APPENDIX I (See paragraph 6) FORM 1 (I) Basic Information ... · PDF fileProposed Clinker Grinding Unit of capacity 4.0 Million TPA and Captive Power Plant of 20 MW in phased manner

Proposed Clinker Grinding Unit of capacity 4.0 Million TPA and Captive Power Plant of 20 MW in phased manner along with captive railway siding near village Hansda, PO Burudih, Dist. Saraikela-Kharsawan, Jahrkhand

Form – I / Appendix I

1

APPENDIX I (See paragraph – 6)

FORM 1

(I) Basic Information

S. No. Item Details

1. Name of the project/s Shree Jharkhand Cement plant (A Unit of

Shree Cement Ltd.)

2. S. No. in the schedule As per EIA Notification, 2006 the project

falls under S. No. ‘3’ (Cement Plant), Project

Activity ‘3 (b)’.

3. Proposed capacity / area / length /tonnage to be handled / command area / lease area / number of wells to be drilled

Clinker Grinding Unit: 4.0 Million TPA

Cement

(Phase-1: 2.5 Million TPA Cement and

Phase-2: 1.5 Million TPA Cement)

Captive Power Plant: 20 MW

Captive Railway Siding

DG Set 1250 KVA

4. New/Expansion/Modernization Amendment in EC

5. Existing Capacity/Area etc. Clinker: 540000 TPA,

Portland Slag Cement: 937500 TPA,

Portland Pozzolana Cement: 180000 TPA,

Captive Power Plant:20 MW

Captive Railway Siding.

DG Set:3 MW

6. Category of Project i.e. 'A' or 'B' As per EIA Notification, 2006 the project

falls under S. No. ‘3’ (Cement Plant), Project

Activity ‘3 (b)’.

7. Does it attract the general condition? If yes, please specify.

No

8. Does it attract the specific condition? If yes, please specify.

No

9. Location

Village Near village Hansda

District Saraikela-Kharsawan

State Jahrkhand

10. Nearest railway station/airport along with distance in kms.

Nearest Railway Station: MahaliMarup Station 1.8 kms in E direction



2

Nearest Airport: Ranchi Airport (~82 km in NW direction)

11. Nearest Town, city, District

Headquarters along with distance

in kms.

Raj Kharswan- 5.0 km in SW direction Kharswan- 5.0 km in NW direction

12. Village Panchayats, Zila Parishad,

Municipal Corporation, Local

body (complete postal addresses

with telephone nos. to be given)

Village Panchayat: Hansda Zila Parishad: Saraikela-Kharsawan

13. Name of the applicant M/s. Shree Cement Limited

14. Registered Address Shree Cement Ltd. Post Box No. 33, Bangur Nagar, Andheri Deori, Beawar, Distt. Ajmer (Raj.)

15. Address for correspondence : Shree Cement Limited (Applicant)

Name Rakesh Bhargava

Designation

(Owner/Partner/CEO)

Vice President - Environment

Address M/s Shree Cement Ltd. Post Box No. 33, Bangur Nagar, Andheri Deori, Beawar, Distt. Ajmer (Raj.)

Pin Code 305 901 E-mail [email protected] Telephone No. 01462-228101-6 Fax No. 01462-228117/ 228119

16. Details of Alternative Sites

examined, if any. Location of these

sites should be shown on a topo

sheet.

The proposed site for project meets the

siting criteria guidelines.

17. Interlinked Projects Existing Cement Plants of Shree Cement

Ltd. at Ras, Pali (Rajasthan), Beawar, Ajmer

(Raj), Balodabazar (Chhattisgarh) and

other clinker units; Environmental

Clearance has already been obtained.

mailto:[email protected]



3

18. Whether separate application of

interlinked project has been

submitted?

Not Applicable

19. If yes, date of submission Not Applicable

20. If no, reason Not Applicable

21. Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given.

(a) The Forest (Conservation) Act, 1980 ?

(b) The Wildlife (Protection) Act, 1972 ?

(c) The CRZNotification, 1991

No

No

No

22. Whether there is any Government Order/Policy relevant/relating to the site?

Not Applicable

23. Forest land involved (hectares) None

24. Whether there is any litigation pending against the project and/or land in which the project is propose to be set up?

