GB

Valid for serial no. 233--xxx--xxxx, 249--xxx--xxxx,445--xxx--xxxx, 451--xxx--xxxx

0458 716 101 GB 051220

AristoFeed 30-4AristoFeed 48-4

Instruction manual

-- 2 --TOCe

Rights reserved to alter specifications without notice.

1 DIRECTIVE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 INTRODUCTION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Equipment 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Control panel 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 TECHNICAL DATA 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 INSTALLATION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Lifting instructions 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2 Terminating resistors 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3 Connection of multiple wire feed units 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 OPERATION 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1 Connections and controls 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2 Water connection 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3 Remote control unit 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4 Wire feed pressure 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5 Changing / loading wire AristoFeed 30 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6 Changing / loading wire AristoFeed 48 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7 Replacing the AristoFeed 30 feed rollers 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.8 Replacing the AristoFeed 48 feed rollers 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 MAINTENANCE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1 Inspection and cleaning 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 ORDERING OF SPARE PARTS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DIAGRAM 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ORDERING NUMBER 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WEAR COMPONENTS 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ACCESSORIES 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1 DIRECTIVE

DECLARATION OF CONFORMITYESAB Welding Equipment AB, S--695 81 Laxå, Sweden, declares that Wire feed unit AristoFeed30/30W, AristoFeed 48/48W from serial number 105 onwards, conforms to standard EN 60974--5, inaccordance with the requirements of directive (73/23/EEC) and appendix (93/68/EEC) and standardEN 50199 in accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).--------------------------------------------------------------------------------------------------------------------------------------

Joakim CahlinVice PresidentESAB Welding Equipment AB695 81 LAXÅSWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2001--04--18

2 SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone whoworks on or near the equipment observes all the relevant safety precautions. Safety precautionsmust meet the requirements that apply to this type of welding equipment. The following recommen-dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the weldingequipment. Incorrect operation of the equipment may lead to hazardous situations which can resultin injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:S its operationS location of emergency stopsS its functionS relevant safety precautionsS welding

2. The operator must ensure that:S no unauthorized person is stationed within the working area of the equipment when it is

started up.S no--one is unprotected when the arc is struck

3. The workplace must:S be suitable for the purposeS be free from drafts

4. Personal safety equipmentS Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautionsS Make sure the return cable is connected securely.S Work on high voltage equipment may only be carried out by a qualified electrician.S Appropriate fire extinquishing equipment must be clearly marked and close at hand.S Lubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BEBASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can killS Install and earth the welding unit in accordance with applicable standards.S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.S Insulate yourself from earth and the workpiece.S Ensure your working stance is safe.FUMES AND GASES -- Can be dangerous to healthS Keep your head out of the fumes.S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.ARC RAYS -- Can injure eyes and burn skin.S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.S Protect bystanders with suitable screens or curtains.

FIRE HAZARDS Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.NOISE -- Excessive noise can damage hearingS Protect your ears. Use earmuffs or other hearing protection.S Warn bystanders of the risk.MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.

WARNING!Read and understand the instruction manual before installingor operating.

This product is solely intended for arc welding.

3 INTRODUCTION

The AristoFeed 30--4 and AristoFeed 48--4 wire feed units are intended for usewith AristoMig power sources.

There are several variants available: see on page 17.

They are totally enclosed, containing four--wheel feeders and the necessary controlelectronics.

They are suitable for use with wire on ESAB’s MarathonPact, or on standardbobbins (standard Ø 300 mm, accessory Ø 440 mm).

The units can be positioned in a choice of ways: on the power source itself, hangingabove the working position, on a support arm or with a wheelset on the floor.

GB

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ESAB’s accessories for the product can be found on page 22.

3.1 Equipment

The unit AristoFeed 30 is supplied with:

S Instruction manual for the wire feed unit.

S Instruction manual for control panel.

S Stickers with recommended wear parts.

The unit AristoFeed 48 is supplied with:

S Distance washer (4 pieces).

S Hexagon key (4 mm)

S Instruction manual for the wire feed unit.

