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TRISTAR FZCUnited Arab EmiratesP.O.BOX:121691P6 - 162 SAIF ZONE,SHARJAH, UNITED ARAB EMIRATESTEL: +971 65529407FAX: +971 65529405E: [email protected]
TRISTAR BUSINESS LLCSultanate of OmanP.O.Box: 590, Seeb Al SouqMuscat, Sultanate of Oman.Tel: +968 95381059E: [email protected]
TRISTARQatarC/o TRADING AND AGENCY SERVICES LTD W.L.L.Abdul Aziz Bin Ahmed Street, Jaidah Tower, P.O. Box 1884 Doha, Qatar.T: +974 44428238 | F: +974 44422255E: [email protected]
TRISTAR INTERNATIONALIndiaS-2/112 Vedant Commercial Complex,Vartak Nagar, Thane 400 606. M.S. INDIATel: +91 22 4126 6000 Fax: +91 22 4126 6013Email: [email protected]
Authorized Distributor in India & Middle East
“Your Reliable Bolting Partners!!”
“Sales, Rental & On-site Services”
TRISTAR - YOUR RELIABLE BOLTING PARTNER!
For 25 years, TRISTAR has been providing Bolting solutions designed to improve the reliability and life of the equipment. TRISTAR is the leading Bolting Contractor in the Mining, Oil & Gas, Petrochemical, Fertilizer, Wind Power, Cement Industry and Power industries.
With our engineering talent and extensive Bolting knowledge we are able to service your most critical needs.
We at TRISTAR are committed to deliver the tailor made solutions to meet your timing and budgetary requirements.
TRISTAR is proud to provide onsite SERVICES and Rentals in India, UAE, Oman, Qatar and Nigeria.
Our goal is to achieve the new height by offering world class services across globe.
Today we offer an unrivalled package of products and services along with fully trained and qualified TRISTAR technicians worldwide.
The unique flexibility of the TRISTAR approach is designed to ensure Customer Delight.
TRISTAR lives up to customer expectations day in and day out. Various pioneering e-initiatives ensure full engagement of all stakeholders.
TRISTAR believes in continuous learning and development amongst a highly competent work force comprising of the best talents inthe industry Through Creative Leadership Development, Rewards & Recognitions, Technical Competency Framework, Effective Manpower Utilisation, several unique training i n t e rven t ions and Employee Empowerment Modules.
TRISTAR offer a large range of quality Torque and tension bolting equipment manufactured in America and Europe.
Based upon our many years of combined experience, Bolting is a passion at TRISTAR and our services are generally performed with hydraulic torque wrenches for a faster, safer method in the breakout of large or frozen bolts, and a more accurate means of tightening bolts, resulting optimization of operating cost.
While gearing up to scale to the newer heights of success, TRISTAR adheres to “Safety First” as its credo to provide immaculate services and products based on international safety norms.
Whether you choose to rent or purchase, we work with customers to define the best solution and the most appropriate equipment and procedures to perform safe and effective work.
Hydraulic Torque Wrench Square Drive Type TU-Series 01
Impact Sockets -- 03
Hydraulic Torque Wrench Hex Type TX-Series 05
Hexagon Reducer -- 09
Powerpack for Hydraulic Torque Wrench EP/AP/THP-Series 11
Pneumatic Torque Wrench (Raptor) RP-Series 13
Electric Shear Wrench TSL-Series 15
Electric Torque Wrench TET-Series 16
Manual Torque Wrenches All Series 17
Torque Multipliers AM/TVR-Series 19
Pneumatic Impact Wrench TP-Series 20
As Tech Multi-Stage Bolt Tensioning Device THWS-Series 23
Hydraulic Puller TM/TR-Series 24
Hydraulic Working Press TWP-Series 35
Hydraulic Nut Splitters TAS/TNS 25
Hydraulic Jacks/Cylinders All Series 29
TX SERIES Low Profile Hex Link Part Numbers -- 07
Slugging Wrenches -- 08
Hand Pumps & Power Packs THP/TPU-Series 32
Non-sparking Spanner & Tools All Series 33
Onsite - Pipe Cutting / Cold Cutting Machines -- 36
Bolt Selection Method Chart -- 37
Torque Specifications – 38
Bolt Tensioner TBT-Series 21
Flange Spreader TPS/TFF-Series 27
PRODUCT MODELS PAGE NOS.
TRISTAR SERVICES OFFERS
Most Complete, Competent And KnowledgeableContract Services Offer For You
Flange management system
Pre-Commissioning, Commissioning and Start up Services
Maintenance (Asset Management, Shutdowns & Technical support)
Offshore Bolting Services
Cold Cutting
Tube Expansion
FLANGE MANAGEMENT SYSTEM
OFFSHORE BOLTING SERVICES
COLD CUTTING TUBE EXPANSION
MAINTENANCE (ASSET MANAGEMENT,SHUTDOWNS & TECHNICAL SUPPORT)
PRE-COMMISSIONING,COMMISSIONING AND START UP SERVICES
TRISTAR ALWAYS GEARED UP TO SUPPORT WITH HIGHER RELIABILITY
The team TRISTAR work dedicated with the attitude of quality conscious approach
ESSENTIAL ELEMENTS OF A TRISTAR
MANAGEMENT SYSTEM
1) Job Ownership
2) Technology & Practice
3) Criticality assessment
4) Training & Competence
5) Records Data Management & Tagging
6) In-Service Inspections
7) Management of Leaks
STRATEGIC COMPETENCIES
1. FLANGE MANAGEMENT SYSTEM
Flange manager is a joint integrity data management program. Joint integrity is about
ensuring that joints are leak free for the life of a facility; legislation & public expectation
require nothing less. Recording and managing the information associated with the
tightening of joints is a central issue of joint integrity management. Best practice guidelines
such as that published by the Energy Institute & ASME require that joint assembly records
be maintained. The purpose of flange management is to facilitate compliance with this
requirement whilst providing an interface that is both powerful and easy to use.
2. BOLTING SOFTWARE
Our software provides advanced support for your bolt tightening requirements. It is easy to
use & provides procedures & documentation for multiple bolted joint projects.
3. CUSTOMER SUPPORT - Satisfaction Guaranteed
We offer you 24/ 7 support, Tristar technicians are dedicated to zero waiting time,
delivering expert and timely assistance, and back each other up in the field to provide you
with reliable service.
4. UTRASONIC LOAD TESTING
Indroduces the NEW TLM that measures and track STUD elongation in conjunction with
standard torque tools. It manages multiple readings per bolt, it is with window based
functionality.
TU ULTRA SERIES ACCESSORIES
4
3
2
1 1615
14
13
12
11
108
9
7
6
5
U.S. Patent No. 6,223,836
1
TU ULTRA FEATURES
Patented Mono-Body HousingA TorcUP exclusive!
Balanced Drive RodSide load-free piston movement
Multi Tooth - Drive SegmentEnsures up to 27 degree torque stroke
Anti-Back Lash MechanismProvides hands free operation
Laser Engraved Torque ChartNo more searching for charts
Multi-Tooth RatchetTMStrong Vascomax teeth provide strength,
accuracy and 27 degree torque stroke
One Piece Drive PlateTMOne piece Vascomax drive plate
provides longer life durability
Push-Through DriveSimply push to switch from loosen to tighten
Single Seal PistonAssures extended maintenance free operation
Direct Housing ReactionAllows use of tool without reaction arm
Steel Reaction BootField replaceable feature protectsreaction arm
Long Length Reaction ArmAllows for reaction on all applications
Reaction Arm Release ButtonProtected within reaction arm housing
360° x 360° SwivelProtected within reaction arm housing
No Drip Quick Connect CouplersAssures easy and safe operation
Steel Alloy PistonRobust composition allows for longeroperation cycle
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC
......
......
......
......
......
4.20 5.30 7.14 7.81 9.22 10.19 11.50
4.82 6.20 8.45 9.25 9.44 12.32 15.38
6.34 8.20 11.19 12.25 16.09 16.33 20.40
0.98 1.29 1.75 1.91 1.31 2.46 3.10
2.00 2.63 3.61 3.95 4.86 5.26 6.58
2.79 3.68 5.06 5.43 7.15 7.57 8.89
4.42 5.81 7.98 8.72 10.88 11.63 14.29
106.7 134.6 181.4 198.4 234.3 258.8 292.1
122.4 157.5 214.6 235.0 239.7 321.9 390.7
161.0 208.3 284.2 311.2 408.7 414.8 518.2
24.9 32.8 44.5 48.5 58.7 62.5 78.7
50.8 66.8 91.7 100.3 123.4 133.6 167.1
70.9 93.5 128.5 137.9 181.6 192.3 225.8
112.3 147.6 202.7 221.5 276.4 295.4 363.0
3/4” 1” 1 ½” 1 ½” 2 ½” 2 ½” 2 ½”
127 330 740 1100 1940 2720 5800
1270 3330 7400 11010 20625 27200 58000
172 447 1003 1491 2630 3687 7862
1722 4514 10031 14925 27964 36872 78625
+/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3%
100% 100% 100% 100% 100% 100% 100%
100% 100% 100% 100% 100% 100% 100%
3.9 9 19 29 61 70 130
1.7 4.1 8.6 13.1 27.6 31.7 59.8
2 2 2
2 2 2
2
3
HEAVY DUTY IMPACT SOCKETS IMPERIAL SIZES
Torcup high quality imperial size heavy duty sockets are designed and manufactured for use with all Torcup bolting
products, including Hydraulic Torque Wrenches and Impact Wrenches. The range of imperial Impact Sockets offers 47
models, with square drives from 3/4” to 2.1/2” and across flat sizes upto 6.7/8. Long length, bi-hexagonal and special
sockets are available on request.
ModelNo.