(a) Name of the Court

(b) Case No.

(c) Orders/directions of the Court, if any and its relevance with the proposed project.

No litigation pending against the

project

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions,

which will cause physical changes in the locality (topography, land use, changes

in water bodies, etc.)

S. No. Information/Checklist confirmation

Yes/No Details thereof (with approximate quantities / rates, wherever possible) with source of information data

1.1 Permanent or temporary change in land use, land cover or topography including increase in

Yes The proposed Grinding Unit will be set

up in the area of 110 acres.

Land is not primarily suitable for



4

intensity of land use (with respect to local land use plan)

agriculture purpose. It is classified as

fellow land which is more suitable for

industry.

The setting up of clinker grinding unit

will result in change of land use pattern

to industrial land.

1.2 Clearance of existing land, vegetation and buildings?

No No land and building present on the site

1.3 Creation of new land uses? Yes New land use will be created.

1.4 Pre-construction investigations e.g. bore houses, soil testing?

Yes Soil testing shall be done to know the

lithology and estimate load bearing

capacity. Borehole shall be dug to

estimate draw down recovery test.

1.5 Construction works? Yes Construction will be done for various

plant installations and set up. It is

proposed to 2 nos. of cement grinding

unit, CPP and Captive Railway Siding

1.6 Demolition works? No No demolition work is proposed.

1.7 Temporary sites used for construction works or housing of construction workers?

Yes

Temporary sites will be developed for

construction workers. Proper sanitary

facility will be provided.

1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations.

Yes Administrative building, CCR, Store,

workshop, canteen, dispensary,

substation, weighbridge, along with

plant buildings will be constructed.

1.9 Underground works including mining or tunneling?

No -

1.10 Reclamation works? No Not applicable

1.11 Dredging? No Not applicable

1.12 Offshore structures? No Not applicable

1.13 Production and manufacturing processes?

Yes Clinker Grinding Unit-



5

The steps involved in the manufacturing

process are as follows:

Clinker storage & handling

Fly Ash & Pond Ash storage &

handling

Gypsum storage & handling

Slag storage & handling

Coal and Petcoke storage, handling,

grinding and hot air generator

Cement production and storage

Cement packing & dispatch

Captive Power Plant

Pet coke and coal will be fed in the

boiler, where steam will be

generated which will move turbine

to produce electrical energy.

D.G. Set

Process of Power Generation

The fuel oil is heated for free flow to

D.G. Set.

It is transferred for settling to

settling tank to remove unwanted

material. Fuel oil is further

centrifuged.

After centrifuging, the fuel oil is

transferred to another service tank,

heated, filtered and injected into

engine for combustion

The engine generates power and

produces electricity.

1.14 Facilities for storage of goods or materials?

Yes Covered storage shed for gypsum.

Silos for clinker, cement and fly ash

storage.



6

1.15 Facilities for treatment or disposal of solid waste or liquid effluents?

Yes In proposed Grinding Unit, dust

particles will be collected in various

pollution control equipment &

recycled back to the system.

In the CPP, entire fly ash generated

will be utilized in cement

manufacturing process.

Domestic wastewater generated will

be treated in STP and reused for

green belt development.

RO reject water will be used for mill

spray.

1.16 Facilities for long term housing of operational workers?

No The operational workers will be

employed from nearby area, who may

commute daily from their residence for

work therefore, no long-term housing

will be required.

1.17 New road, rail or sea traffic during construction or operation?

Yes Site will be connected with nearest

railway line for transportation of raw

material and products along with road

1.18 New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc?

Yes Existing road will be strengthened.

Captive railway line will be constructed

with in the plant area.

1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

No No diversion of existing roads.

1.20 New or diverted transmission lines or pipelines?

No No diversion of transmission lines

1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses

Yes Harvesting pond will be developed in the

project area to collect the rain water for

use in process.



7

or aquifers?

