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External Use SILICON SYSTEMS GROUP External Use SILICON SYSTEMS GROUP Applied Vantage ® Vulcan RTP The Better Side of Anneal Sundar Ramamurthy, Ph.D. Appointed Vice President General Manager, Front End Products Silicon Systems Group June 29, 2011

Applied Vantage Vulcan RTP · Vantage Vulcan Nearly Residence Time Time (s)

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  • External Use

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    SILICON SYSTEMS GROUP External Use SILICON SYSTEMS GROUP

    Applied Vantage® Vulcan™ RTP The Better Side of Anneal

    Sundar Ramamurthy, Ph.D.

    Appointed Vice President

    General Manager, Front End Products

    Silicon Systems Group

    June 29, 2011

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    SILICON SYSTEMS GROUP 2

    Mobility and Connectivity Driving Growth

    in Lower Power, High Performance Chips

  • External Use

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    SILICON SYSTEMS GROUP

    Centinel™ PVD / ALD

    Reflexion GT™ for Cu

    Raider® GT

    DFinder™ Inspection

    Astra™ DSA

    Siconi™ for Epi

    Avenir™ RF PVD Gate

    Eterna™ FCVD

    Avenir™ RF PVD Ni

    Conforma™ Doping

    Reflexion GT™ for W

    Innovations Enable Inflections

    3

    Raider S™ ECD

    InVia™ CVD

    Avila™ CVD

    Silvia™ Etch

    Mesa™ Etch

    UVision® 4 Brightfield

    Tetra™ X

    Aera3™

    Centris™ Etch

    Vantage Vulcan™ RTP

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    SILICON SYSTEMS GROUP

    What is Rapid Thermal Processing?

    4

    900

    1000

    1100

    Temp (°C)

    Time (s)

    800

    1-2

    secs

    700

    Spike

    >200°C/sec

    ramp

    Jet Engine

    Temperatures

    1200

    1300

    600

    500

    400

    Room

    Temp

    Thermal process which heats silicon wafers to ultra-high

    temperatures on a timescale of a few seconds.

    Used for anneals and oxidation.

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    SILICON SYSTEMS GROUP External Use

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    SILICON SYSTEMS GROUP SILICON SYSTEMS GROUP

    Multiple RTP Steps in Advanced Transistors

    Source/Drain Anneals

    Silicide Anneals

    Inter-Layer Dielectric Anneal

    High-k Densification Anneal

    Fin Implant Anneal

    2

    3 4

    Channel Length

    3 2

    4

    6

    5

    1

    7

    Advanced Planar Transistor

    Fin

    Drain

    High-k SiON

    Source

    5

    4 3

    6

    7

    FinFET Transistor

    1

    2 1

    6

    5

    5

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    SILICON SYSTEMS GROUP External Use

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    SILICON SYSTEMS GROUP SILICON SYSTEMS GROUP

    Introducing Applied Vantage Vulcan RTP

    6

    Revolutionary backside

    heating design

    Extends Applied’s

    technology leadership

    in ~$500M market

    Source: Gartner Dataquest April ‘11

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    SILICON SYSTEMS GROUP SILICON SYSTEMS GROUP

    Challenge #1: Bigger Die Increase the

    Within-Die Uniformity Challenge

    7

    ~150 mm2 die 130nm

    technology node

    graphics chip

    ~500 mm2 die 40nm

    technology node

    graphics chip

    Source: NVIDIA

    Less Margin For Error

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    SILICON SYSTEMS GROUP

    Challenge #2: Temperature

    Micro-Climates Add Within-Die Variation

    8

    Dense City

    32°C Open Field

    25°C

    Customers Currently Change

    Design Rules to Combat This Effect

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    SILICON SYSTEMS GROUP

    Desktop

    Mobile

    Leak

    ag

    e C

    urr

    en

    t (m

    A)

    9

    Process Variability Can Result in

    Too Many Desktop Chips

    Source: 2009 IEEE Keynote, J. Chen, NVIDIA

    Graphics

    chips are

    binned for

    different end

    markets

    Chip Speed (MHz)

    1000

    100 300 330 360 390 420 450 480

    High-End

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    SILICON SYSTEMS GROUP 10