S Instruction manual for the control panel.

S Stickers with recommended wear parts.

3.2 Control panel

The units are supplied with one of the following control panels:

The M0 panel Empty panel for use with double wire feed unitsor with use of control box AristoPendant U8.

The M2 panel With knobs for all settings/adjustments.

The MA4 panel

With knobs for setting the voltage and wire feedspeed / current. Other settings by pushbuttons,with corresponding symbols on the displaypanel.

The MA6 panelWith knobs for setting the voltage and wire feedspeed / current. Other settings by pushbuttons,with text indication on the display panel.

The U6 panelWith knobs for setting the voltage and wire feedspeed / current. Other settings by pushbuttons,with text indication on the display panel.

Detailed descriptions of the control panels can be found in separate Instructionmanuals.

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4 TECHNICAL DATA

AristoFeed 30--4 AristoFeed 48--4

Power supply 42 V 50 -- 60 Hz 42 V 50 -- 60 Hz

Power requirement 336 VA 378 VA

Motor current 8 A 9 A

Wire feed speed 0.8 -- 25 m/min 0.8 -- 25 m/min

Welding gun connection EURO EURO

Max. diameter of wire bobbin 300 mm (*440 mm) 300 mm (*440 mm)

Wire dimension 0.6 -- 1.6 mm 0.6 -- 2.4 mm

Weightbasic unitwith bobbin carrierwith enclosed bobbin carrier

13 kg16 kg17.5 kg

18 kg21 kg22.5 kg

Dimensions (l x w x h)basic unitwith bobbin carrierwith enclosed bobbin carrier

380 x 265 x 340 mm560 x 265 x 350 mm690 x 285 x 420 mm

380 x 265 x 340 mm560 x 265 x 350 mm690 x 285 x 420 mm

Shielding gas

max pressure

All types intended forMIG/MAG welding5 bar

All types intended forMIG/MAG welding5 bar

Coolantmax pressure

50% water / 50% glycol5 bar

50% water / 50% glycol5 bar

Permissible load at60% duty cycle 500 A 500 A

Enclosure classbasic unitwith bobbin carrierwith enclosed bobbin carrier

IP23IP2XIP23

IP23IP2XIP23

* Accessory, see page 22.

Duty cycleThe duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-tain load without overloading.

Enclosure classThe IP code indicates the enclosure class, i. e. the degree of protection against penetration by solidobjects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Equipment marked IP2X is designed for indoor use.

5 INSTALLATION

The installation must be executed by a professional.

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WARNING!This product is intended for industrial use. In a domestic environment this product may cause radiointerference. It is the user’s responsibility to take adequate precautions.

WARNING!When welding in an environment with increased electrical danger, only power sources intendedfor this environment may be used. These power sources are marked with the symbol .

5.1 Lifting instructions

Ordering number for the lifting eye can be found on page 22.

Note! If another mounting device is used, this should be insulated from the wire feedunit.

5.2 Terminating resistors

In order to avoid communication interference, theends of the CAN bus must be terminated by resistiveloads.

One end of the CAN bus is at the wire feed unit control panel,which incorporates a terminating resistor. The other end is inthe power source and it must be fitted with a terminating resistor,as shown in the diagram to the right.

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5.3 Connection of multiple wire feed units

When connecting multiple wire feed units (maximum 4), use wire feed units withoutcontrol panel (M0) and with control box AristoPendant U8.

Two feed units are to be connected according to the picture.

When connecting more than two feed units, an authorised ESAB service technicanmust perform the installation.

6 OPERATIONGeneral safety regulations for the handling of the equipment can be found onpage 3. Read through before you start using the equipment!

WARNING!Assure that the side panels are closed during operation.

To prevent the reel from sliding off the hub: Lock the reel in place byturning the red knob as shown on the warning label attached next tothe hub.

WARNING!

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WARNING!Rotating parts can cause injury, take great care.

WARNING!

There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure theequipment, especially if used on an uneven or sloping surface.

When moving the equipment use intended handle. NOTE! Never pull on the gun.