1.22 Stream crossings? Yes One minor stream is passing through the

project site and will be diverted as and

when required

1.23 Abstraction or transfers of water from ground or surface waters?

Yes The water requirement will be 490 KLD and will be sourced from ground and Sona river. The water balance is given below:

Description Water Requirement (KLD)

Phase-1 Phase-2

Clinker Grinding Section

240 100

Captive Power Plant

- 100

Drinking and Domestic

40

Total 280 200

Grant Total 490

1.24 Changes in water bodies or the land surface affecting drainage or run-off?

No No impact will be envisaged.

1.25 Transport of personnel or materials for construction, operation or decommissioning?

Yes Staff vehicles will be provided for workers.

1.26 Long-term dismantling or decommissioning or restoration works?

No No dismantling work proposed

1.27 Ongoing activity during decommissioning which could have an impact on the environment?

No No such activity proposed

1.28 Influx of people to an area in either temporarily or permanently?

Yes The influx of people will be permanently for job opportunity.

1.29 Introduction of alien species? No Not envisaged



8

1.30 Loss of native species or genetic diversity?

No Not envisaged

1.31 Any other actions? No -

2. Use of Natural resources for construction or operation of Project (such as land,

water, materials or energy, especially any resources which are non-renewable

or in short supply).

Sr. No.

Information/Checklist Confirmation

Yes/No Details thereof (with approximate quantities/ rates, wherever possible) with source of information data

2.1 Land specially undeveloped or agricultural land (ha)

Yes The proposed project site is fellow land (primarily not suitable for agriculture). Total area for the proposed project will be 110 acres.

2.2 Water (expected source & competing users) unit KLD

Yes The water requirement will be 490 KLD and will be sourced from ground and Sona river. The water balance is given below:

Description Water Requirement (KLD)

Phase-1 Phase-2

Clinker Grinding Section

240 100

Captive Power Plant

- 100

Drinking and Domestic

40

Total 280 200

Grant Total 490

2.3 Minerals (MT) Yes Mineral gypsum will be sourced from Rajasthan.

2.4 Construction material – stone, aggregates, and/ soil (expected source-MT)

Yes Construction material available locally will be used for construction work of proposed plant.

2.5 Forests and timber (source-MT)

No Not Applicable

2.6 Energy including electricity and fuels (source, competing users)

Yes The estimated power requirement for the proposed project will be about 23 MW which will be sourced from JSEB,



9

Sr. No.



Unit: fuel (MT), energy (MW)

proposed CPP and D.G sets of 1250 KVA for power back up.

2.7 Any other natural resources (use appropriate standard units)

No

Not envisaged

3.0 Use, storage, transport, handling or production of substances or materials,

which could be harmful to human health or the environment or raise concerns

about actual or perceived risks to human health

Sr.

No.

Information/Checklist

Confirmation

Yes/No Details thereof (with approximate

quantities/ rates, wherever possible)

with source of information data

3.1 Use of substances or

materials, which are

hazardous (as per MSIHC

rules) to human health or

the environment (flora,

fauna, and water

supplies)

Yes Coal will be used as fuel in Grinding Unit

and Power Plant.

3.2 Changes in occurrence of

disease or affect disease

vectors (e.g. insect or

water borne diseases)

No N.A

3.3 Affect the welfare of

people e.g. by changing

living conditions?

Yes Better employment opportunities will enhance the living standards of the local people.

3.4 Vulnerable groups of

people who could be

affected by the project e.g.

hospital patients,

children, the elderly etc.,

No Vulnerable targets like hospital or school are not present in the vicinity of project site

3.5 Any other causes No -



10

4.0 Production of solid wastes during construction or operation or decommissioning

(MT/month)

Sr. No.



4.1 Spoil, overburden or mine wastes

No Not Applicable

4.2 Municipal waste (domestic and or commercial wastes)

Yes Kitchen waste (biodegradable) generated will be converted in compost.

4.3 Hazardous wastes (as per hazardous waste management rules)

Yes Used oil generated from the plant machineries will be sold to CPCB / SPCB authorized recycler.

4.4 Other industrial process wastes

No Not Applicable

4.5 Surplus product No No surplus product will be generated.

4.6 Sewage sludge or other sludge from effluent treatment

Yes STP Sludge will be used for green belt development.

