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Appendix N Pilot
Program Update
Tetracycline Pilot
•Pilot ended December 31, 2018
•>280,000 samples tested and reported
•6 positive test results
• 2 traced back to feed
What’s next?
•Report at 2019 NCIMS Conference
•Talks of Gentamycin as next drug
MSRO Updates
MSRO Update
TOP 9 DEBITS
“THE TOP 9”
• Top 9 violations on Ratings
• Compiled from the ratings of almost 1000 farms in the
2nd half of 2018
• Top 9 (found on more than 15% of farms)
• Same kind of numbers as Kevin’s FDA check ratings.
“THE TOP 9”
• 9) 17.0% Milkhouse – Cleanliness
• 8) 17.2% Milkhouse – Walls and Ceilings
• 7) 17.5% Utensils and Equipment – Construction
• 6) 17.7% Water Supply – Major (Water Supply violations combined is 31.0%)
• 5) 20.6% Utensils and Equipment - Storage
• 4) 20.7% Utensils and Equipment – Cleaning
• 3) 24.3% Milking Barn – Walls and Ceilings
• 2) 29.5% Milking and Milk Handling – Protection from Contamination
• 1) 33.6% Milking Barn – Cleanliness
#9 17.0% Milkhouse – Cleanliness
Form 2359a Section 6
• 31. Floors, walls, windows, tables and similar non product
contact surfaces clean
• 32. No trash, unnecessary articles, animals or fowl
#9 17.0% Milkhouse – Cleanliness
Form 2359a Section 6
• Milk House Surfaces.
• Under bulk tanks, behind utilities.
• Wash Vats
• Unnecessary items (Clothes, papers, trash, etc.)
• Open doors to unclean areas.
#8 17.2% Milkhouse – Walls and Ceilings
Form 2359a Section 5
• 19. Approved material and finish
• 20. Good Repair (windows, doors and hose port
included)
#8 17.2% Milkhouse – Walls and Ceilings
Form 2359a Section 5
• Holes in walls and ceiling (around pipes, etc.)
• Peeling Paint
• Raw Wood (supports, door frames, etc.)
• Windows, doors, hose ports in good repair
#7 17.5% Utensils and Equipment – Construction
Form 2359a Section 9
• 41. Smooth, impervious, nonabsorbent, safe materials; easily
cleanable
• 42. In good repair; accessible for inspection
• 43. Approved single-service articles; not reused
• 44. Utensils and equipment of proper design
• 45. Approved CIP cleaned milk pipeline system
#7 17.5% Utensils and Equipment – Construction
Form 2359a Section 9
• Rough/Frayed coating on electrodes in Receiver Jar
• Inking manhole cover gaskets
• No tools readily available in the milkhouse for disassembly, inspection,
and cleaning of non-CIP cleanable butterfly valves.
• Threaded Fittings
• Air injectors not closed coupled
• Flexible hose with non-CIP cleanable hose clamped fittings
#6 17.7% Water Supply – Major
Form 2359a Section 8
• 38. Constructed and operated according to Code
• 39. Complies with bacteriological standards
• 40. No connection between safe and unsafe supplies; no
improper submerged inlets
#6 17.7% Water Supply – Major
Form 2359a Section 8
• Wells (construction, Distance)
• Portable power washers
• Improper Air Gaps – Installation of Devices
• Reclaim Water (upstream and down) (Plate Labeling)
• Disinfectant injection
Chemical Injection Into Water Supplies
• If before pressure tank- need DNR Approval letter
• DSPS approved metering pump
• NSF 60 approved chemical with certification letter from manufacturer or label with required information
• Or the injected chemical(s) must be Generally Recognized As Safe (GRAS)
• Approved concentration
#5 20.6% Utensils and Equipment – Storage
Form 2359a Section 12
• 48. Multi-use containers and equipment properly stored
• 49. Assure complete drainage
• 50. Single service item properly stored
#5 20.6% Utensils and Equipment – Storage
Form 2359a Section 12
• Pipelines (sags)
• Fresh Buckets
• Drained/Drainable
• Filter Sock Boxes and Back Stock
#4 20.7% Utensils and Equipment – Cleaning
Form 2359a Section 10
• Wash locks on claws
• Bulk tank vents
• Receiver jar level sensor plugs
• Caps used to separate from contamination
• “Grandfathered wash manifolds”
• Milk valves on pipelines.
#4 20.7% Utensils and Equipment – Cleaning
Form 2359a Section 10
• Bulk Tank not cleaned each time it is emptied
• Partial pick-ups with no 7 day recording chart
• Partial pick-ups with more than 72 hours from start of filling to
emptying and cleaning
• Milking system not cleaned every 24 hours in continuous milking
operation
REMINDER
• When item 46 (Cleaning) is debited for a product contact surface, item 47 (Sanitization) may also be debited
because:
• unclean product contact surfaces cannot be effectively sanitized.
#3 24.3% Milking Barn – Walls and Ceilings
Form 2359a Section 2
• 5. Walls and ceilings smooth, painted or finished
adequately; in good repair; ceiling dust tight
#3 24.3% Milking Barn – Walls and Ceilings
Form 2359a Section 2 (5)
• Includes Parlors
• Whitewash
• Damage
• Rough stone walls
• Raw wood.
#2 29.5% Milking and Milk Handling –
Protection from Contamination
Form 2359a Section 14• 79. No overcrowding
• 84. Product and CIP cleaning Circuits separated
• 80. Improperly handled milk properly discarded
• 59. Immediate removal of Milk
• 60. Milk and Milk Equipment Properly Protected
• 51. Sanitized Milk contact surfaces not exposed to contamination
• 81. Air under pressure proper quality
#2 29.5% Milking and Milk Handling –
Protection from Contamination
Form 2359a Section 14
• Slingers & Dust Shields
• CIP Connections (Bulk tank, Water add, Jumpers) Disconnect?
• AIR BLOWS & AIR INJECTORS
• Submerged Drain Lines & Pinch Valves (close coupled?)
• Capped Ports (“O-ring/Boot)
#1 33.6% Milking Barn – Cleanliness
Form 2359a Section 3
• 10. Clean and Free of Litter
• 11. No swine or fowl
#1 33.6% Milking Barn – Cleanliness
Form 2359a Section 3• Includes Parlors
• BOLTED DECK/PIT MATS – DIRTY UNDER MATS
• Pipeline (milk valves)
• Service Alleys, Milking Platforms – Webs, Manure Accumulations
• Unclean Pens (lack of bedding)
• Behind Panels (rotary, parlors, robots)