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Asphalt Mixing Plant
MBW
@20
08
MBW - 800 AMP / SAMBW - 800 AMP / FA
Certificate No.: QS6195
PT MELU BANGUN WIWEKAwww.mbwpt.com
EASY OPERATION & SIMPLE CONTROLMBW Asphalt Mixing Plant Fully Automatic (FA) control system allows the operator by a single push button and touch screen LCD to control the supply of predetermined batches of asphalt mixture in the required mixing ratio of each dump truck. For Semi Automatic (SA) the weighing is operated manually but the mixing is done automatically. This system eliminates other complicated operations, which are a frequent source of troubles, reducing the cycle time. The interlock electrical control prevents the possibility of missoperation.
OUTSTANDING DURABILITYThe mixer is the double shaft pugmill type. The adoption of the circulation mixing system assures the uniform mixing within a short time even with the fine-grain composition. Liners and paddle tips of the mixer are made of “hard metal” and are the anti-abrasive steel, ensuring long life and durability, the parts are also easily replaceable.
HIGH PORTABILITYThe plant consists of many components, which may be separated easily into individual units so the user can save the time and the cost in transferring or setting up the plant at the field to the condition ready for operation.
PRODUCT SUPPORT IS A VITAL FACTORMBW supplies the best quality equipments and also has a special concern for the training of operators, mechanics and electricians to acquire the necessary skills to handle the plant. An after sales service such as spare parts and periodic visits by the engineer to the site as a technical support and for a back up maintenance is provided for every unit supplied.
SPECIAL FEATURES
OPTIONAL EQUIPMENTS1. Asphalt Sprayer2. Asphalt Storage Tank3. Filler Silo4. Wet Cyclone Dust Collector5. Coal Burner + Coal Milling
FabricationEngineering Center supported byComputer Aided Design (CAD) system
Fully Automatic Console Desk c/w Touch Screen( MBW - 800 AMP / FA )
Pneumatic System
Wet CycloneDust Collector
Weighing System
Modulating Control Burner (MBW - 800 AMP / FA)
Mixer Unit
Dryer Unit
Conveyor System
Fuel Tank, Exhaust Blower & Dryer
Coal Burner + Coal Milling
Good Pavement in South Sumatera, MBW-Partner in Progress
MBW - 800 AMP in South Sumatera
PLANT LAYOUT
MBW - 800 AMP in Banjarmasin, South Kalimantan
Erection AMP in Papua MBW - 800 AMP in Tangguh, Papua
MBW - 800 AMP in Bandung, West Java
EQUIPMENT SPECIFICATION CAPACITY
1 COLD BINDimensionFeederVibro Motor
5 m3 x 4 compartments3000L x 2100W x 2850H (mm)Vibrating Feeder0.25 kW - 2P
2 COLLECTING CONVEYORDimensionGeared Motor
400W x 11000L (mm)1.5 kW - 4P
75 Tons/H
3 JOINT CONVEYORDimensionGeared Motor
450W x 11000L (mm)3.7 kW - 4P
75 Tons/H
4 DRYER UNITDimensionGeared Motor
ø1570 X 6000L (mm)15 kW - 4P
75 Tons/H
5 DRYER BURNERBurnerBlower BurnerMotor Blower
Diesel FuelHigh Pressure Blower 18.5 kW - 2P
Max. 750 Liters/H3000 m3/H 700 mm Aq.
6 DUST COLLECTORCyclone DimensionExhaust FanInduction MotorDust Screw Conveyor
ø1800 x 6220 L (mm) Centrifugal fans type30 kW – 4PGear Motor, 0.75 kW - 4P
450 m3/H 150 mm Aq.
7 HOT ELEVATORGeared Motor
Bucket Elevator, Pintle Chain Type7.5 kW - 4P
75 Tons/H
8 VIBRATING SCREEN
Induction Motor
Reciprocating Vibration4 kinds Fraction of Aggregate7.5 kW - 4P
9 HOT BIN 4 Bins, provided overflow and sample port eachPneumatic Operated Gate
10 FILLER ELEVATORGeared Motor
Bucket Elevator, Pintle Chain Type2.2 kW - 4P
14 Tons/H
11 MIXERGeared Motor
Double Shaft Pugmill, Wear Resistance Steel Liner and Paddle Tip22 kW - 4P
800 Kg/Batch
12 ASPHALT KETTLEGear PumpGear Pump MotorDiesel Fuel BurnerElectric Hoist
Box Type Duplex Operation
5.5 kW - 6P
2 x 12000 Liters 170 ~ 200 Liters/Min
2 x 15 Liters/H500 Kg
13 OIL PREHEATERHeater Element Heating Element for Asphalt Weighing & Spraying 4500 Watt
14 COMPRESSOR Piston Type c/w Air Receiver Tank 1000 Liters/Min
15 FUEL TANK 12000 Liters
16 WEIGHING SYSTEMAggregate
Filler
Asphalt
Asphalt Spraying Pump
Pneumatic Operated Gate, 4 FractionsLoad Cell, Digital Display
Screw Conveyor, Driven by Geared Motor, 0.75 kW - 4PLoad Cell, Digital Display
Three-Way Valve, Pneumatic Operated Load Cell, Digital Display
7.5 kW
1000 Kgs
120 Kgs
120 Kgs
265 ~ 300 Liters/Min
17 CONTROL SYSTEM
Control Room
SA : Semi Automatic Control FA : Fully Automatic Control, Programmable Logic Controller (PLC), c/w Touch Screen Panel3000L x 2000W x 2400H (mm) c/w Air Conditioning
18 TOTAL POWER 250 KVA, 380 V, 3 Phases, 50 Hz
SA = Semi Automatic; FA = Fully Automatic * The general specifications and rated power are subject to change for improvement without notice
TECHNICAL SPECIFICATION Model: MBW – 800 AMP / SA-FA
Capacity: 40 ~ 60 TPH
Office & Factory:Jalan Simpang Tiga Setu No.39 Tambun-Bekasi 17510, West Java - INDONESIA
Phone: (+62-21)8830177 ~ 79 Fax.: (+62-21)8830180E-mail: [email protected]
www.mbwpt.comPT MELU BANGUN WIWEKA