6.1 Connections and controls

1 Control panel(see respective instruction manual)

6 Connection for welding current from thepower source (OKC)

2a2b

Connection for remote control adapterConnection for AristoPendant U8.

7 Connection for the control cable from thepower source

3 Connection with ELP* for cooling water tothe welding gun-- BLUE

8 Connection for cooling water to the powersource (cooling unit) -- RED

4 Connection for cooling water from the wel-ding gun -- RED

9 Connection for cooling water from the po-wer source (cooling unit) -- BLUE

5 Connection for the welding gun 10 Connection for protection gas

NOTE! Cooling water connections only available on certain models.* ELP = ESAB Logic Pump, see point 6.2.

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6.2 Water connectionThe wire feed unit with water connection is equipped with a detection system ELP(ESAB Logic Pump) which checks that the water hoses are connected.

AristoMig 400 and 500

The power unit On/Off switch must be in the “0” position (Off) when connecting awater--cooled welding gun.

If a water--cooled welding gun is connected, the water pump starts automaticallywhen the main On/Off switch is turned to “START” and/or when welding starts. Afterwelding, the pump continues to run for 6,5 minutes, and then switches to theenergy--saving mode.

AristoMig 320 and 450

The power unit On/Off switch for cooling unit must be in the “I” position (ON) whenconnecting a water--cooled welding gun.

6.3 Remote control unit

The program version in AristoPendant U8 should be 1.20 or higher. Aristo machineswith intergral control panels should have program version 1.21 or higher, in order forthe remote control to function correctly.

When the remote control unit is connected, the power source and wire feed unit arein remote control mode; the buttons and knobs are blocked. The functions can onlybe adjusted via the remote unit.

If the remote control unit is not to be used, the remote control unit must bedisconnected from the power source / wire feed unit, as otherwise it will remain inremote control mode.

When a remote control unit is used to set the voltage, the function will be changed tothe setting of current during MMA welding.

For more information about the operation of the remote control unit, see theoperating instructions for the control panel.

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6.4 Wire feed pressureStart by making sure that the wire moves smoothly through the wire guide. Thenset the pressure of the wire feeder’s pressure rollers. It is important that thepressure is not too great.

Fig 1 Fig 2

To check that the feed pressure is set correctly, you can feed out the wire againstan insulated object, e.g. a piece of wood.

When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feedrollers should slip.

If you hold the gun approx. 50 mm from the piece of wood, the wire should befed out and bend (fig. 2).

6.5 Changing / loading wire AristoFeed 30S Open the side panel.S Disconnect the pressure sensor by folding it backwards, the pressure rollers

slide up.S Wind any wire that may be left between the rollers back on to the bobbin and

remove the bobbin.S Straighten out 10--20 cm of the end of the new wire. File off any burrs from the

end of the wire and then feed it into the feed unit.S Make sure that the end of the wire is correctly positioned in the groove in the

feed rollers and in the outlet nozzle and wire liner.S Tighten the pressure sensor.S Close the side panel.

6.6 Changing / loading wire AristoFeed 48S Open the side panel.S Push down the pressure device and pull it towards you and upwards.S Pull out the bogeyS Wind any wire that may be left between the rollers back on to the bobbin and

remove the bobbin.S Straighten out 10--20 cm of the end of the new wire. File off any burrs from the

end of the wire and then feed it into the feed unit.S Make sure that the end of the wire is correctly positioned in the groove in the

feed rollers and in the outlet nozzle and wire liner.S Replace the bogey.S Close the side panel.

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6.7 Replacing the AristoFeed 30 feed rollers

S Open the side panel.S Disconnect the pressure sensor (1) by folding it

backwards.S Disconnect the pressure rollers (2) by turning the

axle (3) 1/4 turn clockwise and pulling out the axle.The pressure rollers disconnect.

S Disconnect the feed rollers (4) by unscrewing thenuts (5) and pulling out the rollers.

Reassemble in the reverse order.

Selecting the correct groove in the feed rollers

Turn the feed roller so that the dimension marking of therequired groove is facing you.

