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AQUATEST a.s. consulting and engineering services. The environment Water management Recycling lines and waste Remediation and Remedial supervision Accredited environmental laboratory. AQUATEST a.s. C ompany information. 700 clients annually - PowerPoint PPT Presentation
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AQUATEST a.s.consulting and engineering services
The environment Water management Recycling lines and waste Remediation and Remedial supervision Accredited environmental laboratory
700 clients annually10 mil EUR average annual turnover210 average number of employees countries project management experience14 Regional offices in the Czech Republic3 joint-venture companiesISO 9001 ISO 14001 OHSAS 18001AQUATEST a.s.Company informationcertified integrated management systems
Regional workplacesEuropean activitiesAQUATEST a.s.consulting and engineering services
Supply of complete technological lines including their introduction into operation, staff training and servicing.Comprehensive consulting activities in field of waste recycling and reuse.Development of new technological procedures.Laboratory verification, modeling and testing of the proposed solution on equipment in our specialized workplace. Reprocessing of material using our own equipment.Rent of technological equipment.
WASTE RECYCLING offered services
MODULAR TECHNOLOGY FOR THE RECYCLING PLASMA AND LCD SCREENS elaborated at the AQUATEST a.s. workshop in Mnek pod Brdy, Czech republic is designed as a modular system of individual technological parts which can be changed based on the type of WEEE being processed.
DUST EXHAUSTOR and FILTRATION UNITCapacity 250 kg/hGRINDING MODULE and MAGNETIC SEPARATIONVIDEO
ACTIVATED CARBON FILTER ORGANIC PARTICLE SEPARATOR
TECHNOLOGY FOR RECYCLING PLAZMA AND LCD SCREENSLINE
MODULESVIBRATION SCREEN
Grinding is performed in a special grinder which grinds the screens with a very selective effect i.e. easily-ground parts like glass and ceramics are ground into fine particles. TECHNOLOGICAL DIAGRAM ELECTRODYNAMIC SEPARATOR
LINE FOR WEEE RECYCLINGcapacity: 280 a 400 kg/hour
Line consist of : Crushing Magnetic separation Sorting Electrodynamic separation Industrial suction
LINE FOR WEEE RECYCLING
MODULAR LINE FOR RECYCLINGOF CABLES, CHIPBOARDS AND PLASTICScapacity: 350 kg/hInput section crusher, magnetic separator VIDEO
MODULAR LINE FOR RECYCLINGOF CABLES, CHIPBOARDS AND PLASTICScapacity: 350 kg/hSection of milling blade mill, dedusting chamber, electric control panel Fluid separaion section container with vibrational feeder, fluid separator, industrial exhauster
COMBINATED TECHNOLOGY FOR RECYCLING OF COMPLETE CRT, PLAZMA AND LCD SCREENSCapacity 1 t/hBARREL CRUSHERGRINDING BARRELINDUSTRIAL FILTRX-RAY SEPARATOR
CRT SCREEN DISASSEMBLING TECHNOLOGY Resistive separation by thermal shock VIDEO*/ the stated time does not take into account removal of metal frames and the luminophore
Capacity - number of treatment screens25 to 40 pc/h (200 pc/shift) * based on type of screensScreen separation time30 to 60 s Power supply3x400/230V, 50Hz, N+PE Total power input5,2 kW Dimensiones1330 x 930 x 1603 mm Weight200 kg
CERTIFICATION
recycling of screens
screen disassembling machine
pursuant to Directive 2006/42/ES, 2006/95/ESa 2004/108/ES
Issued by the Brno Institute for Mechanical Testing
CRT SCREEN DISASSEMBLING TECHNOLOGYby diamond cutting toolDue to dry disassembling technology is the luminophore layer easily removed by the exhauster(HEPA microfiltration) and collected in a special collecting bag*) capacity with addition of separate exhaust digester VIDEO
Capacity-number of treatment screens25 pc/h (200 pc/8h-shift) * 15 pc/h (120 pc/8h-shift) Screen cutting time100 s Dimensiones2100x1470x2300 mm Weight 800 kg Power supply3x400/230V, 50Hz, N+PE Total power input2,5 kW Power input of industrial exhauster3 kWPower input of special vacuum luminophore exhauster1,2 kWWorkers noise exposure(8-hour shift)78,6 dB(A)
ITN SKLOVINY CRT OBRAZOVEK mechanical rasping sorting magnetic separationTechnology to remove graphite, scaled aluminum, paints with iron oxides and further impurities from cones and screens of CRT screen.Cleaning is based on the physical-mechanical remove of coatings dry in a special unit.Technology is composed:
TECHNOLOGY FOR RASPING OF IMPURITIES INPUTOUTPUT
CRT GLASS CLEANING LINE Discontinual lineCan be cleaned not only the cones,but also mixed glass or front partsThis technology can be use for recycling of lighting fluorescent tubes and bulb,after addition of capture mercury vapors sectionVIDEO
TypeGCL-1 MCapacity [kg/h fragments]500800Capacity of 1 cycle [kg fragments]250400Average period of one cycle [min.]30
CERTIFICATION
Glass Screen Cleaning line
pursuant to Directive 2006/42/ES, 2006/95/ESa 2004/108/ES
Issued by the Brno Institute for Mechanical Testing
for loose dry mixtures containing particles of varying mass
SEPARATION TECHNOLOGYFLUID SEPARATIONpneumatic fluid separatorOperational pilot testse.g.: - separation of Cu-product During treatment of electric cables and conductors
- separation of metal concentrate with the content of precious metals during treatment of chipboards
- final cleaning of granulates from pneumatic tyres (removal of textile fibres)
PNEUMATIC FLUID TABLE
TYPEFS-1FS-2Mixture granulometry0,2 7 mmFlat of the sorting surface0,34 m20,6 m2Input capacitycca 150 400 kg/hcca 350 600 kg/hbased on bulk density of input mixtureElectrical energy3 NPE-400/230 V 50 Hz TN-SElectricity input0,9 kW1,4 kWDimensiones [mm]1350 x 1370 x 15601742 x 1768 x 1710Weight [kg]370545
separation of Cu-product during treatment of electric cables and conductorsINPUTFLUID SEPARATORPRODUCTWASTECu
separation of metal concentrate with the content of precious metals during treatment of chipboardsINPUTFLUIDN SPLAVPRODUCTWASTE
FINAL CLEANING OF GRANULATES FROM PNEUMATIC TYRES (REMOVAL OF TEXTILE FIBRES)INPUT MATERIALOUTPUT MATERIALFLUID SEPARATIONPneumatic fluid separator
ELECTRODYNAMIC SEPARATOR
Diameter of separation drum ( x width)286 x 414 mm286 x 600 mmNominal input capacity 0,3 1 m3/h0,5 1,5 m3/hBased on type of input mixtureGranulometry of micture 0 -100 mm Size of separable non-ferrous metal particles2 -100 mm Feeding method vibrational conveyor Electricity input 3 kW Supply voltage 3 x 400 / 230 V, 50 Hz, TN-S Dimensiones [mm]1490 x 760 x 14201585 x 960 x 1420 Weight [kg]400550
ELECTRODYNAMIC SEPARATORexample of application MODULAR LINE FOR TREATMENT OF Al-caps FROM TUBES
LINE FOR RECYCLING OF CHIPBOARDSinput capacity 1 t/h
AQUATEST a.s. BRANCHModule technology operational testing of recycling methods.
AQUATEST a.s. workshop
Available technology: Crushing and grinding - barrel, hammer and jaw crusher - ball mill, cutter mill
Separation - elektrodynamic separator nonferrous metals - magnetic drum separator - dry fluid separation coarse materials (units in mm) - wet gravitational separation very fine - grained material
Sorting vibration or pneumatic sortersVIDEO
Barrel crusherHammer crusherGranulatorJaw crusherCRUSHING AND MILLINGBall mill
SEPARATIONDry fluid (pneumatic) tableElektrodynamic separatorWet gravitational tableMagnetic drum separator
AQUATEST a.s. workshop Kovohut Mnek pod Brdy SiteServices provided in the field of recycling secondary raw materials:
crushing of waste containing bonded metals, plastics and other non-metallic elements sorting of chippings according to size using various types of separators magnetic separation separation of colored metals using electrodynamic separators separation of colored and precious metals using fluid pneumatic separators or gravitational separation in wet environment dust removal, drainage and pelletizing of fine parts waste solidification
platinum crushing separation temperature measurement of molten metal ,only for single use
Working area of wet vibrational tableAQUATEST a.s. BRANCHRECYCLING OF THERMOCOUPLESlow - volume operation
REMEDIAL CONTAINER TECHNOLOGYMODULE TECHNOLOGY MINE WATERSTEAM BOILER CERTUSSACTIVE CARBON FILTER CONTAINER VARIANTSTRIPPING TOWER UNITSAQUATEST a.s. BRANCH
tel.: +420 318 403 306fax: +420 318 403 616 [email protected]://www.aquatest.czAQUATEST a.s. consulting and engineering servicesGeologick 4, 152 00 Prague 5 - BarrandovDivision of Technical SupportKovohut Mnek area, 252 10 Mnek pod BrdyCzech Republic
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