architectural brief - plant layout

8/9/2019 architectural brief - plant layout

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DEPARTMENT OF FASHION TECHNOLOGY

Architectural Brief Of a

Trouser ManufacturingUnit

PLANT LAYOUT

12/16/2014

FACULTY INCHARGE

Mohammad Umar

DFT

EFFORTS BY

NEETEK KUMAR

PRASHANT TYAGI

PREYANSHU SOLANKI

WATAN CHUGH

DFT

SEM VII


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PROJECT DESCRIPTION

Proposed Industry : Apparel IndustryType of Industry : Manufacturing

Nature of Business : Export

Daily working hours : 8 hours (single shift)

Total no. of Employee : (Approx)

Sl. No. Products SAM Daily Production

1. Formal Trouser 22.5 1000

Site Location : Sec 37, Gurgaon, Haryana.


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SITE DETAILSGurgaonis a leading financialand industrial city of India, situated in

the National Capital Regionnear the Indian capital New Delhiin the state

of Haryana.

Located 19.9 miles (32 km) south-west of New Delhi, Gurgaon has apopulation of 876,824. Witnessing rapid urbanization, Gurgaon has become

the city with the third highest per capita incomein India.

Accessibility

Availability of Airways: 23 Km

Availability of Railways: 9 Km

Reasons for the Selection of the site

Easy availability of laborers

Skilled Labor

Cheap Land

Easy Transportation

Closeness to buying offices

Closeness to raw material resources

LAND COST

Total Area (400 * 100) : 40,000 sq. ft.

Cost per sq. ft. : Rs. 12500

Total cost : Rs. 50 Crore

MINIMUM LABOUR COST

Skilled Labour : Rs. 10,000/month

Unskilled Labour : Rs. 7000/month


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PLANT LAYOUT

The manufacturing plant is to be spread across an area of 40,000 sq. m. in Sec-37,

Guurgaon, Haryana, India.

Setbacks of width 4.5 m will run on all four sides.

An electrical substation of capacity 11kV of area 500 sq. m, boilers andpneumatic compressor rooms occupy 250 and 170 sq. m. Respectively.

The plant will open to two opposite gates onto main streets of 12 m

width.

The main front gate will open to Loading and unloading area.

Floor Area Ratio (FAR) = 2.5

STRUCTURAL DESIGN AND CONSTRUCTION Boundary wall minimum height of 2.4 m.

Provision for underground water storage of 1,00,000 l capacity.

Paved, bitumen roads of width 2 m circumventing the manufacturing unit.

The dimensions of the main manufacturing unit will be - m X m X 12 m.

Structural Shed to be braced steel framed structure.

Masonry walls.

Cemented Floor for manufacturing unit.

Overhead, Pneumatic-powered conveyors for Unit Production System.

Rain water harvesting pipes affixed outside external walls.

Plant divided into two floors with false roofing.

Manufacturing processes designed in straight line on the ground floor and

non-involving departments demarcated on first floor.

Three staircase of width 1.5m, 15 steps per flight .

Emergency and escape routes 2 m wide.

Wood fuel used for Boilers - Fire load density up to 50kg/m3.

The interior finish materials shall not have a flame spreadability rating

exceeding Class 1.


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THE PRODUCT

Product to be manufactured is Formal Trouser.

Unit Production system (UPS)

Line layout Straight

Production per day 1000 garments

Type of fabrics required for production

Shell - Wool, Linen, Viscose, Poly-Wool, Poly-Viscose, Cotton, Lycra,Canvas, Polyester, Silk, Rayon, Poly-Cotton etc.

Lining - Knee Lining, Piping etc.

Fusing - NR Fusing, Welt Fusing, Belt Fusing etc.

Pocketing - Herringbone, Stripes, Solids etc.

The production flow process for Formal Trousers


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DEPARTMENTS

Administrative Block -

1.

General Manager

2.