6.8 Replacing the AristoFeed 48 feed rollers

S Open the side panel.S Push down the pressure device (1) and pull it

towards you and upwards.S Pull out the bogey (2).S Remove the socket--head bolts (3) on the

intermediate nozzle and remove it.S Loosen the bolt holding the outlet nozzle (4)

and push the nozzle back.S Remove the socket--head bolt (5) in the centreS Slacken the two socket--head bolts (6) by half a turn.S Pull out the feed rollers (7).Reassemble in the reverse order.

Selecting the correct groove in thefeed rollers

Place no, one or two carrier washersbetween the outer washer and the feedrollers. NB: Replace the entire bogeywhen changing the pressure rollers (8).

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7 MAINTENANCERegular maintenance is important in ensuring safe and reliable.

Note!All guarantee undertakings from the supplier cease to apply if the customer himselfattempts any work in the product during the guarantee period in order to rectify anyfaults.

7.1 Inspection and cleaning

Wire feed unit

Check regularly that the wire feed unit is not clogged with dirt.

S Cleaning and replacement of the wire feed unit mechanism’s worn parts shouldtake place at regular intervals in order to achieve trouble--free wire feed. Notethat if pre--tensioning is set too hard, this can result in abnormal wear on thepressure roller, feed roller and wire guide.

The brake hub

The hub is adjusted when delivered, ifreadjustment is required, follow the instructionsbelow. Adjust the brake hub so that wire is slightlyslack when wire feed stops.

S Adjusting the braking torque:

S Turn the red handle to the locked position.

S Insert a screwdriver into the springs in the hub.

Turn the springs clockwise to reduce the braking torque

Turn the springs counterclockwise to increase the braking torque. NB: Turnboth springs through the same amount.

Welding gun

S Cleaning and replacement of the welding gun’s wear parts should take place atregular intervals in order to achieve trouble--free wire feed. Blow the wire guideclean regularly and clean the contact tip.

8 ORDERING OF SPARE PARTSRepair and electrical work should be performed by an authorized ESAB serviceman.Use only ESAB original spare and wear parts.

AristoFeed 30, AristoFeed 48 is designed and tested in accordance with the internatio-nal an European standards IEC/EN 60974--5 and EN 50199.It is the obligation of the service unit which has carried out the service or repair workto make sure that the product still conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page ofthis publication.

GB

Diagram

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AristoFeed 30--4, AristoFeed 48--4

-- 15 --bm29e11a

-- 16 --page

AristoFeed 30-4, AristoFeed 48-4

Edition 051220

Ordering number

-- 17 --bm29o11a

1.