SquareDrive
Nut AFInches
Dimensions in mm
D1 D2 S T L
TI427F 3/4” 1.1/6 41 44 48 23 90
TI431F 3/4” 1.1/4 49 44 52 24 90
TI436F 3/4” 1.7/16 52 44 56 28 90
TI441F 3/4” 1.5/8 57 44 59 36 90
TI446F 3/4” 1.13/16 67 44 64 36 90
TI451F 3/4” 2 73 54 67 39 90
TI455F 3/4” 2.3/16 78 54 71 41 94
TI460F 3/4” 2.3/8 82 54 75 45 98
TI527F 1” 1.1/16 46 54 55 23 100
TI531F 1” 1.1/4 51 54 57 24 100
TI536F 1” 1.7/16 54 54 60 28 100
TI541F 1” 1.5/8 63 54 64 36 100
TI546F 1” 1.13/16 70 54 69 36 100
TI551F 1” 2 73 54 72 39 100
TI555F 1” 2.3/16 82 54 80 41 105
TI560F 1” 2.3/8 88 54 85 45 112
TI565F 1” 2.9/16 92 54 85 46 118
TI570F 1” 2.3/4 96 54 88 50 124
TI575F 1” 2.15/16 100 86 92 57 124
TI579F 1” 3.1/8 105 86 97 57 132
TI588F 1” 3.1/2 121 86 104 62 140
TI597F 1” 3.7/8 135 86 112 62 143
ModelNo.
SquareDrive
Nut AFInches
Dimensions in mm
D1 D2 S T L
TI646F 1.1/2” 1.13/16 76 86 86 36 130
TI651F 1.1/2” 2 81 86 90 39 130
TI655F 1.1/2” 2.3/16 88 86 95 41 140
TI660F 1.1/2” 2.3/8 96 86 98 45 140
TI665F 1.1/2” 2.9/16 102 86 102 46 140
TI670F 1.1/2” 2.3/4 108 86 102 50 150
TI675F 1.1/2” 2.15/16 116 86 108 57 150
TI680F 1.1/2” 3.1/8 120 86 110 62 150
TI690F 1.1/2” 3.1/2 135 125 118 65 170
TI6100F 1.1/2” 3.7/8 148 125 128 75 190
TI6106F 1.1/2” 4.1/4 155 125 133 80 190
TI6120F 1.1/2” 4.5/8 175 150 149 94 200
TI780F 2.1/2” 3.1/8 135 125 140 62 190
TI796F 2.1/2” 3.7/8 155 125 150 70 190
TI7115F 2.1/2” 4.1/2 180 150 170 90 210
TI7125F 2.1/2” 5 195 150 175 98 220
TI7135F 2.1/2” 5.3/8 205 150 180 102 220
TI7145F 2.1/2” 5.3/4 220 150 180 105 230
TI7155F 2.1/2” 6.1/8 230 180 190 110 250
TI7165F 2.1/2” 6.1/2 240 180 200 120 -
TI7175F 2.1/2” 6.7/8 255 180 200 120 -
NOTE: ALL ABOVE SIZES ARE AVAILABLE IN LONG TYPE WITH PART NO. TIL SERIES.
Ø
T
Ø
4
HEAVY DUTY IMPACT SOCKETS METRIC SIZES
Torcup high quality metric size heavy duty sockets are designed and manufactured for use with all Torcup bolting
products, including Hydraulic Torque Wrenches and Impact Wrenches. The range of metric Impact Sockets offers 56
models, with square drives from 3/4” to 2.1/2” and across flat sizes up to 145mm. Long length, bi-hexagonal and special
sockets are available on request.
NOTE: ALL ABOVE SIZES ARE AVAILABLE IN LONG TYPE WITH PART NO. TIL SERIES.
ModelNo.
SquareDrive
Nut AFmm
Dimensions in mm
D1 D2 S T L
TI424 3/4” 24 40 44 46 21 90
TI427 3/4” 27 41 44 48 23 90
TI430 3/4” 30 44 44 52 24 90
TI432 3/4” 32 49 44 52 26 90
TI436 3/4” 36 52 44 55 28 90
TI441 3/4” 41 57 44 59 36 90
TI446 3/4” 46 67 44 64 37 90
TI450 3/4” 50 70 54 67 39 90
TI455 3/4” 55 78 54 71 41 94
TI460 3/4” 60 82 54 75 45 98
TI524 1” 24 42 54 55 21 100
TI527 1” 27 46 54 55 23 100
TI530 1” 30 50 54 57 24 100
TI532 1” 32 51 54 57 26 100
TI536 1” 36 54 54 60 28 100
TI541 1” 41 63 54 64 36 100
TI546 1” 46 70 54 69 36 100
TI550 1” 50 73 54 72 36 100
TI555 1” 55 82 54 76 41 105
TI560 1” 60 86 54 82 45 112
TI565 1” 65 92 54 85 46 118
TI570 1” 70 96 54 88 50 124
TI575 1” 75 100 86 92 57 124
TI580 1” 80 105 86 97 62 132
TI585 1” 85 115 86 100 62 132
TI590 1” 90 127 86 104 62 140
TI595 1” 95 135 86 106 62 140
TI5100 1” 100 135 86 112 62 143
ModelNo.
SquareDrive
Nut AFmm
Dimensions in mm
D1 D2 S T L
TI636 1.1/2” 36 64 86 80 28 130
TI641 1.1/2” 41 69 86 83 32 130
TI646 1.1/2” 46 76 86 86 36 130
TI650 1.1/2” 50 81 86 90 39 130
TI655 1.1/2” 55 88 86 95 41 140
TI660 1.1/2” 60 96 86 98 45 140
TI665 1.1/2” 65 102 86 102 46 140
TI670 1.1/2” 70 108 86 102 50 150
TI675 1.1/2” 75 116 86 108 57 150
TI680 1.1/2” 80 120 86 110 62 150
TI685 1.1/2” 85 130 86 115 62 170
TI690 1.1/2” 90 135 125 118 65 170
TI695 1.1/2” 95 140 125 123 70 170
TI6100 1.1/2” 100 148 125 128 75 190
TI6105 1.1/2” 105 155 125 133 80 190
TI6100 1.1/2” 110 161 150 138 85 200
TI6115 1.1/2” 115 161 150 143 94 200
TI780 2.1/2” 80 135 125 140 62 190
TI785 2.1/2” 85 140 125 140 62 190
TI790 2.1/2” 90 145 125 140 65 190
TI795 2.1/2” 95 155 125 150 70 190
TI7100 2.1/2” 100 160 125 150 75 200
TI7105 2.1/2” 105 165 125 160 80 200
TI7110 2.1/2” 110 174 150 160 85 210
TI7115 2.1/2” 115 180 150 170 90 210
TI7130 2.1/2” 130 195 150 175 98 220
TI7145 2.1/2” 145 220 150 180 105 230
Ø
T
Ø
5
TX SERIES ACCESSORIES
Patented “Peanut-Shaped” CylinderFit both the cylinder and link in confined areas
Engagement RodAutomatically engages link on the first stroke
Never-Lock Drive PawlEnsures tool will NEVER lock on
Multi-Tooth RatchetAllows for 27° torque stroke accuracy
One Piece Drive PlateRobust alloy provides for small nose radius
Link PinOne pin for link to cylinder engagement,no tools required
In-Line Reaction PadAssures torsion free reaction every time
Steel Alignment PinAssures equal load displacementbetween side plates
Completely Flat DesignCylinder and link width areequal for tight fits
360° x 360° SwivelAllows hose to be clearedon all applications
Proprietary Piston SealPatented technology providesyears of maintenance free use
SliderPrevents wear of piston or drive plateReduces costly repairs
1
2
3
4
5
6
7
8
9
10
11
12
U.S. Patent No. 6,223,836
TU ULTRA FEATURES
TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC
6
22
2
2
22
2 22
2
2
2
2
2 22
2
2
2
2
2
2
2
2
2
2
22
2
2
2
2
2 2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 2
TX SERIES Low Profile Hex Link Part Numbers
22
2
2
2
2
2
2
2
2
2
2
2
222
2
2
22
22
2
2
2
2
2 2
2222222
2
222222222222222
222222222 2
2 22 22 22 22 22 22 2
2
2
2
2
2
2
2
2
222222222222
2
2 2222
22
2
2
2222222222222
2
2
22222222222222
2
2
2
2
2
2
222222222222
2
2
2
2
2
2
2
2
2
2
22222222222
2
2
22222222222
22
222222222222
22
222222222222
22
222222222222
22
222222222222
22
222222222222
22
2222
22
22222222222222
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
22
2
2
2
2
2
2
2
2 2 (Continued)
2
2
2
7
WRENCH SIZE (A/F) STRAIGHT RING TYPE OPEN JAW TYPEOFFSET HANDLE TYPE
HEAVY DUTY SLUGGING/STRIKING WRENCHES / BACKUP WRENCHES
8
TYPES OF SLUGGING WRENCHES
TBW SERIES BACKUP WRENCH
STRAIGHT RING TYPEOFFSET HANDLE TYPEOPEN JAW TYPEPODGER / TOMM SPANNERSBOX RING TYPESQUARE DRIVE TYPE SLUGGING WRENCHES
NOTE : ALL SIZES ABOVE 130 mm ARE AVAILABLE ON REQUEST
THE ONLY BACKUP YOU NEED THE TORPUPTBW SERIES BACKUP WRENCHELIMINATES THE NEED FOR STRIKER WRENCHES,SHIMS AND VICE GRIP STYLE BACKUP WRENCHES
16
78/ ”6 1
2/ ”63/ ”73
16/ ”7
58/ ”7
78/ ”7
78/ ”7
316/ ”7
78/ ”6
716/ ”7
716/ ”7
58/ ”7
To reduce the female hexagon A/F size of the TX Series these TorcUP hexagon reducer bushes offer an easy and economical solution. Just select your outside A/F size (i.e ratchet head A/F size) and the required inside A/F size to determine the model number.