Human Resource Department

3. Factory Manager Cabin

4. Production Manager Cabin

5. PPC Department

6. Marketing & Merchandising Department

7. Accounts & Finance Department

8. Conference Room

Production Block -

9. Sampling Department

10. CAD Department

11. Fabric Receipt Area

12. Fabric Store

13. Trim Store

14.

Spreading & Cutting Room

15. Sewing

16. Finishing & Packaging Section

17. Ware House

18.

Quality Assurance Department

19. Industrial Engineering Department

20. Maintenance Department

21.

Training Department


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FACILITIES

22. Main Entrance

23.

Security Room

24.

Parking25. Garden

26.

Reception Area

Physical Plant -

27. Boiler

28. Generator

29. Escalator (Lift)

30.

General Maintenance

31. Store Room

Personnel Block -

32. Creche

33.

Canteen

34. Water

35. Safety Department

36.

Toilet


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DEPARTMENT DETAILS

1. General Manager Cabin

Manpower RequirementSl. No. Designation No. of Manpower

1. General Manager 1

2. Assistant General Manager 1

2. Human Resource Department

Manpower Requirement

Sl. No. Designation No. of Manpower

1. HR Head 1

2. Assistant HR 3

Area Allocation

Sl. No. Particulars Quantity Dimensions(Feet)

Area(sq. ft.)

1. Chair 4 1.5 x 1.5 9

2. Table 4 5 x 3 60

3. Cabinets For Storage 4 3 x 2 18

4. Visitors Chair 5 +1

(sofa)

1.5 x 1.5 + 6

x 3

29.25

Total Area 116.25

Allowance (150%) 174.37

Total Area including Allowance 290.6

Area Allocation

Sl.No.

Particulars Quantity Dimensions(Feet)

Area(sq. ft.)

1. Chair 2 1.5 X 1.5 4.5

2. Table 2 5 x 3 30


4. Visitors Chair 2 1.5 X 1.5 4.5

Total Area 51

Allowance (150%) 76.5



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3.

Factory Manager Cabin



1. Factory Manager 1

2. Assistant Factory Manager 1

Area Allocation


Area(sq. ft.)

1. Chair 2 1.5 X 1.5 4.5

2. Table 2 3 x 5 303. Visitors Chair 4 1.5 x 1.5 9


Total Area 55.5



4. Production Manager Cabin



1. Production Manager 1

2. Assistant Production Manager 2

Area Allocation

Sl. No. Particulars Quantit

y

Dimensions

(Feet)

Area

(sq. ft.)1. Chair 3 1.5 x 1.5 6.75

2. Table 3 3 x 5 45

3. Visitors Chair 6 1.5 x 1.5 13.5


5. Hanger stand 1 10 x 3 30

Total Area 113.25

Allowance (150%) 169.85



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5. PPC Department

Manpower RequirementSl. No. Designation No. of Manpower

1. PPC Manager 1

2. Assistant PPC Manager 2

3. Helper 1

6. Marketing & Merchandising Department

This department caters to the marketing and sourcing of the product

and its components. The marketing and merchandising departments

also requires a list of workstations and cabins for officers and

managers. Following are the list of activities that are carried out in

this department.

Material Planning

Initial Costing

Purchase Orders

Sample development

Approval/Rejection

Area Allocation

Sl. No. Particulars Quantity Dimensions

(Feet)

Area

(sq. ft.)1. Chair 4 1.5 x 1.5 9

2. Table 3 3 x 5 45




Total Area 109.5

Allowance (150%) 164.25



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7.

Accounts & Finance Department

The Accounts & Finance Department caters to documentation

regarding to the following documented activities.

Purchase department

Documentation

Finance

Accounts

Shipment details and documentation

Bank documents

Letter of Credit

Bills

The purchase department is a sub department under the

administration. This department is responsible for issue of purchase

orders to buy fabrics and trims and also other requirement of the

plant. The purchase department also requires space for keeping



1. Marketing Head 1

2. Junior Marketing Executives 43. Merchandiser 1

4. Junior Merchandiser 4

Area Allocation


(Feet)

Area

(sq. ft.)