Controlpanel

Watercoolingkit

Feeder forMarathon Pact

Feeder withopen bobbin

Feeder withcapsuled bobbin

AristoFeed 30--4 M0 0458 804 881 0458 805 881 0458 806 881

AristoFeed 30--4 W M0 x 0458 804 891 0458 805 891 0458 806 891

AristoFeed 30--4 M2 0458 804 882 0458 805 882 0458 806 882

AristoFeed 30--4 W M2 x 0458 804 892 0458 805 892 0458 806 892

AristoFeed 30--4 MA4 0458 804 884 0458 805 884 0458 806 884

AristoFeed 30--4 W MA4 x 0458 804 894 0458 805 894 0458 806 894

AristoFeed 30--4 MA6 0458 804 886 0458 805 886 0458 806 886

AristoFeed 30--4 W MA6 x 0458 804 896 0458 805 896 0458 806 896

AristoFeed 30--4 U6 0458 804 887 0458 805 887 0458 806 887

AristoFeed 30--4 W U6 x 0458 804 897 0458 805 897 0458 806 897

AristoFeed 48--4 M0 0458 804 981 0458 805 981 0458 806 981

AristoFeed 48--4 W M0 x 0458 804 991 0458 805 991 0458 806 991

AristoFeed 48--4 M2 0458 804 982 0458 805 982 0458 806 982

AristoFeed 48--4 W M2 x 0458 804 992 0458 805 992 0458 806 992

AristoFeed 48--4 MA4 0458 804 984 0458 805 984 0458 806 984

AristoFeed 48--4 W MA4 x 0458 804 994 0458 805 994 0458 806 994

AristoFeed 48--4 MA6 0458 804 986 0458 805 986 0458 806 986

AristoFeed 48--4 W MA6 x 0458 804 996 0458 805 996 0458 806 996

AristoFeed 48--4 U6 0458 804 987 0458 805 987 0458 806 987

AristoFeed 48--4 W U6 x 0458 804 997 0458 805 997 0458 806 997

Spare parts list 0458 716 990 0458 716 990 0458 716 990

Instruction manual M2 x 0458 853 001 0458 853 001 0458 853 001

Instruction manual MA4 x 0458 818 001 0458 818 001 0458 818 001

Instruction manual MA6 x 0458 854 101 0458 854 101 0458 854 101

Instruction manual U6 x 0459 287 001 0459 287 001 0459 287 001

The instruction manuals and the spare parts list are available on the Internet at www.esab.comUnder ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you canboth search for and download instructions and spare parts lists.

AristoFeed 30-4

Edition 051220

Wear components

-- 18 --bm29whj1

S= Standard, HD = Heavy Duty

Item Ordering no. Denomination Wire type Wire dimensions

HI 1 0455 072 0020456 615 001

Intermediate nozzle (S)Intermediate nozzle

Fe, Ss & coredAl

HI 2 0469 837 8800469 837 881

Outlet nozzle (S)Outlet nozzle

Fe, Ss & coredAl

Ø 2.0 mm steel for 0.6--1.6 mmØ 2.0 mm plastic for 0.8--1.6 mm

HI 3 0191 496 114 Key

HI 4 0215 701 007 Locking washer

HI 5a 0459 440 001 Motor gear euro

Item Ordering no. Denomination Wire type Wire dimensions Groovetyp

Rollermarkings

HI 5b 0459 052 001 Feed/pressure rollers Fe, Ss & cored Ø 0.6 & 0.8 mm V 0.6 S2 & 0.8 S20459 052 002 Feed/pressure rollers Fe, Ss & cored Ø 0.8 & 1,0 mm V 0.8 S2 & 1.2 S20459 052 003 Feed/pressure rollers (S) Fe, Ss & cored Ø 0.9/1.0 & 1.2 mm V 1.0 S2 & 1.2 S2

0459 052 013 Feed/pressure rollers Fe, Ss & cored Ø 1.4 & 1.6 mm V 1.4 S2 & 1.6 S20458 825 001 Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 mm V--Knurled 1.0 R2 & 1.2 R20458 825 002 Feed/pressure rollers Cored Ø 1.2 & 1.4 mm V--Knurled 1.2 R2 & 1.4 R2

0458 825 003 Feed/pressure rollers Cored Ø 1.6 mm V--Knurled 1.6 R2 & 2.0 R20458 824 001 Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 mm U 0.8 A2 & 1.0 A20458 824 003 Feed/pressure rollers Al Ø 1.2 & 1.6 mm U 1.2 A2 & 1.6 A2

Use only pressure and feed rollers marked A2, R2 or S2.The rollers are marked with wire dimension in mm, some are also marked with inch.

Item Ordering no. Denomination Notes

HI 6 Washer Ø 16/5x1

HI 7 Screw M4x12

HI 8 Screw M6x12

HI 9 Washer Ø 16/8.4x1.5

HI 10 0469 838 001 Cover

HI 11 0458 722 880 Axle and Nut

HI 12 0459 441 880 Gear adapter

HI 13 0455 049 001 Inlet nozzle

HI 14 0458 999 001 Shaft

HI 15 Nut M10

HI 16 0458 748 002 Insulating washer

HI 17 0458 748 001 Insulating bushing

Item Ordering no. Denomination Notes Wire dimensions

HI 18 0156 602 0010332 318 001

Inlet nozzle (S)Inlet nozzle (HD)

Fe, Ss, Al & CoredFe, Ss & Cored

Ø 2 mm plastic for 0.6--1.6 mmØ 2.4 mm steel for 1.2--2.0 mm

Welding with aluminium wire

In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST beused, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriatewear parts.