6 12/ ”
6 ”78/
716/ ”7 6 ”7
8/
16/ ”7 7
58/ ”7
TX-32-350-312TX-32-387-312TX-32-387-350TX-32-412-350TX-32-412-387TX-32-462-387TX-32-462-425TX-32-500-425TX-32-500-462TX-32-531-462TX-32-531-500TX-32-575-500TX-32-575-573TX-32-612-573TX-32-612-575TX-32-650-575TX-32-650-612TX-32-687-612TX-32-687-650TX-32-718-650TX-32-718-687TX-32-743-687TX-32-743-718TX-32-762-718TX-32-762-743TX-32-787-743TX-32-787-762
88
OutsideA/F size
716/ ”1 161
716/ ”1 1
4/ ”15
8/ ”15
8/ ”113
16/ ”113
16/ ”1
2”
2”3
16/ ”23
16/ ”23
16/ ”23
8/ ”23
8/ ”23
8/ ”29
16/ ”29
16/ ”29
16/ ”23
4/ ”23
4/ ”23
4/ ”215
16/ ”215
16/ ”215
16/ ”21
8/ ”31
8/ ”31
8/ ”31
2/ ”31
2/ ”37
8/ ”37
8/ ”31
8/ ”41 ”8/45
8/ ”45
8/ ”4
5”
5”5
16/ ”55
16/ ”53
4/ ”53
4/ ”51
8/ ”61
8/ ”61
2/ ”61
2/ ”6
14/ ”1
716/ ”1
716/ ”1
58/ ”1
58/ ”1
58/ ”1
1316/ ”1
1316/ ”1
2”13
16/ ”1
2”3
16/ ”2
2”3
16/ ”23
8/ ”23
16/ ”23
8/ ”29
16/ ”23
8/ ”29
16/ ”23
4/ ”29
16/ ”23
4/ ”215
16/ ”215
16/ ”21
8/ ”31
8/ ”31
2/ ”31
2/ ”37
8/ ”37
8/ ”31
4/ ”41
4/ ”45
8/ ”45
8/ ”4
5”
5”3
8/ ”53
8/ ”53
4/ ”53
4/ ”51
8/ ”6
TX-1-125-106TX-1-143-106TX-1-143-125TX-1-162-125TX-1-162-143
TX-2-125-106TX-2-143-106TX-2-143-125TX-2-162-125TX-2-162-143TX-2-181-143TX-2-181-162TX-2-200-162TX-2-200-181TX-2-218-162TX-2-218-181TX-2-218-200TX-2-237-181TX-2-237-200TX-2-237-218TX-2-256-200TX-2-256-218TX-2-256-237
TX-4-125-106TX-4-143-106TX-4-143-125TX-4-162-125TX-4-162-143TX-4-181-143TX-4-181-162TX-4-200-162TX-4-200-181TX-4-218-162TX-4-218-181TX-4-218-200TX-4-237-181TX-4-237-200TX-4-237-218TX-4-256-200TX-4-256-218TX-4-256-237TX-4-275-218TX-4-275-237TX-4-275-256TX-4-293-237TX-4-293-256TX-4-293-275TX-4-312-256TX-4-312-275TX-4-312-293
TX-8-237-200TX-8-237-218TX-8-256-200TX-8-256-218TX-8-256-237TX-8-275-218TX-8-275-237TX-8-275-256TX-8-293-237TX-8-293-256TX-8-293-275TX-8-312-256TX-8-312-275TX-8-312-293TX-8-350-293TX-8-350-312TX-8-387-312TX-8-387-350TX-8-412-350TX-8-412-387
TX-16-293-237TX-16-293-256TX-16-293-275TX-16-312-256TX-16-312-275TX-16-312-293TX-16-350-293TX-16-350-312TX-16-387-312TX-16-387-350TX-16-412-350TX-16-412-387TX-16-462-387TX-16-462-425TX-16-500-425TX-16-500-462TX-16-531-462TX-16-531-500
1/ ”67/ ”6
14/ ”1 1
16/ ”11/ ”
InsideA/F size Model NumberModel Number Model Number Model Number Model Number Model Number
Height-3.24”Height-0.78” Height-1.25” Height-1.63” Height-2.05” Height-2.50”TX-32TX-1 TX-4 TX-8 TX-16TX-2
9
IMPERIAL HEXAGON REDUCER BUSHES
H
H= Height
10
Model number Model number Model number Model number Model number Model number
TX-1 TX-4 TX-8 TX-32TX-16TX-2
TX-1-30-24TX-1-32-24TX-1-32-27TX-1-36-30TX-1-41-36
TX-2-Not AvailableNot AvailableTX-2-36-30TX-2-41-36TX-2-46-36TX-2-46-41TX-2-50-41TX-2-50-46TX-2-55-41TX-2-55-46TX-2-55-50TX-2-60-46TX-2-60-50TX-2-60-55TX-2-65-50TX-2-65-55TX-2-65-60
30-24
TX-4-36-30TX-4-41-36TX-4-46-36TX-4-46-41TX-4-50-41TX-4-50-46TX-4-55-41TX-4-55-46TX-4-55-50TX-4-60-46TX-4-60-50TX-4-60-55TX-4-65-50TX-4-65-55TX-4-65-60TX-4-70-55TX-4-70-60TX-4-70-65TX-4-75-60TX-4-75-65TX-4-75-70TX-4-80-65TX-4-80-70TX-4-80-75
TX-8-60-50TX-8-60-55TX-8-65-50TX-8-65-55TX-8-65-60TX-8-70-55TX-8-70-60TX-8-70-65TX-8-75-60TX-8-75-65TX-8-75-70TX-8-80-65TX-8-80-70TX-8-80-75TX-8-85-70TX-8-85-75TX-8-85-80TX-8-90-75TX-8-90-80TX-8-90-85TX-8-95-80TX-8-95-85TX-8-95-90TX-8-100-85TX-8-100-90TX-8-100-95TX-8-105-90TX-8-105-95TX-8-105-100
TX-16-75-60TX-16-75-65TX-16-75-70TX-16-80-65TX-16-80-70TX-16-80-75TX-16-85-70TX-16-85-75TX-16-85-80TX-16-90-75TX-16-90-80TX-16-90-85TX-16-95-80TX-16-95-85TX-16-95-90TX-16-100-85TX-16-100-90TX-16-100-95TX-16-105-90TX-16-105-95TX-16-105-100TX-16-110-95TX-16-110-100TX-16-110-105TX-16-115-100TX-16-115-105TX-16-115-110TX-16-135-110TX-16-135-115TX-16-135-120
OutsideA/F size
InsideA/F size
36
41
46
46
50
50
55
55
55
6060
60
65
65
65
7070
70
7575
75
8080
808585
859090
90
95
95
95100
100100
105
105
30
36
36
41
41
46
41
46
50
4650
55
50
55
60
5560
65
6065
70
6570
757075
807580
85
80
85
9085
9095
90
95
30 24
32 27
32 24
Height-19.8mm Height-31.8mm Height-41.4mm Height-52.1mm Height-63.5mm Height-82.3mm
TX-16-60-55TX-16-65-50TX-16-65-55TX-16-65-60TX-16-70-55TX-16-70-60TX-16-70-65
TX-32-85-80TX-32-90-75TX-32-90-80TX-32-90-85TX-32-95-80TX-32-95-85TX-32-95-90TX-32-100-85TX-32-100-90TX-32-100-95TX-32-105-90TX-32-105-95TX-32-105-100TX-32-110-95TX-32-110-100TX-32-110-105TX-32-115-100TX-32-115-105TX-32-115-110TX-32-135-110TX-32-135-110TX-32-135-130TX-32-145-110TX-32-145-115TX-32-145-130TX-32-160-130TX-32-160-145TX-32-175-145TX-32-175-160TX-32-190-160TX-32-190-175TX-32-200-175TX-32-200-185
105
110
110110
115
115115
135135
135
100
95
100105
100
105110
110115
120110115130
130
145
145
160
160
175
175
185
145145145
160
160
175
175
190
190
200
200
METRIC HEXAGON REDUCER BUSHES
EP, AP & THP SERIES
11
THP 101 SERIES
2
2
Full Automatic Power Pack
Powerful, Efficient, Compact, Faster.
Reliability High reliability of bolting processwithout pressing the button again and again
Heavy Duty MotorPower rating 1.5HP at 800bar
High pressure Thermoplast Twin Hoses
Mounted with working hours counter
Noiseless & vibration free operation(Motor / Pump immersed with oil)
SafetyPower Pack Switches off automaticallyif temperature rises above 80° C
Oil CoolerInbuilt heat exchanger to cool the system
PLC controlled systemEffectively controlled operations of power pack
Standard carrying handle provided
Rugged RemoteRemote pendant to control motor / pump
Enhanced reservoirAvailable in 8 Lt
Flow Rate Available at 9.7LPM @ 100 bar at 0.97LPM @ 700 bar
EP SERIES FEATURES
2
2
High Output 2Stage Pumps
Advanced Circuit TechnologyFewer components and wiring reduceweight & increases dependability
Powerful, Efficient, Compact
Lightweight MotorPermanent Magnet Motor is available in1.125 HP and 1.5 HP versions
Operates At Full PressureOn a 20 amp @115 VAC circuit, makes the pump ideal to use with an extension cord
Low Profile Design Simplifies TransportSite gauge enables operator to monitorreservoir oil levels. Powder coated reservoirsstand up to the harshest environments.“Easy-Pour” fill and drain hole makespreventative maintenance quick and easy.
Enhanced ReservoirsAvailable in 1 and 1.5 Gallons
Quadra-Torc FunctionAvailable in single and multi-port designs for running multiple tools simultaneously
Lightweight, Ergonomic PendantIndustrial ergonomic rocker switches easy toactivate, reducing hand fatigue. Waterresistant sealed switches operate on 12 VCD.