1. Table 6 5 x 3 90

2. Chair 10 1.5 x 1.5 22.5

3. Cabinets for Storage 2 3 x 2 12


Total Area 147




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records and workstations. Following are the activities that are

carried out in this department.

Placing Purchase Orders

Raw material Procurement

Affirmation of Purchase order by Supplier

Evaluation of Supplier in terms of cost and quality



1. Accounts Manager 1

2. Assistant Account Manager 1

3. Data Entry Operator 1

Area Allocation


Area(sq. ft.)

1. Table 3 5 x 3 45


3. Chair 3 1.5 x 1.5 6.75

4. Visitors Chair 6 1.5 x 1.5 13.5Total Area 77.25

Allowance (150%) 115.88


8. Conference Room

All the official meetings within company heads, buyers and

contractors take place here.



1. NIL NIL


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Area Allocation


Area(sq. ft.)

1. Tables 1 28 x 7 196

2. Chairs 30 1.5 x 1.5 67.53. Cabinets for Storage 2 3 x 2 12

Total Area 275.5

Allowance (150%) 413.25


9. Sampling Department

This department serves the purpose of sample making before the

actual production. The department requires a set of machinery to

manufacture these samples. Following are the basic activities carried

out in this department:-

Sampling

Patterns, sample approved

Machineries required

Cutting tables

Sewing MachinesIron tables

Inspection tables



1. Pattern Master 1

2. Sampling Department Manager 1

3. Supervisor 1

4. Cutting Master 1

5. Sewing Operators 23

6. Ironing Operators 1


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Area Allocation

Sl. No. Particulars Quantity

Dimensions(Feet)

Area(sq. ft.)

1. Pattern Store

Racks

3 2 x 4 24

2. Fabric/SampleRacks

3 2 x 4 24

3. Cabinets forStorage

1 3 x 2 6

4. SNLS 10 3.5 x 2.5 87.5

5. SNLS UBT 5 3.5 x 2.5 43.75

SNCS 1 4 x 3 12

6. Auto Serger 1 5 x 3 15

7. Belt Loop Machine 1 3 x 3 9

8 Tandem Needle 1 4 x 3 12

9 Kaz Machine 1 5 x 3 5

10 Button Attach

Machine

1 4 x 3 12

Bartack Machine 1 4 x 3 12

APW Machine 1 5 x 5 25

6. Iron Tables 1 6 x 4 24

7. Pattern Table 1 5 x 7 358. Table 1 3 x 5 15

9. Operator Chair 25 1.5 x 1.5 56.25

Total Area 417.5

Allowance (150%) 626.25


10. CAD Department

The purpose of the CAD department is to generate pattern for the

garment and thus produce the production marker for the same.

Following are the activities and assets required in the department.

Plotter

Digitizer

Marker making

Marker Preparation


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Costing marker

Bundle preparation report



1. CAD Executive 1

2. Pattern Masters 1

3. Junior Pattern Masters 1

4. Plotter & Digitizer 1

Area Allocation


Area(sq. ft.)

1. Table 2 3 x 2 24

2. Plotter 1 6 x 3 18

3. Digitizer 1 6 x 4 24

4. CAD Machine 1 8 x 3 24

5. Chair 4 1.5 x 1.5 9


Total Area 93

Allowance (150%) 139.5Total Area including Allowance 232.5

11. Fabric Receipt Area



1. NIL NIL

Area Allocation


Area(sq. ft.)

1. Temporary FabricStorage

1 10 x 5 50

Total Area 50

Allowance (150%) 75Total Area including Allowance 125


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12.

Fabric Store

This department is required for the storage of trims and raw

materials received. This department also keeps a record of trims

received and issued to the production. Following are the activitiescarried out in this department:-

Raw Material (fabric and trim receipt)

Quality checking

Issue material for production

Packaging material storage

Weighing machines

Spring balance

Area calculation for fabric store WIP

Average Fabric Consumption - 1.5 m

Per day requirement - 1000 x 1.5 = 1500m

Per week requirement: 1500 x 7 = 10500m

Now, assuming that 1 roll has 100m fabric. Then,

Total rolls to be stored for 7 days= 105 rolls.

