Aprilia Caponord ETV1000 (Rally-Raid) Engine and sump protection bar mount CAD plans

02/02/2015 ©moto-abruzzo

These PDF files were drawn from measurements taken from my own Rally-Raid, I cannot guarantee the dimensional accuracy or fit of individual parts or assemblies.

15

12

R12

R12

6.

40

R12

4.64

30.

50

33 16.64

87.

50

5

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:1 SHEET 1 OF 12

A4Mild Steel

Black powder coat

WEIGHT:

Karl Bianchini 17/12/14

BRAC1-1

Left Hand Bracket (1) for ETV1000 engine protection bars

1.0

©Moto-Abruzzo 2014

44 6

50

12

15

6.

25

12

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:2:1 SHEET 2 OF 12

A4Mild Steel

Black powder coat

WEIGHT:

Karl Bianchini 17/12/14

BRAC1-2

Left hand bracket (1) FWD mount for ETV1000

©Moto-Abruzzo 2014

1.0

20

12

5 THRU ALLM6 - 6H THRU ALL

8

26.50

18.50

16.

50

10

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:2:1 SHEET 3 OF 12

A4Mild Steel

Black powder coat

WEIGHT:

Karl Bianchini 17/12/14

©Moto-Abruzzo 2014

BRAC1-3

Left hand bracket (1) rear mount for ETV1000

1.0

2.35

VIEW SCALE 1 : 1

3

3

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1 SHEET 4 OF 12

A4Mild Steel

Black powder coat

WEIGHT:

Karl Bianchini 17/12/14

©Moto-Abruzzo 2014

BRAC1COMP

Left hand bracket (1) for ETV1000 - complete

1.0

8.03°

24.94° 47.82°

115.27°

33.75 46.70

7.6

5 2

97.94°

6.5

0

18.

09

4.17

4

10

R10

10

10

R18.40

R5

R5 R5 R5

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:1 SHEET 5 OF 12

A4Mild Steel

Black powder coat

WEIGHT:

Karl Bianchini 17/12/14

©Moto-Abruzzo 2014

BRAC2-1

Left hand bracket (2)for ETV1000 engine protection bars

1.0

20

5 15

10

7

12

10

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:2:1 SHEET 6 OF 12

A4Mild Steel

Black powder coat

WEIGHT:

Karl Bianchini 17/12/14

©Moto-Abruzzo 2014

BRAC2-2

Left hand bracket (2) engine mount for ETV1000

1.0

3 17.69 3 17.69

3

M8 Nut welded

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:1 SHEET 7 OF 12

A4Mild Steel

Black powder coat

WEIGHT:

Karl Bianchini 17/12/14

©Moto-Abruzzo 2014

BRAC2COMP

Left hand bracket (2) for ETV1000 - complete

1.0

R5

R5

10 R6.50

R5

R5

R10

R15

10

10

.60 50.20°

4.58°

4

5.3

8 43.17

19.

93

44.76

15 34.

93

40.

31

29.

19

43.

04

16.

30

11.50

8.15

105.39

7.46

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:1 SHEET 8 OF 12

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 02/01/2015

©Moto-Abruzzo 2015

BRAC3-1

Right hand bracket (3) for ETV1000 engine protection bars

1.0

33

M8 Nut welded

3

USE 2x BRAC2-2 for assembly

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:1 SHEET 9 OF 12

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 02/01/2015

©Moto-Abruzzo 2015

BRAC3COMP

Right hand bracket (3) for ETV1000 -complete

1.0

12

R12

6.

40

R12

R12

18.50

19

31

15

12

30.50 5

74

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:1 SHEET 10 OF 12

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 02/01/2015

©Moto-Abruzzo 2015

BRAC4-1

Right Hand Bracket (4) for ETV1000 engine protection bars

1.0

2.35

3

3

USE 1x BRAC1-2 & 1x BRAC1-3for assembly

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE 1:1 SHEET 11 OF 12

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 02/01/2015

©Moto-Abruzzo 2015

BRAC4COMP

Right hand bracket (4) for ETV1000 - complete

1.0

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE 1:1 SHEET 1 of 2

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 17/12/14

BRACASSY1

Left hand engine protection bar mount for ETV1000 -

complete

©Moto-Abruzzo 2014

1.0

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE 1:1 SHEET 2 OF 2

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 02/01/2015

©Moto-Abruzzo 2015

BRACASSY2

Right hand engine protection bar mount for ETV1000 -

complete

1.0

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE 1:2 SHEET 1 OF 1

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 02/01/2015

©Moto-Abruzzo 2015

BRACALL-1

Left and right hand engine/sump guard mounts in relation to radiator

bottom mounts

1.0

20 11

10

.40

12

16

10

7.50

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:2:1 SHEET 1 OF 1

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 02/01/2015

©moto-abruzzo 2015

SPCR1

Engine protection bar rear spacer

1.0

20

22

8.

40

0.50 X 45° 0.50 X 45°

22

8.

40

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:2:1 SHEET 1 OF 1

A4Mild steel

Black powder coat

WEIGHT:

Karl Bianchini 02/01/2015

©moto-abruzzo 2015

SPCR2

Engine protection bar front spacer

1.0

Mounting point photographs

Left hand mounting points

Brackets in place

If sump guard are not to be fitted, then omit BRAC1-1 and BRAC3-1 and replace with 2x 20mm spacers – 10mm outside diameter, 6.5mm internal diameter

each side.

Right hand mounting points

Brackets in place

If sump guard are not to be fitted, then omit BRAC1-1 and BRAC3-1 and replace with 2x 20mm spacers – 10mm outside diameter, 6.5mm internal diameter

each side.