Roll Cage & Heat Exchangers Available
Auto-Dump
Replaceable Motor Brushes & ArmatureIncreases serviceability
10’ Pendant StandardOn all Torque Powerpump models
Relieves all pressure from hoses
AP SERIES FEATURES
2
2
Heavy Duty Air MotorPowerful 4 HP industrial duty air motorruns on 50cfm/100 PSI
High Output 2Stage Pumps
Quadra-Torc Function (Optional)Available in single and multi-port designsfor running multiple tools simultaneously
Quiet OperationApproximately 80dB @ 10,000 PSI
Rugged Remote10’ remote pendant to control motor and valve
Auto-DumpRelieves all pressure from hoses
Filter-LubricatorSupplied with high flow F/R/L for longtrouble free operation
1.5 Gallon Reservoir
Precise PSI/BAR 4” Pressure Gauge
Quick Connect CouplersEach pump and hose is fitted with quickconnect, no-drip, threadless safety couplers,with 2:1 safety ratio
Supplied with dual non-conductiveHigh pressure hose with couplers
Standard carrying handle providedOptional roll cage available to protect motor
Low Center of GravityFor more stability
For Use In Flammable Environments
Serviceable Motor Vanes & Springs
TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC
222
2
2
1 3.8 1.5 1.5 15.7 9.5 5.7
2
2
2
22
2
EP SERIES AP SERIES
THP SERIES
230VAC
Also available to Connect & Operate 4 Torque Wrenches at a time.
Technical Data
Model No : THP101
Power Rating : 1.5HP
Maximum Pressure : 700Bar
Flow Rate : 9.7LPM @ 100Bar0.97 LPM @ 700Bar
Capacity : 8 Lt.
12
USABLE RESERVOIR CAPACITOR
RP SERIES ACCESSORIES
13
RAPTOR SERIES FEATURES
Hardened Alloy SteelFor durability and long cycle life
Bearings SupportFor loads experienced at the square drive
Multiple Stage Planetary Gear SystemWith optimized tooth design
Smooth Ball Bearing RotationGearbox housing independent from themotor handle
Lightweight Aluminum HandleProvides durable, slip resistant textured coating
Ultra-Efficient Air MotorDesigned for easy maintenance
Cartridge-Style ValvesAllow easy replacement
One Finger Trigger ControlFor forward and reverse
O-RingsSeal grease in while keeping water and dirt out
Thrust BearingsIsolate the motor when used in all orientations
Bearing SleevesLow friction, high strength that gears run on
Chrome Steel PinsIn each gear stage
Offset Gear Box
Case available with all RP tools
1
2
3
4
5
6
7
8
9
10
11
12
TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC
2
2
2
2
2 22
2
2
2
2 2
2
2
2
2
2
2
2
2
2
2
22
2
2
14
13/4”
TRISTAR TSL-Series Light Weight and Compact Shear Wrenches provides consistent, reliable Torque Tightening and
Shearing to the Tension Control Bolts.
TRISTAR Electric Shear Wrenches are capable of achieving Controllable Torque Range of 5000 Nm with supported
Bolt Sizes upto M36.
All Shear Wrenches are Calibrated and Certified at our in-house test bench facility.
TSL - SERIES ELECTRIC SHEAR WRENCH
Model No. Bolt Sizes Torque Speed(mm) (Nm) (Rpm) (Kg)
Weight
TSL-16 M12,M16 320 36 3.8
TSL-20 M12, M6, M20 540 24 6
TSL-22 M16,M20,M22 910 20 6.8
TSL-24 M20,M22,M24 1200 14 8
TSL-27 M22,M24,M27 1700 12 8.3
TSL-30 M24,M27,M30 2500 5 10.5
TSL-33 M27,M30,M33 3500 5 15
TSL-36 M30,M33,M36 3500 2.5 17
15
Switch
Eject Lever
Bracket Assembly
Mechanical Assembly
Motor Assembly
Power Cord
TRISTAR
TET SERIES ELECTRIC TORQUE WRENCH
ISTTR AR
Model Torque Direct Hex RPM Weight Overall Length A Overall Diameter(Nm) Available (kg) (mm) Width C D
TET-3 100-300 M10, M12, M16 28 4 240 267 60
TET-5 200-500 M12, M16, M20 20 4.2 271 267 60
TET-7 300-700 M16, M20, M22 18 4.6 221 269 69
TET-9 400-900 M20, M22, M24 16 5.1 238 275 77
TET-12 500-1200 M22,M24, M27 14 6.3 225 287 86
TET-17 800-1700 M24, M27, M30 12 7 286 287 87
TET-21 1000-2100 M27, M30, M33 10 7.2 274 286 100
TET-25 1100-2500 M30, M33, M36 5 9 283 293 99
TET-35 1700-3500 M33,M36, M42 4.5 15 283 293 99
TET-50 2000-5000 M42, M95, M98 2.5 17 375 301 115
16
ModelRange (Nm) Speed (min-1) (Kg)
Torque Rotation Weight Square Drive
TES-3 100-300 28 4.5 3/4”
TES -5 200-500 16 5. 3/4”
TES -7 350-700 13 5.3 1”
TES -9 400-900 16 5.7 1”
TES -12 500-1200 11.5 6.5 1”
TES -17 800-1700 4.5 7.0 1.1/2”
TES -21 1000-2100 5.5 7.7 1.1/2”
TES -25 1000-2500 5 8.0 1.1/2”
TES -35 1700-3500 4 10.5 1.1/2”
TES -40 2000-4000 3 11.0 1.1/2”
TES -60 3000-6000 2 21.0 1.1/2”
TES -100 5000-10000 1 31.0 2.1/2”
ISTATR R
A
B
CD
E
F
G
MANUAL TORQUE WRENCHES
Tristar Click type Torque Wrenches are of an innovation design concept, providing consistently accurate readings and rugged, (Trouble Free) Performance. Our Torque Wrenches have a proven performance record and we offer a Free Replacement Guarantee on our complete range of Torque Wrenches, against any premature failure.
We also offer Torque Wrenches of following types:
Open Jaw Fixed Head TypeThese types of Torque Wrenches are available in standard Across Flat sizes from 10 mm to 46 mm with torque preset to one value as per bolt torque capacity or customer requirement. These torque wrenches can be used directly on bolt, there is no need of sockets.
Bi-Hex Ring TypeThese types of Torque Wrenches are available in standard Across Flat sizes from 10 mm to 46 mm with torque preset to one value as per bolt torque capacity or customer requirement. These torque wrenches can be used directly on bolt, there is no need of sockets.
Preset Torque Production TypeThese types of Torque Wrenches are designed specifically for use on production lines where many fasteners to be tightened to the same torque value. It improves working efficiency of workman and the production works will complete.
A PRECISION TOOL CUM INSTRUMENT:
TORQUE WRENCHESUNIT
WEIGHTOVERALL LENGTH
SQUARE DRIVEMODEL NO.
Non-Ratcheting Ratcheting Nm Kgf.m Lbf.in Lb.ft Inches mm kgs.
TVT-100A TVTR-100A 2.5-11 0.3-1.1 20-100 2-8 3/8” 320/360 0.65
TVT-300A TVTR-300R 5-35 0.5-3.5 40-300 4-25 3/8” 430/465 0.85
TVT-600A TVTR-600R 12-68 1.2-7 100-600 10-50 1/2” 485/530 1.5
TVT-1200A TVTR-1200A 25-135 3-14 200-1200 20-100 1/2” 545/595 2.0
TVT-2000A TVTR-2000A 50 - 225 5-23 400-2000 40-160 1/2” 610/660 3.0
TVT-3000A TVTR-3000A 70 - 330 7-35 600-3000 50 - 250 1/2” 835/890 4.0
TVT-5000A TVTR-5000A 140 -560 14-57 1200-5000 100-410 3/4” 1120/1195 7.0
TVT-8400A TVTR-8400A 480 - 940 49-95 4200-8400 350-700 1” 1400/1485 12.0
NT-14 NT-14/R 135-540 14-56 1200-4800 100-400 3/4” 1120/1195 6.5
NT-14S NT-14S/R 135-780 14-78 1200-6640 100-500 3/4” 1110/1195 7.0
NT-49 NT-49/R 475-1050 49-105 4200-9300 350-750 3/4” 1390/1480 15.0
NT-55 NT-55/R 540-1380 55-140 4800-12250 400-1000 1” 1305/1340 18.0
NT-105 NT-105/R 1000-1900 105-195 8800-16820 750-1400 1” 1305/1340 18.0
NT-170 NT-170/R 1350-2700 135-275 11950-24000 1000-2000 1” 1450/1530 23.5
RI AT ST R
TRISTAR
T SRI TAR
T STRI AR
TRISTAR
17
TORQUE WRENCHTQL Industrial Torque
TORQUE
TORQUE WRENCHTSP Pre-Set Torque
TORQUE
INTERCHANGEABLE TORQUE HANDLETAP Adjustable Torque
TORQUE
INTERCHANGEABLE OPEN ENDED HEADSTSH W B
L1L
H
MANUAL TORQUE WRENCHES
TRISTAR
IS A TR T R
A TRIST R
18
HAND TORQUE
MODEL NO.
Ft. lbs in. in.
MAXIMUM OUTPUTTORQUE
ESTIMATED BOLTCAPACITY
(S. QUALITY)
MULTI-PLICATION
FACTOR
FEMALE INPUT
SQUARE
MAJORDIAA
DEPTHB
RECOMMENDEDTORQUEWRENCH
APPROX. WEIGHT WITH
REACTION PLATE
35000
AM-11/125
AM-13/125
17000
47500
965AM-9/125 7000 9500
MINC
MAXC
mm mm75
75
75
89
89
105
105
115
115
150
150
164
164
164
164
164
164
260
260
260
260
310
310
350
350
480
480
480
17000
80.0
57.0
52.0
35.5
3/4 315
195
195
550
125
125
125
1735
1735
4845
12500
12500
2.1/4
3.3/4
56
95
4.1/2
95
115
360
301
404
256
226
174
176
149
163
120
135
NT-14/S
TVT-2000A
NT-14/R
-
33.0
22.0
18.0
Fitted with AWUR
Fitted with AWUR
Fitted with AWUR
Fitted with AWUR
Fitted with AWUR
Fitted with AWUR
MANUAL TORQUE MULTIPLIER
AWUR-Anti Wind Up Ratchet
Fitted with AWUR
Fitted with AWUR
inch inch Thread Size
MODELNO.
