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Aurizon – Unlocking CapacityClean Coal Day 2014
Simon SmartVice President Commercial Development
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Aurizon is Australia’s largest rail freight operator
• Top 50 ASX-listedcompany
• Market capitalisation more than AU $10 billion*
• More than 100 sites across Australia
• Employing approximately 7500 people in hundreds of communities across Australia
• We move more than 250 million tonnes of Australian commodities each year
* at August 2014
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Core business segments
• Hauling over 200mt of coal per year
• Servicing near to 50 mine sites in Queensland and New South Wales
• Hauling over 45mtpa of bulk minerals and commodities including Alumina, Bauxite, Nickel, across road and rail
• Supply chain solutions
• Strategically located maintenance depots across Australia
• First third party haulage provider to the iron ore industry in Western Australia
• Headquartered in Perth with six iron ore depots across Western Australia
• Hauling over 29mtpa of iron ore across 1,300km of track
• We operate and manage the 2,670 kilometre open access Central Queensland Coal Network (CQCN)
• Construction of brownfield and greenfield rail expansion projects
• Additional network services
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Metallurgical coal global seaborne demand (Mtpa)
21%
45%
2011
240
13%14%23%
51%
CAGR 3.1%
2025
370
27%
15%
14%
43%
2013
288
27%
13%20%
40%
2012
253
19%14%
Thermal coal global seaborne demand (Mtpa)
CAGR 3.9%
2013
952
24%13%14%
49%
2012
906
24%10%14%
52%
2011
807
21%10%
15%
54%
2025
1,385
10%
34%
17%
39%
ChinaIndiaJapanRest of the world
Asia will drive growth in demand for Australia’s coal and iron ore
Source: Wood Mackenzie Coal Market Service, July 2014; Wood Mackenzie Iron Ore Market Service, July 2014
Iron Oreglobal seaborne demand (Mtpa)
CAGR 2.9%
2013
1,278
65%
11%
24%
2012
1,187
64%
11%
25%
2011
1,127
61%
11%
27%
2025
1,689
7%
69%
24%
ChinaJapanRest of the world
ChinaIndiaJapanRest of the world
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Aurizon growth opportunities supporting growth in demand
Pilbara
Mid West
Yilgarn
Bowen Basin
GalileeBasin
Hunter Valley
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Japan is a strong long-term partner with Australia and Aurizon
We encourage continuing Japanese involvement and commitment to the growth of Australian coal
Thermal coal exports by destination FY14 – total 194Mt
Metallurgical coal exports by destination FY14 – total 180Mt
Source: Australian Bureau of Statistics (customised report)
6%
17%
1%
10%
24%
41%
OthersIndiaTaiwan
South KoreaChinaJapan
24%
11%
11%
5% 27%
24% • Japanese companies have interests in 49 Australian coal mines – these mines account for 77% of Australian production.
• Across the economy Japan is Australia’s third largest investor (following US and UK), with $131 billion invested as at the end of 2013.
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Managed within regulated rail and port infrastructure
CQCN is one of the world’s largest integrated bulk supply chains
Central Queensland Coal Network
Cope with periodic extreme weather events
Substantial electrification
Services over 50 coal mines across 2,670 km of common user track
Transports coal to five independently operated export terminals
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100
0
200
150
250
50
FY10FY09 FY11FY02 FY03 FY04 FY05 FY06 FY07 FY08 FY14FY12 FY13
39%
Network optimisation has supported record volumes in FY2014In FY14, over 50 operating coal mines in the Bowen Basin were linked to the CQCN. These mines transport both metallurgical and thermal coal via the network, on which coal volumes have increased by 39% since FY02.
FY14 was the best financial year on record for the CQCN delivering 13% more tonnes with only 2% more trains.
