Basler Camera Test The Basler camera is the camera used inside the scanner to capture images of the undercarriage

1. Click Baseler Camera

2. The Calibration window should open as shown below.

3. Calibrate the scanner as required---see the Calibrate Procedure in Section IV

Testing the System


4. If the calibration window opens up and there are no images in the windows as shown here, follow the steps below to identify and resolve the problem:

TROUBLE SHOOTING






Repeat the Basler Camera Test.


AC power line is connected to AC power outlet (or jucntion box) and is active


Repeat the Basler Camera Test.

Testing the System



Open the junction box, using the schematic that has been taped to the inside of the door, ensure:

Basler camera network connection is showing activity at the Network switch. If you do not see activity try disconnect and reseat the network cable.

Ensure that there is 24VDC on the power supply and the terminla are connected for the Basler camera.

Repeat the Basler Camera Test


box


Switch

Verify 24VDC to Basler Camera

Testing the System


STEP 4: CHECK THE CONNECTIONS AT THE SCANNER

Inspect the scanner connection and ensure:

The 24VDC DC Power is connected and active

Connection is seated properly

Repeat the Basler Camera Test

Testing the System


LPR Camera Test The License Plate Reader Camera (LPR) only applies to systems that have been equipped with dual-cameras, including a separate LPR camera. It will not work on systems that utilize a single IP Scene camera to capture license plates.

The LPR is optional. Before running the LPR test, ensure that your system is configured with a separate LPR Camera.

If you are not sure if your system has an LPR camera, check the scanner.ini file and ensure that the ―CAMERAIP‖ line has a ―1‖ after it so it reads: ―CAMERAIP1‖ also ensure that the CameraIP is NOT commented out. i.e. no REM in front of the line.

1. Click on LPR Camera.

2. Two windows will open, one on top of the other;

The bottom window is the FXCAM Preview and it will look inactive.

The top window is the FXCAMd Wizard.

CAUTION: NEVER LOOK INTO THE LPR CAMERA!

THE INFRARED LIGHT is NOT VISABLE TO THE HUMAN EYE, AND MAY CAUSE EYE DAMAGE

Testing the System


In the FXCAMd Wizard window click the Camera button and then from the drop down menu click the Connect button.

Testing the System


A new window will open. In the Camera field type 192.168.0.90 and then click OK.

―Connect to camera‖ windows will close and ―Camera View‖ windows will open with live video.

NOTE: a very dark or black preview window does not mean that the camera is not functioning.

3. The LPR Tests passed if you were able to connect to the LPR camera and if you see a live video.

4. Close FXCAMd Wizard window to deactivate the test.

5. If Camera View window does not pop-up after entering the IP address of the camera you may have a problem with the LPR camera. Follow the steps below to identify and resolve any problems:

Testing the System


TROUBLE SHOOTING






Repeat the LPR Camera Test.



NOTE: Some junction boxes are connected to a sperate breaker box, you may need to ensure that the circuit breaker is ON.

Repeat the LPR Camera Test.

CAUTION: Only qualified electricians should open the junction box as it contains live 110/220 VAC

Testing the System




LPR Camera network connection is showing activity at the Network switch. If you do not see activity try disconnect and reseat the network cable.

Ensure that there is 24VDC on the power supply and the terminla are connected for the LPR camera.

Repeat the LPR Camera Test

STEP 4: CHECK THE CONNECTIONS AT THE LPR CAMERA



Connection is seated properly

Repeat the LPR Camera Test


box


Switch

Verify 24VDC to LPR Camera

Testing the System


LPR Key Test

1. Click LPR Key

2. Select the camera you wish to test by clicking on the name in the upper Hardver window

3. Click Test sel to test the selected key

4. If the LPR Key is not functioning properly, contact GateKeeper Security

3. Click on Test sel

2. Click on camera you wish

to test

Testing the System


ADAM Test

1. Click ADAM

2. ―Testing ADAM…‖ is briefly shown in the status bar.

3. Status of the ADAM is displayed in the status bar

4. The ADAM test passed if the message is ―ADAM OK‖

5. If the message is ―ADAM fail‖, follow the steps below to identify and correct any problems:

Testing the System


TROUBLE SHOOTING






Repeat the ADAM Test.




Repeat the ADAM Test.

Testing the System




Ensure the ADAM is connected to the Netork Switch and is active.

Ensure that there is 24VDC on the power supply and the terminla are connected to the ADAM .

