As Your Best Partner - vedula.in · 2011 Jul. Certificate of product-specific Approved Exporter. Technical Adviser President Sales Dept’ Production Dept’ Vender Managing Team

As Your Best Partner

www.hd-forging.co.kr

ContentsCompany Overview

Introduction of Products

Manufacturing Facilities

Quality Assurance

Customers



1Overview

History

Company Overview


Company Name HYUNDAI FORGING CO., LTD.

Establishment Feb. 15, 1995

Location146-1 Hyeonpo-ro, Gunbuk-myeon, Haman-gun, Gyeongnam,

Korea

C.E.O. Pyung-Soo Ma

Employees 58 persons

Business Type Open die forging and ring rolling

Main ProductsOpen die forgings and rolled rings for Wind Power Plant,

Petrochemical Plant, Power Plant , Shipbuilding & Marine

Engine, and Industrial Plant

1-1. Overview


Tel. +82-55-580-6500 Ground. 22,057㎡ Office Building (1). 2,674㎡

Fax. +82-55-580-6510 Building. 9,330㎡ Plant Building (3). 6,628㎡

•Front view of the main office and factory


1-2. History

1995 Feb. Established Hyundai Forging Co., Ltd. (Changwon)

1996 Sep. Installed 1000 ton open die press

1997 Oct. Approved by Daekyung Technos, Ilsung

1997 Nov. Approved by Doosan Heavy Industries & Construction

1997 Dec. Acquired I.S.O 9002 certificate

2000 Jun. Approved by Rotem

2001 May Approved by D.N.V

2001 Nov. Installed forging press 1,500 ton

2002 Apr. Approved by Doosan Mecatec

2002 May Approved by Sungjin Geotec

2004 Jan. Acquired I.S.O 9001 certificate

2004 Sep. Approved by B.V

2004 Dec. Approved by L.R

2005 Sep. Approved by Hyosung

2006 Jan. Approved by GS Caltex


2007 Jan. Installed Φ5,200 ring rolling mill

2007 Jan. Completed Haman factory

Location of head office was moved to Haman factory

2007 Mar. Acquired I.S.O 9001, I.S.O. 14001 certificates(HSB)

2007 Apr. Acquired Pressure Equipment Directive certificate(HSB)

2007 Apr. A Company Laboratory Institute

2007 May. Installed 3,000 ton open die press

2007 Aug. Installed 125M/T manipulator

2008 Mar. Installed 5000 ton open die press

2009 Jan. Approved by KR, ABS, GL, RINA(Shipping Classes)

Jun. Acquired Certificate of Factory Production Control(SZU)

2009 Jul. Approved by Toshiba

2009 Nov. Awarded $ 30Million dollars Export Tower

(Act 41Million dollars)

2010 Mar. Awarded Bronze Order of Industrial Service Merit

2010 Dec. Certificate of trade mark & service mark Registration

2011 Jul. Certificate of product-specific Approved Exporter


Technical Adviser

President

Sales Dept’

Production Dept’

Vender Managing Team

Production Control Team

Technical

Lab. Forging Team

Heat Treatment Team

Subcontract Team

Cutting Team

Overseas Marketing Team

Domestic Marketing Team

Managing Director Administration

Dept’

Q.C Dept’

Engineering Team

1-3. Organization Structure

Managing Director

Managing Director

Accounting Team

General affairs Team

Managing Director

Q.A Dept’


2Manufacturing Process

Main Products

Introduction of Products


2-1. Manufacturing Process

1. Raw Material 2. Heating └───── 3. Forging ─────┘ 4.Reheating 5. Ring Rolling

└─── 6. Heat Treatment ───┘ └─── 7. Machining ───┘ 9. Packing8. Quality Inspection


2-2. Main ProductsWind power

Tower Flange

Main ShaftDoor Frame

Brake Disk Bearing Surround


Petrochemical plant

Forged Shell

Channel Cover

BOSSGirth Flange Forged Nozzle

Tube Sheet


Industrial / Power plant

Column

Diaphragm Half Back Up RollWheel

Forged RingValve Body


Shipbuilding

PintleRudder Stock

Intermediate ShaftPropeller Shaft


3 Facilities

- Production Capacity

Manufacturing Facilities


3-1. Facilities

5000Ton Press

Max 50Ton

Shaft

: 18,000mm

Tube Sheet

: Max Φ4,600

Nozzle

: Max Φ3,000*3,000L

125M/T Manipulator

Clamping Φ1,900

Height

: 1,100 ~ 2,900

Travel

: 18,000 L

Weight

: 60Ton

3000Ton Press

Max 30Ton

Shaft

: 6,000mm

Tube sheet

: Max Φ4,600

Nozzle

: Max Φ2,100*1,700L

Φ5200 Ring Mill

Max size

: Φ5,200

Height

: Max 1,200mm

Max weight

: 14 Ton


Heat Treatment Furnaces – Total 5nos / 370Ton (Plan - Total 7nos / 530Ton)