Given, this rack (4 shelves) will accommodate 20 rolls at a time.

Therefore, number of such racks required: 105/20 = 5.25 ~ 6

racks.

The extra three shelves will be used for storage of end bits and

extra fabric after order completion.



1. Store Manager 1

2. Assistant Manager 2

3. Helpers 44. Fabric/Shade Inspectors 3


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Area Allocation


Area(sq. ft.)

1. Table 3 5 x 3 45

2. Racks 6 9 x 5 2703. Fabric Inspection

Machine

3 9 x 8 216

4. Inspection tables 4 6 x 3 72

5. Working Table 3 8 x 6 144

6. Chair 6 1.5 x 1.5 13.5

7. Extra Shelves 3 6 x 3 18

Total Area 535.5

Allowance (150%) 803.25


13. Trim Store



1. Store Manager 1

2. Helpers (Issuers) 1

Area Allocation


(Feet)

Area

(sq. ft.)

1. Racks 6 8 x 6 48


3. Chair 2 1.5 x 1.5 4.5

Total Area 64.5Allowance (150%) 96.75



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14.

Spreading & Cutting Room

The department serves the purpose of spreading of the fabric on long

tables and cutting the pattern pieces out of it. The critical factor in

deciding the area of the department is the length of the cutting table.The process of numbering and bundling is also carried out in this

department. The department requires the storage space for the cut

fabric rolls, cut components, bundles etc. Following are the

requirements for this department.

Spreading Tables

Cutting tables

Numbering tables

Bundling tables

Checking tables

Cutters required

Area calculation for cutting section and manpower -

Daily production: 1000 garments

Daily working hours: 8

Let 1 lay consist of 70 plies with 4 way marker

Thus, no. of garments = 70x4 = 280

Spreading -

Spreading time of 1 lay for 2 spreaders and 1 helper = 90 min

So, SAM = 90/280= 0.321

Now, total SAM req. per day= 1000x0.321

= 321 min

Thus, total no. of tables req.= 321/480 = 0.60

= 1

Manpower req. per lay (spreading) = 3 (2 operator + 1 helper)


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Cutting

Cutting time for 4-way marker, 1 lay for 1 cutter = 120mins

SAM = 90/280

= 0.428

Now, total SAM req. per day= 1000 x 0.4285

= 429 mins

Thus, total no. of tables req.= 429/480 = 0.89

= 1

Manpower required per lay (spreading) = 3 (2 spreaders + 1 cutter)

Manpower required per lay (cutting) = 1

Machine requirement = 2 straight knife (1 extra)

Ticketing -

Ticketing time per cut component = 1s

Ticketing time per garment = (12 x 1) = 12 sec

Time required per day = 1000x0.2 = 200mins

Machine requirement = 200/480 = 0.416

= 1

Manpower requirement = 1 No. of tables required = 1

Part Change

It is found that 1 operator is sufficient for this operation.

Fusing -

It is found that 1 machine is capable of handling fusing required per day

Assuming ( 2 operators + 2 helpers ) per m/c.

WIP -

Now, the cutting room should have the capacity to store inventory of three days.

Inventory to be stored= 1000 x 3 = 3000

A rack of (5 x 3) can store 1000 garment pieces.

Hence 3 racks required to keep the inventory.


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1. Cutting Department Manager 1

3. Cutting Master 1

4. Cutting Operator 15. Spreaders + Helper 2 + 1

6. Helper (Trolley) 2

7. Numbering 1

Fusing Manpower 4

Part Change 1

8. Bundling 1

Area Allocation


Area(sq. ft.)

1. Tables 3 5 x 3 45

2. Straight Knife 3 - -

4. End Cutters 2 - -

5. Cutting Tables 1 50 x 6 300

6. Numbering &Bundling Tables

2 20 x 6 240

Fusing Machine 1 10 x 4 40Racks for WIP 3 5 x 3 45

7. Chairs 1 1.5 x 1.5 2.25

Total Area 672.25

Allowance (150%) 1008.375



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15.