4.7 Construction or demolition wastes

Yes Construction wastes will be reused at the site

4.8 Redundant machinery or equipment

No Not envisaged

4.9 Contaminated soils or other materials

No No contaminated soil will be generated.

4.10 Agricultural wastes No No agricultural waste will be generated.

4.11 Other solid wastes No No other waste will be generated.

5.0 Release of pollutants or any hazardous, toxic or noxious substances to air (kg/hr)

Sr. No



5.1 Emissions from combustion of fossil fuels from stationary or mobile sources

Yes In the CPP, SO2 will be neutralized with lime to minimize the SO2 emission. Low NOx burner will be used & PM emissions will be controlled by using high efficiency ESP.

Bag filters will be provided in the grinding unit.

Silo for fly ash, clinker and cement storage.



11

Sr. No



Covered shed for gypsum and slag storage

Concreting roads with vacuum sweeping

5.2 Emission from production processes

Yes Particulate matter will be emitted from the cement manufacturing process.

As mentioned above all measures will be taken to control the emission.

5.3 Emissions from materials handling including storage or transport

Yes In the grinding unit and CPP, the fugitive emission of dust particles resulting in increase in SPM / RSPM will be there due to the material storage, handling and transportation activity also due to vehicular movements.

ESP and bag filters will be provided in the grinding unti and CPP for control of dust emission.

Bag filters will be installed at all material transfer points.

Silo for fly ash, clinker and cement, gypsum & slag in covered shed, water sprinkling arrangement in lime and coal storage and concreting roads will be provided to maintain fugitive dust emission.

5.4 Emissions from construction activities including plant and equipment

Yes Fugitive dust emissions may be generated from construction activities. These emissions will be temporary and will be controlled.

5.5 Dust or odours from handling of materials including construction materials, sewage and waste

Yes/No The construction activities may cause increase in SPM levels locally. No odour generating substance will be handled in the premises.

5.6 Emissions from incineration of waste

No There will be no incineration of waste.

5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris)

No There will be no burning of waste in

open air.

5.8 Emissions from any other No There will be no emissions from any



12

Sr. No



sources other sources.

6.0 Generation of Noise and vibration, and emissions of Light and heat

Sr.

No


Confirmation




6.1 From operation of

equipment e.g. engines,

ventilation plant,

crushers

Yes In the grinding Unit and CPP, noise pollution will be generated from turbine, fans, compressors, motors, crusher and grinding mills.

Adequate measures include closed buildings for turbine & compressor and proper maintenance of plant machineries will maintain noise level below the permissible level.

Proper noise abatement measures will be taken. Persons working close to machine will be provided personal protective equipment such as Ear plugs / Ear muffs etc.

6.2 From industrial or similar

processes

Yes In the grinding unit and CPP, there will be noise generation due to the running of the machinery. Adequate measures includes closed buildings for turbine and compressor and proper maintenance of plant machineries will maintain noise level below the permissible level

The workers will be provided with personal protective equipment.

6.3 From construction or

demolition

Yes Noise during construction activities will be temporary & will be resolved.

6.4 From blasting or piling No Not applicable

6.5 From construction or

operational traffic

Yes Noise during construction activities will be temporary & will be resolved.

6.6 From lighting or cooling

systems

No No

6.7 From any other sources No No



13

7.0 Risks of contamination of land or water from releases of pollutants into the ground

or into sewers, surface waters, groundwater, coastal wasters or the sea.

S.

No.


Confirmation




7.1 From handling, storage,

use or spillage of

hazardous materials

No In the grinding unit and CPP, there is no use / handling of hazardous material except used oil generation which shall be handled in closed containers.

7.2 From discharge of

sewage or other

effluents to water or the

land (expected mode

and place of discharge)

No No effluent will be generated during the cement making process. Domestic wastewater from plant and colony will be treated in STP and treated water will be used in green belt development.

The STP sludge will be used as manure for green belt development within the premises. RO reject water will be used in mill spray.

7.3 By deposition of

pollutants emitted to air

into the land or into

water

Yes Increase in Particulate matter will deposit on land and water. Adequate pollution control equipment’s will be installed to maintain the emission level <30mg/Nm3. Besides this, other mitigation measures followed for control of air pollution are mentioned below: Bag filters at all material transfer points Covered unloading hoppers Concreted roads and vacuum sweeping.

