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XLPE Insulation
Caledonian CablesXLPE Insulation IEC60502-1XLPE Insulation
17www.caledonian-cables.netwww.caledonian-cables.co.uk
600/1000V, XLPE Insulated Cables according to IEC 60502-1
Application:
These cables are used for electricity supply in low voltage installation system, They are suitable for
installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations, local
energy distributions, industrial plants, where there is no risk of mechanical damage.
Construction:
Conductors
Copper conductor, round standed, Class 2 to IEC 60228, BS EN 60228.
Insulation XLPE material and thickness shall be as per IEC 60502 rated for 90°C
continuous operation.
Colour Code Colour Code (1) :
3 Cores : Red, Yellow, Blue
4 Cores : Red, Yellow, Blue, Black
Colour Code (2) :
3 Cores : Brown, Black, Grey
4 Cores : Blue, Brown, Black, Grey
Assembly / Inner Sheath
Three or Four insulated conductors are laid-up together with non-hygroscopic fillers
Extruded layer of PVC.
Addison CablesXLPE InsulationIEC60502-1
18 www.addison-cables.comwww.addison-tech.com
XLPE Insulation
Armour Galvanized Steel Wires applied helically over the bedding as per IEC 60502.
Outer Sheath Extruded PVC Type ST2 as per IEC 60502-1.
Fire Performance fS
Cables can be supplied with special flame retardant PVC outer sheath to comply with
the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24.
.
Cable Parameters:
Nominal Cross
Section
Diameter of Conductor (Approx.)
Nominal Insulation Thickness
Nominal PVC Sheath Thickness
Overall Diameter (Approx.)
Weight of Cable (Approx.)
mm² mm mm mm mm Kg/Km1x1.5 1.6 0.7 1.4 6 501x2.5 2 0.7 1.4 6.5 701x4 2.6 0.7 1.4 7 801x6 3.1 0.7 1.4 7.5 110
1x10 4 0.7 1.4 8.5 1501x16 5 0.7 1.4 9.5 2151x25 6.3 0.9 1.4 11.5 3151x35 7.4 0.9 1.4 12 4151x50 8.8 1 1.4 13 5551x70 10.6 1.1 1.4 15 7601x95 12.4 1.1 1.5 17 1025
XLPE insulation
Plain copper conductor
PVC jacket
Addison CablesXLPE InsulationIEC60502-1
22 www.addison-cables.comwww.addison-tech.com
XLPE Insulation
Nominal Cross
Section
Diameter of Conductor (Approx.)
Nominal Insulation Thickness
Nominal PVC Sheath Thickness
Overall Diameter (Approx.)
Weight of Cable (Approx.)
mm² mm mm mm mm Kg/Km4x120 14 1.2 2.3 40.5 53204x150 15.5 1.4 2.4 44.5 65104x185 17.4 1.6 2.6 51 80504x240 20.3 1.7 2.8 58.5 105204x300 22.7 1.8 3 64.5 131304x400 25.4 2 3.3 73.5 16850
Multi-cores(unarmoured)
Nominal Cross
Section
Diameter of Conductor (Approx.)
Nominal Insulation Thickness
Nominal PVC Sheath Thickness
Overall Diameter (Approx.)
Weight of Cable (Approx.)
mm² mm mm mm mm Kg/Km
5x1.5 1.6 0.7 1.4 14 2607x1.5 1.6 0.7 1.4 15 310
10x1.5 1.6 0.7 1.4 18 39512x1.5 1.6 0.7 1.4 18.5 44014x1.5 1.6 0.7 1.4 19 48519x1.5 1.6 0.7 1.4 21 60021x1.5 1.6 0.7 1.4 22 65024x1.5 1.6 0.7 1.4 24 73030x1.5 1.6 0.7 1.4 25 86040x1.5 1.6 0.7 1.4 28 108048x1.5 1.6 0.7 1.4 30 125061x1.5 1.6 0.7 1.4 33 15705x2.5 2 0.7 1.4 15 3307x2.5 2 0.7 1.4 16 400
10x2.5 2 0.7 1.4 19.5 51512x2.5 2 0.7 1.4 20 58014x2.5 2 0.7 1.4 21 650
XLPE insulation
Plain copper conductor
PVC jacket
XLPE Insulation
Caledonian CablesXLPE Insulation IEC60502-1XLPE Insulation
25www.caledonian-cables.netwww.caledonian-cables.co.uk
Nominal Area
Approx Conductor Diameter
Nominal Insulation thickness
Nominal bedding
thickness
Nominal Steel Wire
dia.