Sewing

The department serves the purpose of sewing the garment and thus

carrying out the production. Following are the various activities that

go in the sewing room:-

Approval of operation breakdown

Special machines and attachments approval

Sewing department

Line balancing

No. of machines required

Deciding or approval of manufacturing system

Sewing

Checking

Area calculation and manpower requirement for sewing section

Product Formal Trouser

Daily production - 1000 pcs

Efficiency 64 % (assumed)

SAM: 22.5 mins

Daily working hours - 8

Total SAM needed per day = 1000x22.5 mins

= 22500 mins

Actual minutes req per day = 22500/0.64

= 35156.25 mins

Number of work stations/line= 74


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Actual mins/line = 74 x 8 x 60= 35520

Thus, no. of lines required = 35156.25/35520 = 0.989 = 1

PRODUCTION MANAGER OFFICE-

Variable Quantity Dimensions Area (sq.ft)

Table 1 5 x 3 15

Chair 4 2 x 1.5 12

Sample rack 1 7 x 2 14

File cabinet 1 5 x 2 10



1. Sewing Department Manager 1

2. Supervisor 4

3. Inspectors 3

4. Sewing Operators 71

5. Helper 5

Area Allocation


Area

1. SNLS UBT 30 3.5 x 2.5 262.5

2. SNLS 9 3.5 x 2.5 78.753. 3TOL 10 4 x 3 120

4. APW 2 5 x 5 50

5. SNCS 6 4 x 3 72

6. Tandem Needle CS 1 4 x 3 12

7. 5TOL 1 4 x 3 12

8. Zig - Zag 2 3.5 x 2.5 17.5

9. Bartack Machine 4 4 x 3 48

10. Button Attach

Machine

3 4 x 3 36


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16. Finishing & Packaging Section

The finishing department is meant for ironing, folding and packing of

the garment the department will require tables for checking as well

as tables for folding and packaging. Following are the activities:-

Ironing

Tags attached Checking

Folding and Packaging

Area calculation for finishing department -

Daily production= 1000 pcs/day

SAM -

No. of sec required for Inspection & Trimming = 40

SAM = 40/60mins=0.66 min

Total time required per day = 1000 x 40/60 = 667 mins

Manpower requirement = 667/480 = 1.3(approx) ~2

Assuming 2 persons per table,

No. of tables required = 1

No. of sec required for Thread sucking = 10

11. Eyelet Machine 1 5 x 3 15

12. Checker Table 6 5 x 4 120

13. Matching Table 1 5 x 3 15

14. Iron Tables 9 3 x 4 108

15. Seam Burster 2 5 x 4 4016. Racks 6 5 x 4 120

17. Trim Racks 2 6 x 4 48

18. Side Table 1 67.5 x 1.5 101.25

19. Operators Chair 74 1.5 x 1.5 166.5

20. Office 1 - 51

Total Area 1493.5

Allowance (150 %) 2240.25



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SAM= 10/60 mins=0.166 min

Total time required per day = 1000 x 10/60 = 166 mins

Machine requirement = 166/480 = 0.34 ~ 1(approx)

Manpower requirement =1

No. of sec required for Stain removal = 60

SAM = 60/60 = 1mins

Taking average 1 stain per 10 trousers,

Total time required per day = 100 x 1 = 100 mins

Workstation requirement = 100/480 = 0.2~ 1(approx)

Manpower requirement = 1

No. of sec required for final Ironing = 90

SAM= 90/60 mins

Total time reqd per day = 1000 x 85/60 = 1500 mins

Workstation requirement = 1500/480 = 3.125 ~ 4(approx)

Manpower requirement = 4

No. of sec required for Folding & Tagging = 60

SAM = 60/60 = 1 min

Total time required per day = 1000 x 1 = 1000 mins

Manpower requirement = 1000/480 = 2

Assuming 1 person per table,


No. of sec required for Final Packaging =60

SAM = 60/60 =1 min

Total time reqd per day = 1000 x 1 = 1000 mins

Manpower requirement = 1000/480 = 2

Assuming 2 persons per table,



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1. Finishing Supervisor 1

2. Checking 63. Ironing/Pressing 4

4. Tag Attachment 2

5. Folding 2

6. Packing 3

7. Helper 2

8. Trimming 2

9. Thread Sucking 1

10. Stain Removal 1

Area Allocation


Area(sq. ft.)

