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Josef Průša josefprusa.cz @prusajr Open Source self-replicating 3D printer Thursday, March 24, 2011

RepRap Presentation VSE Prague 24.3

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Page 1: RepRap Presentation VSE Prague 24.3

Josef Průšajosefprusa.cz

@prusajr

Open Source self-replicating 3D printer

Thursday, March 24, 2011

Page 2: RepRap Presentation VSE Prague 24.3

What is 3D printer?

• Additive processes vs. substrative processes

• 3D printing adds material instead of milling it away

Thursday, March 24, 2011

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How does 3D printer work?

2D + 2D + 2D + 2D + 2D = ?????X

Y

Thursday, March 24, 2011

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How does 3D printer work?

X

Y

Z

Thursday, March 24, 2011

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Simplified principle

X

Y

Z

+

Cartesian robot Extruder+

= 3D printer

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video by Koen Kooi

Extrusion detail

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video by Koen Kooi

Extrusion detail

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240 whistles for TEDxPrague 300 more to go

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Printing of whistles

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“History”

• 2005 - Founded by Dr Adrian Bowyer at the University of Bath

• 2006 - First part printed

• 2008 - RepRap Darwin

• 2009 - RepRap Mendel

• 2010 - Huxley, Prusa Mendel

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2006 first printed part

• Chicken and egg problem

photo by Vik Oliver

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2008 Darwin

• First printer released

• Big, bulky, hard to assemble

• But it worked!!

photo by Adrian Bowyer

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2009 Mendel

• Smaller

• Faster

• Faster to replicate

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2010 Huxley

• Even smaller

• Still PITA to assemble

• Smaller build area

photo by Erik De Bruijn

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2010 Prusa

• Almost no bearings, using PRINTED alternatives

• Build time reduced to few days for newbies

• Half replication time

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• nobody really knows, most of the printers are crowd-sourced

• Erik de Bruijn estimated in his thesis between 3872 and 4840 people in the community (October 2010)

• But what we know for sure, community grows exponentially!!

Number of printers

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Materials• mostly thermoplastics in 3mm or 1.75mm rod form

• ABS (LEGO)

• PLA (compostable plastic, throw away cups)

• paste consistence materials

• clay (ceramics)

• silicone

• chocolate

• exotic materials

• metals

• chemicals for electronics printing

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Impossible ceramics

photo by UnfoldThursday, March 24, 2011

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Real life use• Starts from small everyday use objects

by nophead by zydac by DesignGlut

by wadeThursday, March 24, 2011

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photo by MakerGear

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photo by root.cz

First ever working open source

glasses?!

GPL v2

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image by NASAThursday, March 24, 2011

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design and image by Tomáš Rousek

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Whistle story• Whistle was originally designed by Zaggo, located in germany

~10hrs

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3D printer in every home

• First in hackerspaces, which will work as 3D copy centers. Basically happens now.

• Nobody can guesstimate when 3D printer will be in every home

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http://brmlab.cz

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Why Open Source

• You can’t sell more then one self replicating machine. Its bad business model.

• Much faster development

• No worries with patents, more time for developments

• Free open source education

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RepRap project structure

• 22 “admins”

• mostly administration

• everyone contributes, doesn't matter if he's admin or not

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Build party Aachen

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Build party Maastricht

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Build parties

• People forget how awesome is it to create something with their own hands!!!

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Question time

Why we call it printing?

Thursday, March 24, 2011