GearRatio
TorqueCapacity
Max.Height Diameter Weight Input
DriveOutputDrive
Suitable forBolt Size
19
3/8” HEAVY DUTY IMPACT WRENCH
TP 22 TP 21 TP 20
3/4” HEAVY DUTY IMPACT WRENCH
TP 40TP 41TP 42
TRISTAR PNEUMATIC IMPACT WRENCHES
TP 6
1-1/2” HEAVY DUTY IMPACT WRENCH
Length
(mm)
475TP-6
Length
(mm)
257
243
229
1” HEAVY DUTY IMPACT WRENCH
TP 52 L TP 52 TP 51
½” HEAVY DUTY IMPACT WRENCH
TP 31TP 32
Length
(mm)
185
190
193
Length
(mm)
155
162
168
ACCESSORIES FOR
PNEUMATIC & HYDRAULIC TOOLS
4-WAY MULTI SPLIT BLOCK QUICK CONNECT COUPLINGS
HYDRAULIC HOSES
(inch)
(inch)(inch) (kg)
(kg)
(kg)(inch)
TP 30
4,068
(rpm)
Weight
(Kg)
16.5
9
6.3
Length
(mm)
628
300
254
(inch)(rpm)
(rpm)(rpm) (rpm)
(rpm)
20
Puller
Load Cell
Bridge
Nut Rotator
Typical Applications
• Pipeline Flanges
• Pressure Vessels
• Valves and Pumps
• Manways
• Heat Exchangers
• Diesel Engines
• Cranes
• Presses
• Steam and Gas Turbines
• Shaft Couplings
• Coal and Rock Grinders
• Catalyst Reactors
• Wind Turbines
• Electric & Steam Generators
HYDRAULIC BOLT TENSIONERS - 1500 Bar
21
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
M39
M42
M45
M48
M52
M56
M60
M64
M64
M68
M72
M76
M76
M80
M85
M90
M95
M100
M110
M120
M125
M130
M140
M150
-
3/4”
-
7/8”
1
1-1/8”
-
1-1/4”
1-3/8”
1-1/2”
1-1/2”
1-5/8”
1-7/8”
1-7/8”
2”
2-1/4”
-
2-1/2”
2-1/2”
-
2-3/4”
3”
3”
-
3-1/4”
3-1/2”
3-3/4”
4”
4-1/2”
4-3/4”
5”
5-1/4”
5-1/2”
5-3/4”
897
15
1245
1843
2640
59.7
83
123
176
133
163
193
233
61
73
86.5
110
208
251
254
286
120
135
150
175
60
62
62
73
86-93
106-114
129-135
155-167
6
10
15
24
ModelBolt size Cylinder Stroke Area
A B C D
Dimension
E FWeight
Metric Inch KNmm 2cm mm mm mm mm mm mm kg
TBT-3
TBT-5
TBT-9
TBT-13
TBT-19
TBT-27
TBT-54
TBT-44
10 234 15.7 75 32.5 168 90 62 47-51 2
498 33 102 45 187 187 60 65-71 4
4384
5380
251
317
280
325
111-121
126-141
304-338
354-388
181-197
202-216
37-40
42-47
210-233
243-275
45
73
HYDRAULIC BOLT TENSIONER SPECIFICATIONS.
22
The air operated pumps are designed considering the safety, reliability and maximum operator comfort. All the pressure connections are facing away from operator.
Model No : TBP-100Consumption of Free Air 800 litres per minute (28 standard cubic feet per minute) Air Pressure Required 4 - 7 bar (60 - 100 psi) Finish Pressure Gauge Dual Scale 0 - 2000 bar (0 - 29000 psi) Working Pressure 1500 bar
Model No. THP 15Maximum Working Pressure :- 1600 Bar Tank Size : 1.8 / 2.4 Ltr. The TRISTAR 2-stage hand pumps comes with pressure gauge as standard, this gives the user precise and safe control over the work carried out. The gauge is directly mounted onto the pump and is well protected by the specially designed pump lever.- Return connections on all pumps.- Robust design- Aluminium tank.- Easy and simple maintenance
TRISTAR AIR OPERATED HYDRAULIC
POWER PACK FOR BOLT TENSIONERS
TRISTAR HAND PUMPS FOR BOLT TENSIONERS
Design
Motor 230V/50Hz- 1,5 kW- Pressure 1600/2500 bar- Flow rate 0,9l/min- Tankvolume 4 liter- Active oil cooler- Documentation system
23
Hydraulic body with turnable, fixed support sleeve- Drive gear, teethed nut and gearbox- Automatic piston return- Hydraulic over stroke limiter- Treated surfaces wear and corrosion resistant- Ratchet wrench to turn the hexagon nut- Rotatable right-angle connector
Design
AS TECH MULTI-STAGE BOLT TENSIONING DEVICE WITH EXCHANGEABLE
TENSION NUT & ELECTRICAL HYDRAULIC POWER UNIT
- Made in Germany
24
Higher capacity and customized solutions on request.
Specifications are subject to change due to continual improvement.
2/3 JAW HYDRAULIC PULLERS WITH IN-BUILT PUMP
2/3 WITH SEPARATE PUMP
JAW HYDRAULIC / PULLERS
PULLER PACKAGE MODELS TCP TYPE
PUSH PULLER / THREE-IN-ONE HYDRAULIC TOOLS
TRISTAR HYDRAULIC PULLERS
Model Reach Spread Stroke Weight No. (mm) (mm) (mm) (kg.)
Max. Max.
TM 4 4 Ton 190 325 60 8.0
TM 6 6 Ton 230 380 70 9.8
TM 8 8 Ton 280 450 85 11.7
TM 12 12 Ton 305 485 85 14.8
TM 20 20 Ton 365 570 111 25.7
TM 30 30 Ton 465 680 111 36.0
Capacity Capacity
Hydraulic Cylinder
Housing
Chisel
Set of Allen Keys
Spacer Set
Packed in a Rugged Steel Tool Box.
TRISTAR HEAVY DUTY HYDRAULIC NUT SPLITTERS
Model Weight
lbs(kg)
StudDiameterinch (mm)
Nut A/Finch (mm)
STANDARD
TAS 308
TAS 314
TAS 404
TAS 500
TAS 506
1.3/4”-2.1/4”(45-57)
2”-2.1/2”(50-64)
2.1/2”-2.3/4”(64-70)
3”-3.1/4”(76-83)
3.1/4”-3.1/2”(83-89)
158(72)
163(74)
251(114)
256(116)
262(119)
2.5/8”-3.1/2”(70-89)
3.1/8”-3.7/8”(79-98)
3.3/4”-4.1/4”(95-108)
4.1/2”-5”(114-127)
4.7/8”-5.3/8”(124-136)
TAS 105
TAS 200
TAS 204
TAS 210
7/16”-7/8”(11-22)
5/8”-1 7/16”(16-36)
E
60
45°
30°
30°
30°
30°
60°
60°
60°
°
7/8”-1 1/4”(22 - 31)
1 5/16” - 2”(33-50)
20(9)
1 1/4”-1 1/2”(32-38)
1 3/8”-1 3/4”(39-44)
1 7/8”-2 3/8”(47-60)
2 1/16”-2 3/4”(52-70)
B
inch (mm)
3”(77.8)
3.12”(79.4)
3.75”(95.3)
4.12”(104.8)
4.12”(104.8)
1.05(38)
1.05”(38)
2 1/4”(57)
2 1/4”(57)
A
inch (mm)
17.75”(460)
18”(488)
22.75”(579)
23”(590)
23.5”(598)
11”(271)
11.29”(287)
15.16”(385)
16.10”(398)
Finch (mm)
0.75”(19)
0.86”(22.2)
1.14”(28.6)
1.14”(28.6)
1.14”(28.6)
0.39”(10)
0.51”(13)
0.55”(14)
0.70”(18)
C
inch (mm)
3.89”(99)
4.25”(108)
4.64”(118)
5.39”(137)
5.86”(149)
1.49”(38)
2.12”(54)
2.52”(64)
2.87”(73)
D
inch (mm)
8.42”(214)
8.42”(214)
9.88”(251)
9.88”(251)
9.88”(251)
4.13”(105)
4.25”(108)
6.45”(164)
6.45”(164)
21(10)
71(32)
72(33)
Designed for Operator Comfort
Removes Corroded Nuts Fast
Removes Frozen Nuts Safely
Fits Tight Spaces
Cuts through the Hardest Nuts
B
F
A
C
D
E
SWIN
G
TRISTAR Nut Splitter is supplied Complete with: Application
25
TRISTAR LIGHT WEIGHT NUT SPLITTER
Higher capacity and customized solutions on request.
Specifications are subject to change due to continual improvement.
The fast, sure and safe method to cut and
remove seized nuts.
Compact and ergonomic angled head design.
Heavy duty cutting tool, can be re-ground.
Application
Model Weight
lbs (kg)Hex Size
inch (mm)
Thread Sizeinch (mm)
STANDARD
TNS-35
TNS-50
TNS-90
1.61”-1.97”(41-50)
1.97”-2.36”(50-60)
2.36”-2.95”(60-75)
21(9.6)
29(13)
75(34)
M27-M33
M33-M39
M39-M48
TNS-5
TNS-10
TNS-15
TNS-20
0.37”-0.75”(10-19) M6-M12
E
0.75”-0.94”(19-24)
M12-M16
2(1)
0.94”-1.26”(24-32)
1.26”-1.61”(32-41)
M16-M22
M22-M27
B
inch (mm)
4.45”(113)
5.04”(128)
7.28”(185)
2.04”(52)
2.64”(67)
3.11”(79)
3.70”(94)
A
inch (mm)
3.74”(95)
4.17”(106)
6.14”(156)
1.57”(40)
2.12”(54)
2.52”(64)
3.07”(78)
F
inch (mm)
3.07”(78)
3.58”(91)
4.33”(110)
1.18”(30)
1.41”(41)
2.04”(52)
2.72”(69)
C
inch (mm)
0.83”(21)
0.98”(25)
1.06”(27)
0.31”(8)
0.47”(12)
0.51”(13)
0.78”(20)
D
inch (mm) inch (mm)
1.77” 10.43”(45) (265)
2.12” 11.69”(54) (297)
2.95” 14.05”(75) (357)
0.79”(20)
5.11”(130)
0.94”(24)
6.41”(163)
1.18”(30)
7.36”(187)
1.46”(37)
8.62”(219)
4(2)
6(3)
10(4.5)
26
TRISTAR FLANGE SPREADERS
SpecificationsImperial Metric
TPS- 10M Manual
Imperial Metric
TPS- 10H Hydraulic
HYDRAULIC FLANGE SPREADERS
Hydraulic Flange Spreaders are used for safety opening pipe flanges.