Temperature: Max 1200℃Heat Treatment Capacity

Capacity100 Ton

(Car)

80 Ton

(Bell)

60 Ton

(Car, Bell)

50 Ton

(Bell)

Nos. of Furnace 2 2(plan) 2 1

Temperature: Max 1320℃Heating CapacityHeating Material: Carbon, Alloy, Stainless Steel

Heating control system (Step heating)

Capacity100Ton

(Car)

80Ton

(Car)

60Ton

(Batch)

50Ton

(Batch)

70Ton

(plan)

50Ton

(plan)

Nos. of Furnace

2 1 1 5 3 4

Heating Furnaces – Total 9nos / 590Ton (Plan – Total 16nos / 1000Ton)


Production Capacity of Hyundai Forging

Type Shape 5000 Ton Press / 125M/T Manipulator

Shaft

Out Diameter (O.D) : Max. Φ1,800 mm

Length (L) : Max. 18,000 mm

Weight : Max. 50,000 Kg

Round Bar

O.D : Max. Φ2,000 mm

L : Max. 18,000 mm


Square Bar

Thickness (T)/Width(W) : Max. 1,800 mm

L : Max. 18,000 mm


Plate

W : Max. 3,900 mm

T : Max. 600 mm

L : Max. 18,000 mm


Ring(Nozzle & Boss)

O.D: Max. Φ5,200 mm

I.D : Min. Φ300 mm

L : Max. 1,200 mm

Weight (W) : Max. 50,000 Kg

Disc

O.D : Max. Φ4,600 mm

T : Max. 600 mm

Weight (W) : Max. 50,000 Kg


CNC vertical lathe1

Φ4700 * Φ5200 * 2500HDrill master

Φ5200

3-2. Machining FacilitiesWind power

Petrochemistry

BTA drill machine

O.D Φ6000*Φ3000

Hole Φ80*800T

Vertical lathe

Φ3000


3-3. Machining Facilities List

No. NAME CAPA

1

CNC Vertical Lathe

Ø4000xØ3600xH2000

2 Ø5000xØ4500xH1600

3 Ø5200xØ4700xH2500

4 Drill Master Ø5200

5CNC Horizontal lathe

Ø2000x16000L

6 Ø2400x6000L

7

BTA Drill Machine

6000x3000(TH'K 800T)

8 4000x2500(TH'K 800T)

9 4000x1800(TH'K 800T)

10 1500x1000(TH'K 800T)

11CNC Plano Miller

170W * 2000L * 1600H

12 2200W * 4500L * 1300H

13Vertical lathe

Ø3000

14 Ø5000

15 CNC Machining Center Ø1600 * 1000H


4Test & Inspection Equipments

Certificates

Quality Assurance


4-1. Test & Inspection Equipments

Laboratory


Universal test M/C

Manufacturer : DAEKYUNG(KOR)

Capacity : 50Ton

Brinell hardness tester

Manufacturer : KYUNGDO(KOR)

Capacity : 3000Kg.f

Hardness tester

Manufacturer : G&R Testing(USA)

Capacity : Ø 10mm/3000Kg.f

Spectrometer

Manufacturer : SPECTRO(GER)

Capacity : 32channel

Hot tensile test M/C

Manufacturer : DAEKYUNG(KOR)

Capacity : 900℃


Digital Thermometer

Manufacturer : INFRAPOINT(GER)

Capacity : 150~1800℃

Polishing M/C

Cutting M/CMounting press

Impact test M/C

Manufacturer : KPREA(KOR) Manufacturer : DAEKYUNG(KOR)

Capacity : 500 J

Manufacturer : KPREA(KOR) Manufacturer : KPREA(KOR)

Ultrasonic tester

Manufacturer : Krautkramer(GER)


Thermo hunter

Manufacturer : INFRAPOINT(GER)


Polishing M/C, Mounting press, Cutting M/C

Microscope

Capacity : X40~X600

PMI

Magnetic tester

Manufacturer : KPREA(KOR) Manufacturer : KYUNGDO(KOR)

Manufacturer : NITON(USA)



4-2. Certificates

ISO 9001 ISO 14001


LLOYDSDNV

www.hd-forging.co.krBV


GL


RINA


KR PED


CE ABS



부품·소재전문기업확인서기업부설연구소인정서


품목별 원산지인증수출자 인증서


5. CUSTOMERS5.1WIND POWER ENERGY


5. CUSTOMERS5.1 OIL & GAS AND INDUSTRIAL PLANT


Thank you

Documents

As Your Best Partner - vedula.in · 2011 Jul. Certificate of product-specific Approved Exporter. Technical Adviser President Sales Dept’ Production Dept’ Vender Managing Team