Nominal Sheath
thickness
Approx. Overall
DiameterApprox. Weight
mm² mm mm mm mm mm mm Kg/Km3x1.5 1.6 0.7 1.2 0.9 1.8 15 3803x2.5 2 0.7 1.2 0.9 1.8 15.5 4003x4 2.6 0.7 1.2 0.9 1.8 16.5 4603x6 3.1 0.7 1.2 0.9 1.8 18.5 5403x10 4 0.7 1.2 0.9 1.8 19.5 7503x16 5 0.7 1.2 1.25 1.8 22.5 10003x25 6.3 0.9 1.2 1.6 1.8 26 15103x35 7.4 0.9 1.2 1.6 1.8 28 19503x50 8.8 1 1.2 1.6 1.9 32 23503x70 10.6 1.1 1.2 2 2 35 32303x95 12.4 1.1 1.2 2 2.1 39 40503x120 14 1.2 1.2 2 2.3 43 52303x150 15.5 1.4 1.4 2.5 2.4 47 67503x185 17.4 1.6 1.4 2.5 2.6 52 82303x240 20.3 1.7 1.5 2.5 2.7 59 105103x300 22.5 1.8 1.6 2.5 2.9 64 132103x400 25.4 2 1.6 2.5 3.2 74 16100
Three cores+1(Galvanized steel wire armoured)
Nominal Area
Approx Conductor Diameter
Nominal Insulation thickness
Nominal bedding
thickness
Nominal Steel
Wire dia.
Nominal Sheath
thickness
Approx. Overall
DiameterApprox. Weight
mm² (3)mm
(1)mm
(3)mm
(1)mm mm mm mm mm Kg/Km
3x 16/10 5 4 0.7 0.7 1 1.6 1.8 25.5 15503x 25/16 6.3 5 0.9 0.7 1 1.6 1.8 27.5 20103x 35/16 7.4 5 0.9 0.7 1 1.6 1.8 29 23753x 50/25 8.8 6.3 1 0.9 1 1.6 2 33 31003x 70/35 10.6 7.4 1.1 0.9 1.2 2 2.1 38 42903x 95/50 12.4 8.8 1.1 1 1.2 2 2.3 43.5 5540
PVC bedding
Galvanized steel wire armour
XLPE insulationPlain copper conductor
PVC jacket
Addison CablesXLPE InsulationIEC60502-1
26 www.addison-cables.comwww.addison-tech.com
XLPE Insulation
Nominal Area
Approx Conductor Diameter
Nominal Insulation thickness
Nominal bedding
thickness
Nominal Steel
Wire dia.
Nominal Sheath
thickness
Approx. Overall
DiameterApprox. Weight
mm² (3)mm
(1)mm
(3)mm
(1)mm mm mm mm mm Kg/Km
3x120/70 14 10.6 1.2 1.1 1.2 2 2.4 49 71503x150/70 15.5 10.6 1.4 1.1 1.4 2.5 2.5 52 83303x185/95 17.4 12.4 1.6 1.1 1.4 2.5 2.7 57.2 101103x240/120 20.3 14 1.7 1.2 1.6 2.5 3 64 127403x300/150 22.7 15.5 1.8 1.4 1.6 2.5 3 69.8 154303x400/185 25.4 17.4 2 1.6 1.6 3.15 3.3 78.6 19990
Four cores(Galvanized steel wire armoured)
Nominal Area
Approx Conductor Diameter
Nominal Insulation thickness
Nominal bedding
thickness
Nominal Steel Wire
dia.
Nominal Sheath
thickness
Approx. Overall
DiameterApprox. Weight
mm² mm mm mm mm mm mm Kg/Km4x1.5 1.6 0.7 1 0.9 1.8 15 4154x2.5 2 0.7 1 0.9 1.8 17.0 4904x4 2.6 0.7 1 0.9 1.8 19 6004x6 3.1 0.7 1 0.9 1.8 20 730
4x10 4 0.7 1 1.25 1.8 23 9704x16 5 0.7 1 1.6 1.8 26 15204x25 6.3 0.9 1 1.6 1.8 29 20104x35 7.4 0.9 1 1.6 1.9 31 25604x50 8.8 1 1 1.6 2.1 36 33504x70 10.6 1.1 1.2 2 2.2 40 46804x95 12.4 1.1 1.2 2 2.4 44 5710
4x120 14 1.2 1.4 2.5 2.5 50 75004x150 15.5 1.4 1.4 2.5 2.6 55 90104x185 17.4 1.6 1.4 2.5 2.8 61 108204x240 20.3 1.7 1.6 2.5 3.1 69 136304x300 22.7 1.8 1.6 2.5 3.2 75 168204x400 25.4 2 1.8 3.15 3.4 83 22230
PVC bedding
Galvanized steel wire armourXLPE insulationPlain copper conductor
PVC jacket