Available in capacities of 5 tons and 10 tons the versatility of both models enables the user to open flanges up to
92mm thick.
Operated with a standard hydraulic hand pump and connecting hose and supplied in a handy steel storage case,
Hydraulic Flange Spreaders can be operated individually, or as a pair when opening large diameter flanges.
Hydraulic Flange Spreaders takes minutes to open the toughest flanges without the risks of sparks caused by hammer
blows and chisels.
TFF-50 77 210 61 157 10 192 69 131 25 205 81
TFF-100 110 290 61 226 30 165 89 180 38 274 31
TFF-50 5 39 25 2x58 1150mm(45”) 19-29 3 - 29 30 - 56
TFF-100 10 55 78 2 x 93 1900mm(75”) 32 - 41 3 - 29 30 - 56
27
Lifting force - 16 Tons per tool.
Access gap of only 3/8” (9.5mm) needed.
3/4” (19.0mm) of vertical lift available from each step.
Max. height of 50mm on 4th step.
Automatic spring return retraction.
Interlocking first step ensures safe hold.
No Slippage due to locking.
Will lift in a straight vertical place.
Special Features :
Only requires an access gap of 1/4” (6 mm)
Robust Light weight Tool-Just 7.2 kg (16 lbs)
10,000 psi (700 Bar) generates 14.0 Tons spreading force.
Automatic Spring Return.
Locking at first step ensures on slippage increased safety.
Special Features :
VERTICAL LIFTING WEDGE THVW-10
Kit Options
• 1 x Hydraulic Vertical Lifting WedgeAssembly
• 1 x Safety Block• 1 x Instruction Manual• 1 x Carry Case
• 2 x Stepped Blocks• 2 x CSK M6 x 12mm• Countersunk Screws
SPREADING WEDGE THSW-10
MINI KIT
STEPPED BLOCK ACCESSORY
MAXI KIT
STANDARD KIT
• 1 x Hydraulic Spreading Wedge Assembly• 1 x 10,000 psi (700 Bar) Two Stage
Hydraulic Hand Pump• 1 x 10,000 psi (700 Bar) Hydraulic Hoses• 1 x Safety Block• 1 x Instruction Manual• 1 x Carry Case• Gross Weight: 17 kg
• 2 x Hydraulic Spreading Wedge Assembly• 1 x 10,000 psi (700 Bar)• Two Stage Hydraulic Hand Pump• 2 x 10,000 psi (700 Bar) Hydraulic Hoses• 2 x Safety Block• 1 x Instruction Manual• 1 x Carry Case• 1 x 10,000 psi Twin Valve manifold• Gross Weight: 28 kg
Kit Options
• 1 x Hydraulic Spreading Wedge Assembly• 1 x Safety Block• 1 x Stepped Block• 1 x Instruction Manual
MINI KIT
• 1 x Hydraulic Vertical Lifting Wedge Assembly• 1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump• 1 x 10,000 psi (700 Bar) Hydraulic Hose Length 6 feet• 1 x Safety Block• 1 x Stepped Block• 1 x Instruction Manual• 1 x Carry Case
STANDARD KIT
28
HYDRAULIC CYLINDERS / JACKS - 700 BAR
TO Series Standard
Multipurpose Jacks
TO 52TO 54TO 56
5
50100150
140190240
TO 102TO 104TO 106TO 108
50100150200
140190240290
10
TO 152TO 154TO 156TO 158
50100150200
150200250300
15
TO 202TO 204TO 206TO 208
50100150200
155205255305
20
TO 302TO 304TO 306TO 308
50100150200
180230280330
30
TO 502TO 504TO 506TO 508
50100150200
190240290340
50
TO 752TO 754TO 756TO 758
50100150200
195245295345
75
TO 1002TO 1004TO 1006TO 1008
50100150200
215265315365
100
TO 1502TO 1504TO 1506
50100150
225275325
150
TO 2002TO 2004TO 2006
50100150
240290340
200
TO 2502TO 2504TO 2506
250
100150200
295345395
TO 3002TO 3004TO 3006
100150200
305355405
300
TO 4002TO 4004TO 4006
100150200
330380430
400
TO 5002TO 5004TO 5006
100150200
350400450
500
TO 6002TO 6004TO 6006
100150200
370420470
600
TO 8002TO 8004TO 8006
100150200
385435485
800
TO 10002TO 10004TO 10006
100150200
450500550
1000
TSM Series Flat Jacks
16
8 12
TCS Series Compact
Profile Cylinders
16
Mutlipurpose Applications
Single Acting
Plain Ram
Spring Return
Best Solution where Minimal Stroke is Required
Base Mounting Holes For Easy Fixturing
Bronze Brazing on Stop Ring and Base of Plunger
Comes with Handle in Some Models
Flat Design Allows Operation in Close
tight Spaces
Single Acting and Spring Return
Grooved, Hardened Piston Absorbs Full Force
Provided With Carrying Handles in Some
Models
29
TSM 50TSM 100TSM 200TSM 300TSM 500TSM 750TSM 1000TSM 1500TSM 2000
51020305075
100150200
35455565608085100115
30
50
60
90
115
120
125
150
175
200
TCS 101
TCS 201
TCS 302
TCS 502
TCS 1002
TCS 1502
TCS 2002
10
20
30
50
100
150
200
TST Series Threaded
Nut Cylinders
High Tonnage Lifting Cylinders
Mechanical Threaded Locking for Safe operations
Perfect Solution for Construction activities
Customized Longer stroke available on special Request
5
250
250
250
250
250
250
250
250
250
345445
370470
400500
425525
450550
455555
475575
495595
520620
560660
600700
TST 502TST 504TST 506TST 508
TST 1002TST 1004TST 1006TST 1008
TST 1502TST 1504TST 1506TST 1508
TST 2002TST 2004TST 2006TST 2008
TST 2502TST 2504TST 2506TST 2508
TST 3002TST 3004TST 3006TST 3008
TST 4002TST 4004TST 4006TST 4008
TST 5002TST 5004TST 5006TST 5008
TST 6002TST 6004TST 6006TST 6008
TST 8002TST 8004TST 8006TST 8008
TST 10002TST 10004TST 10006TST 10008
HYDRAULIC CYLINDERS / JACKS - 700 BAR
TCH Series Hollow Ram Jacks
10
20
50
60
100
30
50
75
100
50
100
150
50
75
100
150
75
100
75
100
150
75
100
TCH300
TCH301
TCH302
TCH303
160
185
210
165
215
265
185
210
235
285
220
245
235
260
310
265
290
TCH500
TCH501
TCH600
TCH601
TCH602
TCH1000
TCH1001
TCH100
TCH101
TCH102
TCH200
TCH201
TCH202
Hollow Plunger design
Best suitable for pull and Push operation
Collar threads design to absorb full force
Enhanced side loading capacity
Threaded Ram with Safety Lock Nut
Single Acting and Single Return
Applications requiring sustained load holding
Provided With Carrying Handles in Some Models
10
15
20
25
30
50
75
100
150
200
250
300
400
500
600
800
1000
150
250
260
270
285
295
310
320
350
365
380
395
410
450
475
500
535
575
TGP101
TGP151
TGP201
TGP251
TGP302
TGP502
TGP752
TGP1002
TGP1502
TGP2002
TGP2502
TGP3002
TGP4002
TGP5002
TGP6002
TGP8002
TGP10002
TGP Series Threaded Ram Jacks
30
HYDRAULIC CYLINDERS / JACKS - 700 BAR
TDP Series General Purpose
Double Acting Plain Ram
Oil Return
Used for lifting, positioning, Horizontal
or Vertical Application
Used in Heavy Fabrication, Ship Building
and Construction Industries
TDP 101
TDP 151
TDP 201
TDP 251
TDP 302
TDP 502
TDP 752
TDP 1002
TDP 1502
TDP 2002
TDP 2502
TDP 3002
TDP 4002
TDP 5002
TDP 6002
TDP 8002
TDP 10002
10
15
20
25
30
50
75
100
150
200
250
300
400
500
600
800
1000
290
290
295
305
320
330
330
350
360
380
390
400
420
445
470
495
530
150
TDT Series
Double Acting Threaded Ram
Sustained Load Holding with Lock Nut
Fast and complete Ram Retraction
Jack can be pulled back with Ram Fixed, in Horizontal
Sequentional pushing
TDT 50-150
TDT 50-250
TDT 100-150
TDT 100-250
TDT 150-150
TDT 150-250
TDT 200-150
TDT 200-250
TDT 250-150
TDT 250-250
TDT 300-150
TDT 300-250
TDT 400-150
TDT 400-250
TDT 500-150
TDT 500-250
TDT 600-150
TDT 600-250
TDT 800-150
TDT 800-250
TDT 1000-150
TDT 1000-250
50
50
100
100
150
150
200
200
250
250
300
300
400
400
500
500
600
600
800
800
1000
1000
345
445
370
470
400
500
425
525
450
550
445
555
475
575
495
595
520
690
560
660
600
700
150
250
150
250
150
250
150
250
150
250
150
250
150
250
150
250
150
250
150
250
150
250
Model Cyl.Cap.(Ton)
Stroke(mm)
CollapsedHeight(mm)
TDH Series Hollow Ram
Double Acting Oil ReturnTDH 10-75
TDH 10-100
TDH 20-50
TDH 20-100
TDH 20-150
TDH 30-50
TDH 30-100
TDH 30-150
TDH 50-100
TDH 60-75
TDH 60-100
TDH 60-150
TDH 100-75
TDH 100-100
10
10
20
20
20
30
30
30
50
60
60
60
100
100
210
235
195
245
295
210
260
310
270
260
285
335
290
315
75
100
50
100
150
50
100
150
100
75
100
150
75
100
Model Cyl.