AristoFeed 30-4

Edition 051220-- 19 --bm29whj1

AristoFeed 48-4

Edition 051220-- 20 --bm29whk1

S= Standard, HD = Heavy Duty

Item Ordering no. Denomination Wire type Wire dimensions

HK1 0469 837 8800469 837 8810469 837 882

Outlet nozzle (S)Outlet nozzleOutlet nozzle

Fe, Ss & coredAlFe, Ss & cored

Ø 2.0 mm steel for 0.6--1.6 mmØ 2.0 mm plastic for 1.0--1.6 mmØ 3.4 mm steel for 2.0--2.4 mm

Item Ordering no. Denomination Wire type Wire Ømm

Groove 1 Groove 2 Groove 3 Groovetyp

Roller /Bogeymark-ings

HK2 0366 966 880 Feed Roller Fe, Ss & cored 0.6--1.2 0.6--0.8 0.9--1.0 1.2 V 10366 966 881 Feed Roller Fe, Ss & cored 1.4--1.6 1.4--1.6 2.0 2.4 V 20366 966 889 Feed Roller Fe, Ss & cored 1.2 .045” / 1.2 .045” / 1.2 .045” / 1.2 V .045 / 7

0366 966 900 Feed Roller (S) Fe, Ss & cored 0.9--1.6 0.9--1.0 1.2 1.4--1.6 V 60366 966 882 Feed Roller Cored 1.2--2.0 1.2 1.4--1.6 2.0 V--Knurled 30366 966 883 Feed Roller Cored 2.4 2.4 not used not used V--Knurled 4

0366 966 885 Feed Roller Al 1.2 1.2 1.2 1.2 U U20366 966 899 Feed Roller Al 1.0--1.6 1.0 1.2 1.6 U U4

Item Ordering no. Denomination Notes

HK3 0156 707 001 Distance washer

HK4 0156 707 002 Adjustment spacer

HK5 Screw M5x20

HK6 Screw M5x16

Item Ordering no. Denomination Wire type Wire dimensions Groovetyp

Roller /Bogey

markings

HK7 0366 902 880 Bogey (HD) Fe, Ss & cored Ø 0.6 -- 1.2 mm V 10366 902 900 Bogey Fe, Ss & cored Ø 0.9 -- 1.6 mm V 60366 902 881 Bogey (HD) Fe, Ss & cored Ø 1.4 -- 2.4 mm V 30366 902 894 Bogey Fe, Ss & cored Ø 1.2 mm V .045 / 70366 902 882 Bogey (HD) (S) Cored Ø 1.2 -- 2.0 mm V--Knurled 30366 902 883 Bogey (HD) Cored Ø 2.4 mm V--Knurled 40366 902 899 Bogey Al Ø 1.0 -- 1.6 mm U U40366 902 886 Bogey (HD) Al Ø 1.2 mm x 3 U --

Item Ordering no. Denomination Wire type Wire dimensions

HK8 0366 944 001 Washer

HK9 0156 603 0010156 603 0020332 322 0010332 322 002

Intermediate nozzle (S)Intermediate nozzleIntermediate nozzleIntermediate nozzle

Fe, Ss & AlFe, Ss & AlCoredCored

Ø 2 mm plastic for 0.6--1.6 mmØ 4 mm plastic for 2.0--2.4 mmØ 2.4 mm copper for 1.2--2.0 mmØ 4 mm copper for 2.4 mm

Item Ordering no. Denomination Note

HK10 0215 702 708 Locking washer

HK11 Nut M10

HK12 0458 748 002 Insulating washer

HK13 0458 748 001 Insulating bushing

Item Ordering no. Denomination Wire type Wire dimensions

HK14 0156 602 0010156 602 0020332 318 0010332 318 002

Inlet nozzle (S)Inlet nozzleInlet nozzle (HD)Inlet nozzle (HD)