7.4 From any other sources No No



14

7.5 Is there a risk of long

term build-up of

pollutants in the

environment from these

sources?

No No

8.0 Risk of accidents during construction or operation of the project, which could affect

human health or the environment

Sr.

No.


Confirmation


quantities/ rates, wherever possible) with

source of information data

8.1 From explosions,

spillages, fires etc and

from storage, handling,

use or production of

hazardous substances

No There is minimum chance of accident on account of spillages, fire or hazardous substances etc. Proper maintenance, operation and leakage proof condition of machinery eliminates possibilities of fire.

Fire extinguishers will be made available near all machines and all persons would be properly trained to quench the fire at source itself. No other major risks will be involved.

8.2 From any other causes No Not envisaged

8.3 Could the project be

affected by natural

disasters causing

environmental damage

(e.g. floods, earthquakes,

landslides, could burst

etc)?

No Seismic Zone-II as per IS 1893 (Part-I)-2002.



15

9.0 Factors which should be considered (such as consequential development) which

could lead to environmental effects or the potential for cumulative impacts with

other existing or planned activities in the locality

Sr. No.



9.1 Lead to development of supporting, facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.:

Supporting infrastructure (roads, power supply, waste or waste water treatment, etc)

Housing development

Extractive industries

Supply industries

Other

Yes Around the project site, there will be

development of few small shops and small

market.

Employment opportunities will increase

due to the requirement of workers for the

proposed project. Local people will be

preferred for employment. This will

contribute in raising the socio-economic

status and standard of living of the nearby

villagers.

9.2 Lead to after use of the site, which could have an impact on the environment

No -

9.3 Set a precedent for later

developments

Yes The proposed project will make employment opportunity for the local people and will improve the economy of the area.

9.4 Have cumulative effects due

to proximity to other existing

or planned projects with

similar effects

No -

(III) Environmental Sensitivity

Sr. No.

Areas Name/

Identity

Aerial distance (within 15 km) Proposed project location boundary

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

None No National Parks, Wild Life Sanctuaries

within 10km radius

PF in 6.5 kms in E Direction



Open Jungalmainly Sal in S, N, NE &NW



16

Sr. No.

Areas Name/

Identity


direction

2 Areas which are important or sensitive of ecological reasons – wetlands, water courses or other water bodies, coastal zone, biospheres, mountains, forests

None No

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

None No

4 Inland, coastal, marine or underground waters

None No

5 State, national boundaries None No

6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas

Yes Kandra-Saraikela – Chaibasa Highway- 5.5 km and and 11 km from Tata Nagar - Chaibasa Highway

7 Defence installations None No

8 Densely populated or built-up area

None No

9 Areas occupied by sensitive man made land uses (hospitals, schools, places of worship, community facilities)

Yes Schools, dispensaries, small hospitals, places of worship of general nature exists within 15 km from the project site. Raj Kharswan- 5.0 km in SW direction Kharswan- 5.0 km in NW direction

10 Areas containing important, high quality or scarce resources

(ground water resource, surface resources, forestry, agriculture, fisheries, tourism, minerals)

None No

11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)

None No

12 Areas susceptible to natural hazard which could

None The site is located in seismically stable zone i.e. Seismic Zone-II as per IS 1893



17

Sr. No.

Areas Name/

Identity


cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

(Part-I)-2002.

(IV) Proposed Terms of Reference for EIA studies :

Environment Clearance was granted by the MoE&Fvide letter no. J-11011/692/2008-IA

II (I) dated 30/08/2010. After that EC has been transferred to M/s Shree Cement Ltd.

on 31.07.2017 and validity of the same has been extended up to 29.10.2020 by

MoEF&CC letter dated 18.10.2017. (Enclosed)

Documents

APPENDIX I (See paragraph 6) FORM 1 (I) Basic Information ... · PDF fileProposed Clinker Grinding Unit of capacity 4.0 Million TPA and Captive Power Plant of 20 MW in phased manner