Cap.
(Ton)
Stroke
(mm)
Collapsed
Height
(mm)
Use as Hydraulic Pullers with Mechanical Accessories for
removing assembling Bearing Bushes, Pins, Cylinder Liners,
Pulling tubes of Heat Exchangers, Gears & Flanges of Machinery.
As bar / Pre-Stressing Jacks in construction sites.
31
TRISTAR HAND PUMPS & POWER PACKS
Higher capacity and customized solutions on request.
Specifications are subject to change due to continual improvement.
PumpStage
Oil TankCapacity
(Ltrs.)
Flow / Stroke (cc) HandleEffort (Kg)
Model
Single 2.2 THP-1P4-2-2.2 - 700 - 2.8 40
Two 5 THP-2P4-2-5 30 700 49 2.8 40
Two 8 THP-2P4-2-8 30 700 49 2.8 40
Two 5 THP-2P4-2-5-E 30 700 49 2.8 With Rotary DCV 40
Two 8 THP-2P4-2-8-E 30 700 49 2.8 With Rotary DCV 40
Single 1.8 THP-1P4-2-1.8 - 700 - 2.8 40
2Pressure (kg/cm)
st 1 stage nd 2 stagest 1 stage nd 2 stage
Specifications
Features
Single Stage Hand Pump
Two Stage Hand Pump
Two Stage Hand Pump With DCV
Power Packs
Standard Power Park For Jacks Power Pack for pre stressing Jack
All Electrical, Hydraulic Elements, Tank accessories andHydraulic Fittings from reputed manufacturers are designed robust with good aesthetics and are easy to maintain.
2 20 TPU-2-20-HS - 1.0 700
3 40 TPU-3-40-HS - 1.5 700
5 50 TPU-5-50-HS - 2.6 700
7.5 80 TPU-7.5-80HS - 3.7 700
2 40 TPU-2-40-HD 4.8 1.0 700
3 40 TPU-3-40-HD 7.3 1.5 700
5 50 TPU-5-50-HD 12.3 2.6 700
7.5 80 TPU-7.5-80-HD 17.3 3.7 700
MotorHP
Three phase
Oil TankCapacity
(Ltrs.)Model
Flow up to150bar
(1 / min.)
Flow above150bar
(1 / min.)
MaxPressure
bar
Hand Pumps
Heavy duty construction with hardened ground
and plated piston
Replaceable cartridge valves.
Durable polyurethane plunger seal.
Collapsible handle - faster stroke at low pressure
2 20 TPU-2M-20-HS - 1.0 700
3 40 TPU-3M-40-HS - 1.5 700
2 40 TPU-2M-40-HD 4.8 1.0 700
3 40 TPU-3M-40-HD 7.3 1.5 700
2 40 TPU-2M-40-PD 4.8 1.0 700
3 40 TPU-3M-40-PD 7.3 1.5 700
MotorHP
Single phase
Oil TankCapacity
(Ltrs.)Model
Flow up to150bar
(1 / min.)
Flow above150bar
(1 / min.)
MaxPressure
bar
32
5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13, 12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21, 19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30, 25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36, 34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70
1/4x5/16, 5/16x3/8, 3/8x7/16, 3/8x1/2, 7/16x1/2, 1/2x9/16, 9/16x5/8, 5/8x11/16,5/8x3/4,11/16x3/4,3/4x13/16, 3/4x7/8, 13/16x7/8, 7/8x15/16, 15/16x1, 1x1-1/16, 1-1/16x1-1/8, 1-1/8x1-3/16, 1-3/16x1-1/4, 1-1/4x1-5/16, 1-5/16x1-3/8, 1-3/8x1-7/16, 1-7/16x1-5/8, 1-1/2x1-9/16, 1-5/8x1-13/16, 1-13/16x2, 2x2-3/16, 2x2-3/8, 2-3/16x2-3/ 8, 2-3/8x2-9/16
A / F Sizes S xS (mm / inch)1 2
Non-sparking Double Ended Ring Type Spanners
5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13, 12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21, 19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30, 25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36, 34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70
1 / 4x5 / 16, 5 /16x3 / 8, 3 / 8x7 / 16, 3 / 8x1 / 2, 7 / 16x1 / 2,1 / 2x9 / 16, 9 /16x5 / 8, 5 / 8x 11/ 16, 5 / 8x3 / 4, 11 /16x3 / 4, 3 / 4x13 / 16, 3 / 4x7/ 8, 13 / 16x7 / 8, 7 / 8x15/ 16, 15/ 16x1, 1x1 -1/ 16, 1-1 / 16x1-1/8, 1-1 /8x1-3/16, 1-3 /16x1-1/ 4, 1-1 /4x-5/ 16, 1-5 /16x1-3/ 8, 1-3 /8x1- 7/ 16, 1-7 /16x1-5/ 8, 1-1 /2x1-9/ 16, 1-5 /8x1-13 / 16, 1-13 /16x2, 2x2-3/16, 2x2 3 / 8, 2-3 /16x2-3/ 8, 2-3 /8x2-9/ 16
A / F Sizes S xS (mm / inch)1 2
Non-sparking Combination Spanners
6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90
1 / 4, 5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 19 / 32, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 /16, 1, 1-1 / 16, 1-1/ 8, 1-3 / 16, 1-1 / 4, 1-5 / 16, 1-3 / 8
A / F Sizes (mm / inch)
Non-sparking Slugging Wrenches Open Type
17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150
11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32, 1-1 / 2, 1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8, 2-1 / 2, 2-9 / 16, 2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16, 3-3 / 4, 3-15 / 16, 4-1 / 8
A / F Sizes (mm / inch)
Non-sparking Slugging Wrenches Box Type
A / F Sizes (mm / inch)
17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150
11 / 16, 11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32, 1-1 / 2,1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8, 2-1 / 2, 2-9 / 16, 2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16, 3-3 / 4, 3-15 / 16, 4-1 / 8
Non-Sparking Adjustable Wrenches & Pipe Wrenches
L (inch)
150, 200, 250, 300, 350, 375, 450, 600
L (mm)
6, 8, 10, 12, 14, 15, 18, 24
Non-Sparking Double Ended Open Type Spanners
NON SPARKING SPANNERS
33
Non-Sparking Sledge Hammers Non-Sparking Flat / Half Round Files
Sizes (inches)
6, 8, 10, 12, 14, 16450, 1000, 1400, 1500, 1800, 2000, 2200, 2500, 2700, 3000, 3600, 4000, 4500, 5000, 5400, 6400, 7200, 8000, 8200, 9100, 9900
Weight (gms)
Non-Sparking Chisels
Sizes (OAL mm)
160, 200,250, 300, 400, 500
Non-Sparking Pliers
L (inch) L (mm) K (mm)
6 152 8
8 203 13
Non-Sparking Slotted Screwdrivers
Non-Sparking Hand / Impact Sockets
1/4”
3/8”
1 /2”
3/4”
1”
4, 4. 5, 5.5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 195 / 32, 3 / 16, 7 / 32, 1 / 4, 9 / 32, 5 / 16, 11/ 32, 3 / 8, 7 / 16, 1 / 2
6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26,27, 28, 29, 30, 32
17, 19, 21, 22, 23, 24, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50
3 / 16, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 8, 1-3/16, 1-1 /4, 1-5 /16, 1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-3 / 4, 1-13/16, 1-7 /8, 2
5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16
5 /16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 4, 1-7 / 16
22, 24, 25, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50, 55,60, 65, 70, 75, 80
Sq. size Socket A/F sizes (mm/inch)
1-1 /16, 1-1 /16, 1-1 /8, 1-3 /16, 1-1 /4, 1-5 /16, 1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-7 /8, 2, 2-1 /4, 2-1 /2, 2-3 /4, 3
L 1 (inch)
2, 3,4, 5, 6, 8, 10, 12, 14, 16, 18
Note: We have also developed the ACETILEX Alloy tools (Less than 70% copper), 100% safe to be used in Acetylene environments
Material Aluminium - Bronze Copper-beryllium
Non-sparking Ball Pen Hammers
Weight (gms)
230, 340, 450, 680, 910, 1130
NON SPARKING TOOLS
34
8,10,12,13,15,16,18,20,21,23,24
TRISTAR HYDRAULIC WORKING PRESS
Features
Heavy duty construction with hardened
ground and plated piston
Two State Hand Pump / Motorise Power Pack
with pressure gauge
Pair of ‘V’ Blocks & one Pushing Adaptor
Mechanical winch of models 50 Ton and above
Power SourceCapacity(Ton) Model
15
30
50
75
100
150
200
Day Light
Min. H1Cylinder TypeStroke
(mm)(mm)
TotalHeight H3
(mm)
TotalPitch H4
(mm)
TableWidth W1
(mm)
TableWidth W2
(mm)D2
(mm)
Depth
150
150
150
200
200
300
300
TWP - 15
TWP - 30
TWP - 50
TWP - 75
TWP - 100
TWP - 150
TWP - 200
150
150
150
200
250
250
300
600
750
900
1200
1450
1500
1800
1160
1455
1790
2130
2495
2765
3235
150
150
150
200
200
250
250
500
600
750
900
1000
1250
1400
740
900
1130
1310
1470
1810
2080
200
220
250
280
320
380
450
500
600
750
900
1010
1120
1350
SPRING RETURN
SPRING RETURN
SPRING RETURN
SPRING RETURN
DOUBLE ACTING
DOUBLE ACTING
DOUBLE ACTING
HAND PUMP
HAND PUMP
HAND PUMP
HAND PUMP
POWERPACK
POWERPACK
POWERPACK
Min. H1(mm)
D1(mm)
35
Onsite - Pipe Cutting / Cold Cutting Machines
Operations
Drive Options : Pneumatic | Hydraulic | Electric
Parting
Cutting
Facing
36
Covering all pipe sizes, material & thickness from0.625” to 86” (15.9mm to 2184.4mm) pipe sizes
Covering all pipe sizes, material & thickness from0.625” to 86” (15.9mm to 2184.4mm) pipe sizes
V - Chamferring
J - Chamferring
TMC TAC TBC
Cuts and preps pipe from
.625” to 2.625” O.D. (15.9 to 66.7 mm)
Thin wall cutting
Perfect for use in the semiconductor,
pharmaceutical, chemical, and
food processing industries.