1. Table 1 5 x 3 15

2. Ironing Tables 4 3 x 5 60

3. Tag Attachment Machine 2 3 x 5 30

4. Pressing 4 5 x 5 100

5. Thread cutting tables 1 3 x 3 9

6. Thread suction machine 1 4 x 3 12

7. Stain removal table 1 4 x 3 128. Needle detection machine 1 5 x 3 15

9. Trolley 2 4 x 3 24

10. Inspection Tables 6 8 x 6 288

11. Packing Tables 1 3 x 5 15

12. Tag Attachment Table 2 5 x 3 30

13. Folding Table 2 6 x 6 72

Total Area 682

Allowance (150%) 1023

Total Area including Allowance 1705


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17.

Ware House

This department stores all the finished orders. Here the orders are

stored till they are shipped. Also the finished goods of a consignment

whose production is in process is also stored here. Following are thevarious processes:

Cartons are brought in from finishing department

Cartons are stored

Cartons are moved to parking be shipped



1. Warehouse Manager 1

2. Helpers 2

Area Allocation

Sl. No. Particulars Quantity Dimension

s(Feet)

Area

(sq. ft.)


2. Trolley 2 4 x 3 24

3. Table 1 3 x 5 15

4. Chairs 3 1.5 x 1.5 6.75

5. Cabinet for Storage 1 3 x 2 6

Total Area 75.75



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18.

Quality Assurance Department

The quality assurance department is meant for setting the quality

standards for the product and then checking their sustainability in

the production process. The department requires one qualitymanager and quality supervisors.

Decision of Inspection points

Solving quality problems

Improving quality



1. QA Manager 1

2. QA Supervisor 2

Area Allocation


(Feet)

Area

(sq. ft.)1. Table 3 3 x 5 45

2. Chair 6 1.5 x 1.5 13.5

3. Inspection Table 1 3 x 8 24


5. Hanger Stand 1 10 x 3 30

Total Area 124.5

Allowance (150%) 186.75



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19.

Industrial Engineering Department



1. IE Manager 1

2. Assistant IE Manager 2

3. Helper 2

Area Allocation


Area(sq. ft.)

1. Chair 5 1.5 x 1.5 11.252. Table 3 3 x 5 45




Total Area 105



20. Maintenance Department

The department stores basic tools for the maintenance of the

machines. It also requires space for the maintenance job. Following

are the activities of the department.

Tools and machinery storage for maintenance of sewing and

finishing machines

Tools and machinery storage for special machines

Spare parts storage

Building maintenance parts storage

Machine maintenance

UPS or power backup maintenance

Air conditioning maintenance

Record Keeping

Electric supply decisions


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1. Maintenance Manager 1

2. Assistant Maintenance Manager 1

3. Helper 14. Mechanic 5

5. Issuer 1

Area Allocation


Area(sq. ft.)

1. Chair 5 1.5 x 1.5 11.25

2. Work Table 3 3 x 4 36


4. Shelves for Storage 2 2 x 5 20

Total Area 99.25

Allowance (150%) 148.87


21. Training Department



1. Training Incharge 1

Area Allocation


Dimensions(Feet)

Area(sq. ft.)

1. Sewing Machines 20 4 x 3 240

2. Operator Chair 20 1.5 x 1.5 45

3. Table 1 5 x 3 15

4. Chair 1 1.5 x 1.5 2.25

Total Area 302.25

Allowance (150%) 453.37



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Facility Details

22. Main Entrance



1. NIL NIL

Area Allocation

Sl. No. Particulars Quantit

y

Dimensions

(Feet)

Area

(sq. ft.)1. NIL NIL NIL NIL

Total Area NIL

Allowance (150%) NIL

Total Area including Allowance NIL

23.