    Within-Die Spike Anneal Thermal Variability

    With Frontside Heating

    FRONTSIDE HEATING

    Emitted Energy

    Absorbed Energy

    Dense City Open Field

    ~9°C Within-Die

    Difference

    Magnified Die Substrate

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    SILICON SYSTEMS GROUP 11

    3X Decrease in Within-Die Thermal Variability

    With Vulcan System’s Backside Heating

    Uniform

    Absorbed

    and Emitted

    Energy

    BACKSIDE HEATING

    Dense City Open Field

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    SILICON SYSTEMS GROUP SILICON SYSTEMS GROUP

    Extreme Test For Within-Die Uniformity

    ■ Silicon (absorbing) Poly on Oxide (reflecting)

    CHECKERBOARD

    WAFER

    FRONTSIDE

    HEATING

    0

    50

    100

    -150 -100 -50 0 50 100 150

    Equiv

    ale

    nt Tem

    p C

    hange

    °C

    0

    50

    100

    -150 -100 -50 0 50 100 150

    Wafer Diameter (mm)

    Equiv

    ale

    nt Tem

    p C

    hange °

    C

    BACKSIDE

    HEATING

    LINE

    TRACE

    12

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    SILICON SYSTEMS GROUP

    Best-in-Class Dynamic Temperature Control

    Proven honeycomb

    design with 18 zones

    0.1% control

    of peak temperature

    100 cycles-per-second

    multi-zone control

    WAFER

    POSITION

    13

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    SILICON SYSTEMS GROUP SILICON SYSTEMS GROUP 14

    Honeycomb

    Lamp Array

    Pyrometers

    Best-in-Class Dynamic Temperature Control

    Wafer Levitation

    and Rotation

    Proven honeycomb

    design with 18 zones

    0.1% control

    of peak temperature

    100 cycles-per-second

    multi-zone control

  • External Use

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    SILICON SYSTEMS GROUP 15

    Thermal Processing Roadmap

    Technology Node (nm)

    Thermal

    Budget

    of Anneal

    180 130 90 65 45 32 22

    VANTAGE RADIANCE

    PLUS RTP

    SOAK

    ANNEAL

    5 to 60

    sec

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    SILICON SYSTEMS GROUP 16

    Junction Diffusion Depth Must Be Reduced

    Without Compromising Activation

    Atomic-Level Precision

    Required for Ultra-Shallow Junctions

    EXTENSION

    OVERLAP

    JUNCTION

    DEPTH

  • External Use

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    SILICON SYSTEMS GROUP

    900

    1000

    1100

    Tem

    p (

    °C)

    17

    Faster Devices Through

    Sharper Temperature Ramp Profiles

    Junction

    Activation

    More

    Less

    Junction

    Depth

    Shallower Deeper

    Sharper

    Temperature

    Spikes

    Faster

    Devices

    Vantage Vulcan Nearly

    Halves the Spike

    Residence Time

    Time (s)

    800

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    SILICON SYSTEMS GROUP SILICON SYSTEMS GROUP 18

    Honeycomb

    Lamp Array

    Enabling Low-Temperature Regime Control

    Closed-loop control from

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    SILICON SYSTEMS GROUP

    Industry’s Greenest RTP Solution

    CARBON

    FOOTPRINT REDUCTION*

    Advanced system design improves

    usage of grid energy

    4 CARS OFF THE ROAD =

    * Per system; equivalent to 16 metric tons of CO2/year

    19

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    SILICON SYSTEMS GROUP

    Applied’s RTP is the Technology and

    Marketplace Leader

    20 20

    RTP is a Growing ~$500M Market Opportunity

    Vantage Radiance Plus Vantage Vulcan

    Tool of record at

    virtually every

    top chip maker

    In place at

    top chip makers

    for spike anneal

  • External Use

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    SILICON SYSTEMS GROUP

    Applied Vantage Vulcan RTP Continuing RTP Leadership for the Next Decade

    21

    Best-in-class temperature

    uniformity for higher yield

    Sharper temperature spikes

    for faster chips

    Low-temperature control for

    new applications

    Efficient energy usage for

    lower carbon footprint

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    SILICON SYSTEMS GROUP

    Applied Vantage Vulcan RTP The Better Side of Anneal

    22

  • External Use

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    SILICON SYSTEMS GROUP