Cuts and preps pipe from O.D.
1” O.D. to 48” O.D. (25.4 to 1219.2 mm).
Offer tool modules and accessories
for a wide range of cutting operations
from OD Tracking modules to complex,
heavy-wall single-point machining.
New, updated tripper for operator safety
Cuts and preps pipe from
36” to 86” O.D. (914.4 to 2184.4 mm).
Perform beveling, facing and
counterboring.
Precision feed produces optimal
surface finishes.
Bo
lt S
elec
tio
n M
eth
od
Ch
art
on
AS
ME
B16
.5 F
lan
ges
150
300
600
900
1500
No
. o
fB
olt
sB
olt
dia
inch
Bo
lt d
iam
mN
o. o
fB
olt
sB
olt
dia
inch
Bo
lt d
iam
mN
o.
of
Bo
lts
Bo
lt d
iain
chB
olt
dia
mm
No
. o
fB
olt
sB
olt
dia
inch
Bo
lt d
iam
mN
o.
of
Bo
lts
Bo
lt d
iain
chB
olt
dia
mm
No
. o
fB
olt
s
1/2
15
4
1/2
14
4
1
/2
14
4
1/2
14
4
3
/4
20
4
3/4
20
4
3
/4
20
3/4
20
4
1/2
14
4
5
/8
16
4
5/8
16
4
3
/4
20
4
3/4
20
4
3
/4
20
1
25
4
1
/2
14
4
5/8
16
4
5
/8
16
4
7/8
24
4
7
/8
24
4
7/8
24
1.1/
432
4
1
/2
14
4
5/8
16
4
5
/8
16
4
7/8
24
4
7
/8
24
4
1
27
1.1/
240
4
1
/2
14
4
3/4
20
4
3
/4
20
4
1
27
4
1
27
4
1.1/
830
2
50
4
5
/8
16
8
5/8
16
8
5
/8
20
8
7/8
24
8
7
/8
24
8
1
27
2.1/
265
4
5
/8
16
8
3/4
20
8
3
/4
20
8
1
27
8
1
27
8
1.1/
830
3
80
4
5
/8
16
8
3/4
20
8
3
/4
20
8
7/8
24
8
1.
1/8
30
8
1.1/
433
3.1/
290
8
5
/8
20
8
3/4
20
8
7
/8
22
_
__
__
__
__
4
10
0
8
5/8
20
8
3
/4
20
8
7/8
24
8
1.
1/8
30
8
1.1/
433
8
1.
1/2
39
5
12
5
8
3/4
20
6
3
/4
20
8
1
27
8
1.
1/4
33
8
1.1/
239
8
1.
3/4
45
6
15
0
8
3/4
20
12
3
/4
24
12
1
27
12
1.
1/8
30
12
1.3/
836
8
2
52
8
20
0
8
3/4
24
12
7
/8
27
12
1.1/
830
12
1.
3/8
36
12
1.5/
842
12
2
52
10
25
0
12
7/8
24
16
1
30
16
1.1/
433
16
1.
3/8
35
12
1.7/
848
12
2.
1/2
64
12
30
0
12
7/8
27
16
1.
1/8
30
20
1.1/
433
20
1.
3/8
36
12
2
52
12
2.
3/4
70
14
35
0
12
1
27
20
1.
1/8
33
20
1.3/
836
20
1.
1/2
39
16
2.1/
456
16
40
0
16
1
30
20
1.
1/4
33
20
1.1/
239
20
1.
5/8
42
16
2.1/
254
18
45
0
16
1.1/
830
24
1.
1/4
33
20
1.5/
842
20
1.
7/8
48
16
2.3/
470
20
50
0
20
1.1/
833
24
1.
1/4
33
24
1.5/
842
20
2
52
16
3
76
24
60
0
20
1.1/
433
24
1.
1/2
42
24
1.7/
848
20
2.
1/2
64
16
3.1/
290
26
65
0
24
1.1/
233
28
1.
1/4
42
24
1.3/
448
20
1
70
28
70
0
28
1.1/
233
28
1.
1/2
45
28
2
52
16
3
76
30
75
0
28
1.1/
233
28
1.
3/4
40
28
2
52
20
3
76
32
80
0
28
1.1/
239
28
1.
1/4
48
28
2.1/
256
20
3.
1/2
85
34
85
0
32
1.1/
239
28
1.
1/2
48
28
2.1/
256
20
3.
1/2
90
36
90
0
32
1.1/
239
32
2
52
28
2.1/
264
20
3.
1/2
90
4210
5036
1.1/
239
362
52
No
min
al S
ize
Inch
Met
ric
2500
Bo
lt d
iain
chB
olt
dia
mm
37
Newton - Meter Nm to Foot-Pounds ft.lbs (1Nm = 0.738 ft.lbs)Kilogram - Force Meter to Newton - Meter (1 Kgf = 9.80 Nm)
TORQUE SPECIFICATIONS
µ=0.10 - Lubricated Boltsµ=0.15 - Semi Lubricated Boltsµ=0.2 - Dry Bolts
38
5/8" 1.1/16" 126 171 215 57
3/4" 1.1/4" 226 306 387 85
7/8" 1.7/16" 366 496 627 117
1" 1.5/8" 549 745 941 154
1.1/8" 1.13/6" 816 1107 1398 204
1.1/4" 2" 1157 1570 1983 260
1.3/8" 2.3/16" 1582 2147 2712 324
1.1/2" 2.3/8" 2100 2850 3600 394
1.5/8" 2.9/16" 2720 3692 4663 471
1.3/4" 2.3/4" 3452 4685 5917 555
1.7/8" 2.15/16" 4304 5841 7378 645
2" 3.1/8" 5285 7173 9060 743
2.1/4" 3.1/2" 7674 10414 13155 959
2.1/2" 3.7/8" 10691 14509 18327 1203
2.3/4" 4.1/4" 13038 17694 22350 1333
3" 4.5/8" 17104 23213 29321 1603
3.1/4" 5" 21938 29774 37609 1898
3.1/2" 5.3/8" 27607 37467 47326 2218
3.3/4" 5.3/4" 34176 46382 58588 2563
4" 6.1/8" 41712 56610 71507 2933
4.1/4" 6.1/2" 39696 53873 68051 2627
4.1/2" 6.7/8" 47330 64234 81137 3958
4.3/4" 7.1/4" 55880 75843 95802 3958
5" 7.5/8" 65412 88773 112135 3679
205 278 351 91
279 379 478 111
400 543 685 143
551 748 945 179
691 938 1184 206
1027 1393 1760 272
1384 1879 2373 330
1903 2583 3263 412
2433 3302 4171 483
3175 4308 5442 581
3911 5307 6704 665
4914 6670 8425 780
5890 7994 10097 877
7670 10410 13149 1054
9522 12922 16323 1214
11941 16205 20470 1422
14403 19547 24690 1607
17559 23830 30101 1844
171 232 292 76
233 316 399 92
333 452 571 119
459 623 787 149
576 781 987 171
855 1161 1467 226
1154 1566 1978 275
1586 2152 2719 343
2028 2752 3476 402
2646 3590 4535 485
3259 4423 5587 554
4095 5558 7021 650
4909 6662 8415 730
6392 8675 10958 878
7935 10768 13602 1012
9951 13504 17058 1185
12002 16289 20575 1340
14632 19858 25084 1537
17620 23913 30206 1748
20989 28485 35981 1973
M16 24 121 165 208 54
M18 27 165 224 283 66
M20 30 237 322 406 85
M22 32 327 443 560 106
M24 36 409 556 702 122
M27 41 608 828 1043 161
M30 46 820 1113 1406 195
M33 50 1128 1531 1933 244
M36 55 1442 1957 2472 286
M39 60 1881 2553 3225 345
M42 65 2317 3145 2973 394
M45 70 2912 3952 4992 462
M48 75 3490 4737 5984 519
M52 80 4545 6169 7792 624
M56 85 5642 7658 9673 720
M60 90 7076 9603 12130 842
M64 95 8535 11583 14631 953
M68 100 10405 14121 17838 1093
M72 105 12530 17005 21480 1243
M76 110 14926 20256 25587 1403
M80 115 17608 30185 1572 1572
M85 120 21390 29029 36668 1797
M90 130 25676 34847 44017 2038
M95 135 30500 41393 52286 2293
M100 145 35893 48712 61531 2564
M105 150 41886 56846 71805 2849
M110 155 48511 65837 83162 3150
BoltSize
A/F
Bolt Grade: 8.8
Torque Values (Nm)
µ=0.10 µ=0.15 µ=0.2
Tension(KN)
Bolt Grade: 10.9
Torque Values (Nm)
µ=0.10 µ=0.15 µ=0.2
Tension(KN)
Bolt Grade: 12.9
Torque Values (Nm)
µ=0.10 µ=0.15 µ=0.2
Tension(KN)
A/F
Bolt Grade: B7/B16
Torque Values (Nm)
µ=0.10 µ=0.15 µ=0.2
Tension(KN)
BoltSize