Fe, Ss, Al & CoredFe, Ss, Al & CoredFe, Ss & CoredFe, Ss & Cored

Ø 2 mm plastic for 0.6--1.6 mmØ 4 mm plastic for 2.0--2.4 mmØ 2.4 mm steel for 1.2--2.0 mmØ 4 mm steel for 2.4 mm

AristoFeed 48-4

Edition 051220-- 21 --bm29whk1

Edition 051220

AristoFeed 30-4, AristoFeed 48-4

Accessories

-- 22 --bm29a11a

1 Bobbin cover, plastic 18 kg Ø 300mm . . . . . . 0458 674 880

1 Bobbin cover, metal 18 kg Ø 300mm . . . . . . . 0459 431 880

12

Bobbin holder . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter for 5 kg bobbin . . . . . . . . . . . . . . . . . . . .

0458 704 8800455 410 001

1 Adapter for 440 mm bobbin . . . . . . . . . . . . . . . . 0459 233 880

12

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Quick connector MarathonPact . . . . . . . . . . .

0458 706 880F102 440 880

123

Turning piece . . . . . . . . . . . . . . . . . . . . . . . . . . . .Guide pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Quick connector MarathonPact . . . . . . . . . . .

0458 703 8800458 731 880F102 440 880

Edition 051220

AristoFeed 30-4, AristoFeed 48-4

-- 23 --bm29a11a

1 Strain relief for welding gun . . . . . . . . . . . . . . . . 0457 341 881

1 Wheel kit for Aristofeed . . . . . . . . . . . . . . . . . . . . 0458 707 880

Strain relief bracket for connection set . . . . 0459 234 880

Counter balance device(includes mast and counter balance)for 300 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . .for 440 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . .

0458 705 8800458 705 882

Feeder stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 522 880

Edition 051220

AristoFeed 30-4, AristoFeed 48-4

-- 24 --bm29a11a

Remote control adapter RA12 12 pole . . . . .For analogue remote controls to CAN basedequipment.

0459 491 910

Remote control adapter RA23 23 pole . . . . .For connecting welding gun with RS3 programselector to CAN based equipment.

0459 491 911

Remote control unit MTA1 CAN . . . . . . . . . . .MIG/MAG: wire feed speed and voltage MMA:current and arc forceTIG: current, pulse and background current

0459 491 880

Remote control unit M1 10Prog CAN . . . . . . .Choice of on of 10 programsMIG/MAG: voltage deviationTIG and MMA: current deviation

0459 491 882

Remote control unit AT1 CAN . . . . . . . . . . . . .MMA and TIG: current

0459 491 883

Remote control unit AT1 CF CAN . . . . . . . . . .MMA and TIG: rough and fine setting ofcurrent.

0459 491 884

Remote cable CAN 4 pole -- 12 pole5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0459 554 8800459 554 8810459 554 8820459 554 8830459 554 884

Edition 051220

AristoFeed 30-4, AristoFeed 48-4

-- 25 --bm29a11a

Connection set1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connection set water1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0456 528 8800456 528 8900456 528 8810456 528 8820456 528 8830456 528 884

0456 528 8850456 528 8950456 528 8860456 528 8870456 528 8880456 528 889

Remote adapter kit used from serial no 451--xxx--xxxx

For Miggytrac / Railtrac . . . . . . . . . . . . . . . . . . . .For MXH 400w PP . . . . . . . . . . . . . . . . . . . . . . . .

0459 681 8800459 681 881

Connection kit used from serial no 451--xxx--xxxx

For MXH 400w PP . . . . . . . . . . . . . . . . . . . . . . . . 0459 020 883

Welding gun MXH 400w PP6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0700 200 0150700 200 016

Miggytrac 1000, Miggytrac 2000Equipment for mechanized welding . . . . . . . . . .

More infor--mation at thenearestESAB agency

Railtrac 1000Equipment for mechanized welding . . . . . . . . . .

More infor--mation at thenearestESAB agency

Information on PSF welding guns can be found in separate brochures.

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