Repeat the ADAM Test

To AC Main OR breaker box

Verify Activity at network Switch

Verify 24VDC to LPR Camera

Verify connection between ADAM and Network Switch

Testing the System


Light Rail Test

1. Click Light On to toggle the light rail ON…visually inspect the light rail and ensure the LEDs are ON

2. Click Light Off to toggle the light rail OFF…visually inspect the light rail and ensure the LEDs are OFF

3. If the Light Rail(s) do not toggle ON and or OFF, follow the steps below to identify and correct the problems:

TROUBLE SHOOTING






Repeat the Light Rail Test.

CAUTION: Do Not Look directly at the LEDs or stare in the direction of the light rail.

Testing the System





Repeat the Light Rail Test.


box

Check connection on Digital I/O Controller Verify 24VDC to

Light Rail(s)

Testing the System




Check the connections on the digital I/O controller, reseat or repair as required

Ensure that there is 24VDC on the power supply and the terminla are connected for the Light Rail(s)

Repeat the Light Rail Test

STEP 4: CHECK THE CONNECTIONS AT THE LIGHT RAIL(s)



Connection(s) are seated properly

Repeat the Light Rail Test

Testing the System


Traffic Signal Test

1. Toggle the Traffic Signal ON…visually inspect the light rail and ensure the Traffic Signal displays a green arrow.

2. Toggle the Traffic Signal OFF…visually inspect the light rail and ensure the Traffic Signal displays a red ―X‖.

3. If the Traffic signal is not functioning properly……

TROUBLE SHOOTING






Repeat the Traffic Signal Test.

Testing the System





Repeat the Traffic Signal Test.




Ensure that there is 24VDC on the power supply and the terminla are connected for the Traffic Signal

Repeat the Traffic Signal Test


box

Check connection on Digital I/O Controller Verify 24VDC to

Light Rail(s)

Testing the System


STEP 4: CHECK THE CONNECTIONS AT THE TRAFFIC SIGNAL

Open the back og the traffic Signal housing and ensure:



Repeat the Traffic Sinal Test

Testing the System


Trigger Indicator Test

1. Have an assistant move to the pressure pad location. Ask the assistant to step on the pressure pad. Ensure that the Trigger Indicator indicates that the trigger is ON.

2. Ask the assistant to step Off the pressure pad. Ensure that the Trigger Indicator indicates that the trigger is OFF.

3. If the Trigger is not functioning properly….

TROUBLE SHOOTING






Repeat the Trigger Indicator Test.

Testing the System





Repeat the Trigger Indicator Test.




Ensure that there is 24VDC on the power supply and the terminla are connected for the Traffic Signal

Check the connection at the Ground Loop Detector (GKS2011 and 3011), reseat and repair as necessary

Repeat the Trigger Indicator Test

To AC Main OR breaker box

Check connection on Digital I/O Controller

Verify 24VDC Pressure Pad

OR

Ground Loop Check connections at Ground Loop Controller (embedded systems only)

Testing the System


STEP 4: CHECK THE CONNECTIONS AT THE PRESSURE PAD

Open the back og the traffic Signal housing and ensure:



Check that there are no tears or breaks in the cable

Repeat the Trigger Indicator Test


AUVIS Installation and Maintenance Guide Revision A3 Page 127 of 145

Part C: Supporting the system

Maintaining the system


9. Maintaining the system

9.1. General guidelines Keep the Scanner clean at all times to maximize performance and assure vehicle anomalies can be

detected.

The Scanner should be powered up at all times to enable automatic temperature and humidity control. If the Scanner is off, a hard freeze will damage it.

9.2. Daily maintenance (or when needed) Clear away litter from around Scanner, cables, connectors, Light Rails, Ramps, Vault, etc. to

avoid the wind blowing litter onto the Scanner viewing window(s) and Light Rails.

For embedded systems, verify that the drain beneath the Scanner is free of debris and no standing water is present (which would indicate that the drain is blocked).

Check that platform is stable and has not moved.

Scanner viewing windows (GKH-1011 and GKH-2011):

In dry weather: Clean the Scanner viewing windows regularly to remove dust, dirt, oil, etc. Use a dry cloth.

In wet weather: Clean the Scanner viewing windows regularly to remove water, mud, dirt, etc. Spray with clean water, then dry with a clean cloth.

In snowy weather: Clean the Scanner viewing windows regularly to remove snow. Wipe snow from the viewing windows using a rubber-edged squeegee, then wipe with a clean, dry cloth.

Note: Do not wipe the viewing windows with a wet cloth. Doing so may scratch the surface.

Viewing Dome (GKH-3011):

In dry weather: Clean the Viewing Dome regularly to remove dust, dirt, oil, etc. Wipe with a clean, dry cloth, or pour water on the Dome.