Security Department

This department comes under administration. Following are the

various requirements:-

Security cabins

Parking

Here all the vehicles of both operators and officials will be parked.

Also parking is the place where the trucks and other vehicles for

transport will be received. This will also be taken care by securitydepartment who will see to it from the entrance gate that rules are

abided by people. Operators will be allowed to park cycles only.



1. Security Head 1

2. Security Guards 8


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Area Allocation


Area(sq. ft.)

1. Table 2 5 x 3 30

2. Stool 9 1 x 1 9

3. Punching Machine 5 1 x 0.5 2.5

4. Parking Area 1 83 x 10 830

Total Area 871.5

Allowance (150%) 1307.25


24.

Garden



1. Gardener 1

Area Allocation


Area(sq. ft.)

1. Garden 35 x 10 350

Total Area 350

Allowance -



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25.

Reception Area

Reception is where all the people, buyers, contractors etc. will be

received when they visit.



1. Receptionist 1

Area Allocation


(Feet)

Area

(sq. ft.)

1. Table 1 5 x 3 152. Sofa 3 4 x 6 72

3. Chairs 1 1.5 x 1.5 2.25

Total Area 89.25

Allowance (150%) 133.87


26. Boiler



1. NIL NIL

Area Allocation


Area(sq. ft.)

1. Boiler 40 x 10 400

Total Area 400

Allowance (150%) -



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27.

Generator



1. NIL NIL

Area Allocation


Dimensions(Feet)

Area(sq. ft.)

1. Generator 2 15 x 5 150

Total Area 150

Allowance (150%) -Total Area including Allowance 150

28. Escalator (Lift)


Sl. No. Designation No. of Manpower1. NIL NIL

Area Allocation


(Feet)

Area

(sq. ft.)

1. Lift (For 4 Floors) 1 13 x 8 416

Total Area 416

Allowance (150%) -Total Area including Allowance 416


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29.

General Maintenance



1. Housekeeping Incharge 1

2. Housekeeping Staffs 12

Area Allocation


Area(sq. ft.)

1. Housekeeping Stuffs 2 2 x 4 16

2. Racks 4 1.5 x 5 30Total Area 46

Allowance (150%) 69


30. Store Room



1. Store Room Incharge 1

Area Allocation


(Feet)

Area

(sq. ft.)

1. Racks 2 2 x 8 322. Idle Machine Area 25 2.5 x 3.5 218.75

3. Other Stuffs - 8 x 5 40

Total Area 290.75

Allowance (150%) 436.12



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31.

Creche



1. Creche Incharge 1

Area Allocation


Area(sq. ft.)

1. Washroom 1 5 x 4 20

2. Sleeping Area 1 20 x 11 220

3. Playing Area 1 20 x 15 3004. Kitchen 1 6 x 4 24

5. Racks/ Almirah 2 1.5 x 3 9

Total Area 573



32.

Canteen

Canteen is common for all but there will be different timings for

operators and officials. Meals will only be offered to officials.

Operators will be offered lunch, snacks and tea at subsidized cost.



1. Canteen Supervisor 1

2. Cooks 4

3. Helpers 10


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Area Allocation


Area(sq. ft.)

1. Tables 25 10 x 4 1000

2. Chairs 250 1.5 x 1.5 562.53. Cooking Room 1 15 x 12 180

Total Area 1742.5

Allowance (150%) 2613.75


33.

Water

As 1 person require 40 litres water/day for drinking and others

(toilets). So, employees require 34000 litres of water/ day.



1. NIL NIL

Area Allocation


Area(sq. ft.)

1. Water Purifier 2 3 x 3 18

2. Taps 15 1 x 16 240

Total Area 258

Allowance (150%) 387Total Area including Allowance 645


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34.

Safety Department

The department caters to the maintenance of safety assets of the

Organization.