CQCN historical coal volumes (FY02 – FY14, mtpa)2
1. Wood Mackenzie, November 20122. Aurizon Network Financial Year Operational Data Reports
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Volume breakdown (2013, mtpa)1
MouraGAPE GoonyellaBlackwaterNewlands
73%
39%
74%
27%
89%
61%
26%
11%
Blackwater MouraGoonyella
100%
Newlands
Metalurgical Coal Thermal Coal
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Transformation projects will unlock capacity in the network
Additional Capacity Generated by Transf. Projects*
*diagram is indicative only
Our transformation program seeks to unlock capacity within the existing network.
A key theme is using technology as an enabler for:
Better planning & scheduling
Optimised day of operations management
Readily accessible quality asset data
High production mechanised maintenance fleet
Improved tools and processes in the field
Current Growth Projects
Mech. Fleet Upgrade
Strategic Planning Tool
Track Recording Car
Scheduling Optimiser
Cum
ulat
ive
Inve
stm
ent $
m
Network capacity
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A flow based strategic planning tool will assess impacts on network capacity
A flow-based model allowing optimisation of the balance between throughput, reliability and cost.
Achieve Network Demand
Achieve Asset Performance & Sustainability
Alignment of Resource /Plant Requirements
Balance
PACE – Possession and Capacity Evaluation
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Optimising planning and scheduling will result in increased velocity and asset utilisation
Network Forecasts and
PlanningTimetable generator
Real-Time Planning Support
Conflict Resolution & Optimization
Day of Operations (DOO)
Supply Chain Optimisation
Real-Time Traffic Management
Partnering with GE and incorporating learnings from Norfolk Southern to deliver a single solution to optimise planning, scheduling & day of operations for the CQCN in FY15.
Better utilise capacity of existing assets by enabling more trains, maintenance and track activity
Reduce Day of Operation losses through informed decision making
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Enhanced data capture will enable a shift from reactive to predictive maintenance
Whole of life asset management with tools to improve the velocity, access & accuracy of asset information
Track Defect Inspection ReportingSAP Integrated Asset Management System
Mobile tablets for real time fault reporting in the field
Geographic information (GIS) overlay
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Proof of Concept
Upgrades to the Mechanised Maintenance fleet will increase productivity and network reliabilityA major fleet replacement program is underway which will see the entire Resurfacing fleet upgraded with high production machines designed with leading edge technology and capability.
Higher production will be achieved with less time on track.
Control system operated with quick access touch screen monitors
Status
0.93 0.94
1.15
0
0.2
0.4
0.6
0.8
1
1.2
1.4
Turnouts (per Hour)
Old
New - Commissioning
New - Projected
329378
540
0
100
200
300
400
500
600
Mainline Tamping -Metres (per Hour)
Old
New - Commissioning
New - Projected
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Proactively addressing coal dust across the CQCN…
A biodegradable polymer is sprayed onto the surface of the loaded coal
Significant decrease in opacity readings post-veneering
15
… with multiple approaches used to manage fouled ballast
High Production Ballast Cleaner
New High Production ballast cleaning machine to be commissioned in FY2017
GPR has mapped ballast fouling on entire mainline Network to enable the ballast cleaning program to prioritise highly fouled sections of track
Ground Penetrating Radar
Category Description PVC range (%)
5 Clean 0 to <10
4Moderately
Clean 10 to <20
3Moderately Fouled 20 to <30
2 Fouled 30 to <50
1Severely fouled >=50
End of life assets replaced by predictive, remotely monitored alternatives
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New Electric Rail LubricatorEnd of life Mechanical Rail Lubricator
17
Commercial In Confidence
Less intrusive inspection techniques improve quality of asset data
Unmanned Aerial Vehicles (UAV) / Drones
High definition images
Infra-red analysis
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We are also using technology to improve resilience to extreme weather…
Temporary repair in flood conditions Renewed larger culvert in flood conditions
Hydrology mapping is used to guide culvert design and size End of life culvert replacements an opportunity to increase axle loads and improve flood
resilience
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… and innovative solutions to expand the network
Construction of Bauhinia Expansion
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Thank You