In wet weather: Clean the Viewing Dome regularly to remove water, mud, dirt, etc. Pour clean water on the Dome, then dry with a clean cloth.

Note: Do not wipe the Viewing Dome with a wet cloth. Doing so may scratch the surface.

Light Rails

The Light Rails must be clear of all obstructions such as stones, sticks, lumps of mud and leaves at all times. Pick up these objects and dispose of them away from the inspection station. Do not allow objects to remain on the Light Rails. Do not remove objects by pushing with a broom or similar implement.

Clean the Light Rails of dirt, dust, oil, etc. by wiping with a clean, dry cloth. During rain or snow, clear moisture from the Light Rails by pulling a rubber-edged squeegee sideways across the rails. Do not pull the squeegee along the entire length of the Light Rail or scratching may occur.

Maintaining the system


Note: Do not wipe the Light Rails with a wet cloth. Doing so may scratch the surface.

Scene Camera and ALPR lenses: Wipe the lenses with a clean, dry cloth.

Operator Display screen: The display is a touch screen. It is very sensitive to oils and moisture, and it must be cleaned frequently. To clean the display, apply a ―mist‖ of window cleaning fluid, then wipe the fluid off with a soft, dry cloth. Be sure all dirt and fingerprints are removed from the screen.

9.3. Annual maintenance (or when needed) Occasionally inspect the Scanner’s desiccant filter (this interval depends on the climate; in very

moist climates, the filter should be checked as often as every 90 days). Replace the filter if it has turned from white or blue to pink, or when you observe any moisture inside the Scanner.

Repairing the System


10. Troubleshooting the system Use the table below to identify problems in your system. Once you have identified a possible cause, refer to the corresponding section for testing and replacement instructions.

Symptom Possible cause See Section

Traffic Signal does not light.

Traffic Signal does not respond to Operator command on Display.

Vehicle entering ramp does not initiate scanning (GKH-1011).

Vehicle entering ramp does not initiate scanning (GKH-2011 or GKH-3011).

Undercarriage image is very dark. [Light Rails not operating?]

Undercarriage image has dark stripe from front to rear of vehicle. [one LED module is dead?]

Undercarriage image is blurred. [Scanner needs to be calibrated?]

Undercarriage image is blank. [Scanner malfunctioning? Scanner cable disconnected?]

Undercarriage image is obscured. [windows are dirty?]

Program displays Forward-Facing image, but not Rearward-Facing image (GKH-1011 or GKH-2011). [Scanner malfunctioning?]



Symptom Possible cause See Section

Program displays Rearward-Facing image, but not Forward-Facing image (GKH-1011 or GKH-2011). [Scanner malfunctioning?]

No image from Scene Camera.

Image from Scene Camera does not show proper scene. [Scene Camera not properly oriented?]

No image or character string from ALPR.

ALPR captures image, but image does not include license plate. [ALPR not properly oriented?]

All non-Computer hardware is dead. [No AC power to Junction Box? Power Supply defective?]

Display dead.


11. Repairing the system [intro TBD]

11.1. Safety precautions

11.2. Repair technician qualifications

11.3. Tools and equipment

11.4. General approach Note: AUVIS repair operations are limited to replacing components listed in

Section a.

Use the troubleshooting guide in Section 10 to identify the potentially defective component.

Locate the component in the table in Section a. The rightmost column lists the section which describes component testing, removal and replacement.

Go to the section for the component. Follow the instructions there to:

Compare your observations with the listed symptoms to see whether the component is potentially defective.

Perform the diagnostic test(s) to confirm that the component is defective.

Remove the defective component.

Install the replacement component.

Repeat the diagnostic test(s) to assure the component is working properly.



a. Line Replaceable Units (LRUs)

The following table lists field-replaceable AUVIS components. Information about testing and replacing each component is provided in the referenced section.

Part No. Model GKH- See GKH- Description 1011 2011 3011 Section

1020 Scanner Assembly, Standard X X

3020 Scanner Assembly, K-4 X

1021 Light Rail, LED X X X

1021-1 Light Rail, LED Brick Assembly, 100% Light Level X X X



1021-4 Light Rail, LED, LED Module X X X

2021-5 Light Rail, LED Brick Assembly, Window X X X

1025-1 Junction Box Assembly (Permanent Version) X X

1025-1ALPR Junction Box Assembly (Permanent Version) with ALPR X X

1025-2 Junction Box Assembly (Mobile Version) X

1025-2ALPR Junction Box Assembly, Mobile Version with ALPR X

2725 Gigabit Ethernet Switch, 5-Port, Industrial Use Rated X X X

1035-1 Rack Mount Computer, 19" LCD Touch Screen Display, Keyboard, Mouse X X X

1035-2 Fanless Brick Computer, 19" LCD Touch Screen Display, Keyboard, Mouse X X X