Installation and maintenance of fire extinguishers

First aid Kit installation and Maintenance



1. Nurse 1

2. Supervisor 2

Area Allocation


A60rea(sq. ft.)

1. Bed 2 5 x 6 60

2. Stretcher 1 3 x 7 21

3. Chair 1 1.5 x 1.5 2.25

Total Area 83.25


35.

Toilet

As per standard 50 Female = 1 Toilet

As per standard 40 Males = 1 Toilet



1. NIL NIL


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Area Allocation


(Feet)

Area(sq.ft.)

1. Ladies Washroom (For 4Floors)

- 23 x11.5

264.5

2. Gents Washroom (For 4

Floors)

- 15 x

11.5

172.5

Total Area 437

Allowance (150%) -



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VENTILATION & TEMPERATURE CONTROL

Horizontal cooling tower power by terrace pump of pressure 900 l/min,fed by rainwater pond of capacity 20000 l

Exhaust ventilation system in storage and finishing departments

200 roof vents (1/100th of total area) having light weight metal frames

and housing with hinged dampers, of 4x7 feet at every 20 inch distance.

Depth from roof -- 3 m

Machine rooms shall be ventilated. They shall be such that the motors and

equipment as well as electric cables etc, are protected as far as possible

from dust, harmful dusts and humidity. The ambient temperature in the

machine room shall be maintained between 5C and 40C.

Roof made of insulated sheet in U-shape with an opening in middle for hot

air to pass by in the environment.

WATER SUPPLY, DRAINAGE & SANITATION

An underground water storage of capacity 1,00,000 l for fire safety andcooling system.

Rainwater harvesting pond of capacity 20000 l attached with terracepump of pumping power 900 l/min

Reservoirs and tanks for the reception and storage of water shall be

constructed of reinforced concrete brick masonry, ferrocement precast,mild steel, stainless steel or plastic.

Lead-based paint shall not be used in the tank. Lead-lined tanks shall not

be used.

Tank/water reservoir higher than 900 mm deep shall be provided with

corrosion resistant catch rings, steps or ladders according to the depth to

enable a person to reach the bottom of the tank.

Tank/water reservoir shall be provided with an overflow pipe

terminating above the ground/terrace level to act as a Warning Pipe toindicate overflow conditions. The size of the overflow pipe shall be

adequate to accept the flow. Normally the overflow pipe size shall be onesize higher than the inlet pipe.

Tank/water reservoir larger than 5000 l capacity shall be provided with

vent pipes to prevent development pressure in the tank which might

result in NO FLOW condition or inward collapse of the tank.

Adequate number of manholes for access and repair. The manholes shall

be made of corrosion resistant material (for example, cast iron, reinforced

cement concrete, steel fibre reinforced concrete, galvanized steel, high

density polyethylene, fibre glass reinforced plastic or such other materials

acceptable to the Authority). Manholes shall be provided with locking

arrangement to avoid misuse and tampering.


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FIRE & LIFE SAFETY

Water and Foam Fire extinguishers for fires in ordinary combustiblessuch as wood, paper, cloth, trash, and plastics.

Carbon Dioxide Fire extinguishers for fires in flammable liquids such asgasoline, petroleum oil and paint or fires involving energized electrical

equipment .

OTHER FACILITIES

All departments are to be connected via Inter communication lines.Wiring to be done in a concealed manner through conduits.

Parking space of area 750 sq. m. for operators and employees Crche for welfare of children of operators and employees

Canteen spread over an area of 1000 sq. m., providing hygienic andhealthy food thrice a day.

Medical room for accidents and unforeseen emergencies.

Training centre for new operators and workers.

OUTDOOR SIGNS & LANDSCAPING

Open space to be planted with trees and flowering plants and rainwater fed

pond.

A board of dimensions 6 x 8 feet, displaying the companys name shall be

fixed on the boundary wall facing the street.

The logo of the company is to be fixed under the canopy of the roof,

overlooking the front gate.

Documents

architectural brief - plant layout