1035-3 19" LCD Touch Screen Display with Built-In Computer, Keyboard, Mouse X X X

1050 Pressure Pad Actuator Assembly X

1051 Trigger, Ground Loop X X

1060 Camera Assembly, Scene, with Housing X X X

1066 Camera, ALPR X X X

1080 Traffic Signal X X X

1070 Cable, Harness, for LED Light Rail X X X

1071 Cable, Power, 110VAC, 25 Foot Length (connects Junction Box to AC power source) X X X

1072 Cable, Power, Signal, CAT6, shielded, 150 Foot Length (connects Junction Box to Computer)

X X X

1073 Cable, Power, 110VAC, 25 Foot Length (connects Junction Box to Scene Camera) X X X

1074 Cable, Signal/Power, 50 Foot Length (connects Junction Box to Traffic Signal) X X X

1075 Cable, Signal/Power, Cat-5E, Shielded, 35 Foot Length (connects Junction Box to GKH-1020 Scanner)

X X

1076 Cable, Signal/Power, Cat-5E, Shielded, 35 Foot Length (connects Junction Box to K-4 Scanner)

X

1077 Cable, Signal/Power, Cat-5E, Shielded, 35 Foot Length (connects Junction Box to Light Rail)

X X X

6022 Fiber Optic Conversion Kit (client-supplied FO cable) Opt. Opt. Opt.



b. GKH-1020, Scanner Assembly, Standard

i. Symptoms

[symptoms that the component is malfunctioning]

ii. Diagnostic tests

[test(s) to determine whether component needs to be replaced]

iii. Preparing to replace

[e.g., turn off power]

iv. Removing component

[how to remove component, with photos or drawings]

v. Installing replacement component

[how to install component, with photos or drawings]

[last step: rerun tests to confirm proper operation]

c. GKH-3020, Scanner Assembly, K-4

i. Symptoms











d. GKH-1021, Light Rail, LED

i. Symptoms













e. GKH-1021-1, Light Rail, LED Brick Assy., 100% GKH-1021-2, Light Rail, LED Brick Assy., 50% GKH-1021-3, Light Rail, LED Brick Assy., 31%

i. Symptoms











f. GKH-1021-4, Light Rail, LED, LED Module

i. Symptoms













g. GKH-2021-5, Light Rail, LED, Brick Assy., Window

i. Symptoms











h. GKH-1025-1, Junction Box Assy. (Permanent) GKH-1025-1, Junction Box Assy. (Perm.) w/ALPR GKH-1025-2, Junction Box Assy. (Mobile) GKH-1025-2, Junction Box Assy. (Mobile) w/ALPR

i. Symptoms











i. GKH-2725, Gigabit Ethernet Switch



i. Symptoms











j. GKH-1035-1, Rack Mount Computer and Display

i. Symptoms











k. GKH-1035-2, Brick Computer and Display

i. Symptoms













l. GKH-1035-3, Display with Built-In Computer

i. Symptoms











m. GKH-1050, Pressure Pad Actuator Assembly

i. Symptoms













n. GKH-1051, Trigger, Ground Loop

i. Symptoms











o. GKH-1060, Camera Assembly, Scene

i. Symptoms











p. GKH-1066, Camera, ALPR

i. Symptoms













q. GKH-1080, Traffic Signal

i. Symptoms











r. GKH-1070, Cable, Harness, for LED Light Rail

i. Symptoms













s. GKH-1071, Cable, Power, 110VAC

i. Symptoms











t. GKH-1072, Cable, Signal (Junction Box to Operator Terminal)

i. Symptoms











u. GKH-1073, Cable, Signal (Junction Box to Scene Camera)

i. Symptoms













v. GKH-1074, Cable, Signal/Power (Junction Box to Traffic Signal)

i. Symptoms











w. GKH-1075, Cable, Signal/Power (Junction Box to GKH-1020 Scanner)

i. Symptoms













x. GKH-1076, Cable, Signal/Power (Junction Box to K-4 Scanner)

i. Symptoms











y. GKH-1077, Cable, Signal/Power (connects Junction Box to Light Rail)

i. Symptoms













z. GKH-6022, Fiber Optic Conversion Kit

i. Symptoms













This area is a repository for documentation components that can be copied from here and pasted elsewhere. This section will be removed before the document is officially released.

Note: [note text]

Tip: [tip text]

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