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1 Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-Trainers SECTION III “How To...” SERVICE AND REPAIR GUIDE

“How To” SERVICE AND REPAIR GUIDE - GYMPART.COM...2 Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-Trainers How To... Replace the Display Console and Accessory Tray Tools

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Page 1: “How To” SERVICE AND REPAIR GUIDE - GYMPART.COM...2 Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-Trainers How To... Replace the Display Console and Accessory Tray Tools

1

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-Trainers

SECTION III

“How To...” SERVICE AND REPAIR GUIDE

Page 2: “How To” SERVICE AND REPAIR GUIDE - GYMPART.COM...2 Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-Trainers How To... Replace the Display Console and Accessory Tray Tools

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace the Display Console and Accessory TrayTools required: Phillips screwdriver

1. Remove the (4) MOUNTING SCREWS from underthe CONSOLE, Connecting the console to the post.

2. Lift the console up enough to disconnect the 16-pinand the 3-pin and 4-Pin connectors (on the CT9500).

3. Lift the console and remove.

4. If equipped, remove the accessory tray from theconsole. This is standard on CT95/91 and X9i andoptional on CT85.

5. Install new console in reverse order.

Mounting Screws (4)

16 PIN Main Cable

3 Pin Polar Cable

4 Pin HR Sensors cableCt95 Only

4 Screws for the Accessory Tray

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace the Display Console Support AssemblyTools required: Phillips screwdriver and Allen wrench set

1. Remove the console and accessory tray. See“How To.”

2. European CT91/85 models, remove the endcap, pull out the cable and remove the ferrite.

3. Remove the MONOCOLUMN COVER (ALLMODELS) and ROCKER ARM COVERS(9500).

4. Remove the POLAR RECEIVER.

5. Remove the two (2) HEX HEAD CAPSCREWSand FLAT WASHERS securing the CONSOLESUPPORT ASSEMBLY.

6. Lift the CONSOLE POST out of theMONOCOLUMN while guiding the wire harnessout.

7. Install new console support in reverse order.

Washer

Screws

Screws

16 Pin Main Cable

4 Pin HR sensor cableCT 95 only

Pin Polar Cable

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Rear CoversTools required: Phillips magnetic screwdriver #2, Allen wrench set, 3/8” Socket set, and Standard wrench set

1. Remove the OUTER LINKCOVER by removing six(6)mounting screws from eachOUTER LINK COVER.

2. Remove the ANTI-LIFTBRACKET by removing two(2)mounting bolts from each bracket.

3. Remove the clevis cover fromeach pedal lever.

4. Remove the PEDAL LEVER byremoving the mounting bolt andnut at each ROCKER ARM jointand the hex bolt from each ARMEXTENSION.

5. Remove the PLUG from the LEFTand RIGHT COVERS.

6. Remove the REAR COVER by removingthree(3) screws from the LEFT REARCOVER then seven(7) screws from theRIGHT REAR COVER.

7. Install rear covers in reverse order. Makesure that each pedal-lever roller guide iscentered over the roller. If not, loosenthe pedal lever assembly mounting boltand recenter the pedal lever so that it iscentered on the roller, then retighten themounting bolt.

RightRearCover

LeftRearCover

Plug

Cover Screws(6)Torque6-10 IN. LBS.

Pedal Lever Nuts(2)Torque30-35 FT. LBS.

Bolt

Bolt

Rocker Arms

Plug

Rear Cover RH

Rear Cover LH

Pedal Lever RH

ClevisCovers

Anti-Lift Bolts(2)Torque30-35 FT. LBS.

Anti-LiftBracket

Outer LinkCover RH

Arm ExtensionHex Bolt

YESCorrect Position

of the Roller

NOIncorrect Position

of the Roller

Pedal LeverAssembly

Roller

Pedal LeverRoller Guide

CrankarmShaft

END VIEW OFPEDAL LEVER

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Crankarm Roller AssemblyTools required: Allen wrench set, and Phillips screwdriver

1. Remove the outer link covers.

2. Remove the ALLEN-HEAD CAPSCREW from the end of the ARM EXTENSION.

3. Remove the setscrew and collar, then remove the roller bearing assembly.

4. Install the ROLLER BEARING in the reverse order. Make sure that a maximum of .005" clearance is maintainedbetween the ROLLER BEARING and the COLLAR. Ensure that the roller can rotate freely.

Roller Bearing Assembly

CrankarmCover

Roller AssemblyMUST Turn FreelyAfter Assembly

.005 MAXClearance

ArmExtension

Collar

Torque 28-33 in lbs(2 places)

Arm Extension

Torque 30-35 ft lbs

Collar

Crank Cover

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Crankarm AssemblyTools required: Allen wrench set, and Phillips screwdriver

1. Remove the REARCOVERS. See How To…Remove Rear Covers.

2. Remove the ALLEN-HEADCAPSCREW from the end otthe ARM EXTENSION.

3. Remove the SETSCREWand COLLAR, then removethe roller bearing assembly.

4. Remove the two(2)countersunk screws securingthe crankarm cover to thecrankarm, and remove theCRANKARM COVER.

5. Remove the NUT and BOLTfrom the CRANKARM.

6. Remove the SETSCREW and KEY from theCRANKARM.

7. Remove the CRANKARM off the shaft.

8. Install the CRANKARM flush with end ofcrankshaft. Use new setscrews ith patch orblue Loctite 242. Tighten setscrews first, thentighten clamping screw.

9. Install the crankarm cover and roller bearing inthe reverse order. Make sure that a maximumof .005” clearance is maintained between theroller bearing and the collar. Ensure that theroller can rotate freely.

Roller Bearing Assembly

CrankarmCover

Roller AssemblyMUST Turn FreelyAfter Assembly

.005 MAXClearance

ArmExtension

Collar

NEW STYLE

Torque 28-33 in lbs(2 places)

Arm Extension

Torque 30-35 ft lbs

Collar

Crank Cover

Crankarm Cover

Crankarm Nut

Arm Extension

Crankarm Assembly

Crankarm Bolt

CrankarmSetscrew

Key

BACKSIDE VIEW

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Drive Belt and Alternator BeltTools required: 3/8” Socket set and Standard wrench set, and Phillips screwdriver

1. Remove the both REAR COVERS. See How To…Remove Rear Covers.

2. Loosen the ALTERNATOR PIVOT BOLT and release tension on the alternator belt, then remove theALTERNATOR BELT off the INTERMEDIATE PULLEY.

3. Loosen the five(5) mounting bolts on the ALTERNATOR BRACKET and move the bracket upward and removethe DRIVE BELT off the crankshaft pulley assembly.

4. Remove the CRANKSHAFT PULLEY ASSEMBLY by removing four(4) mounting bolts at the PILLOW BLOCKBEARINGS.

5. Remove and discard the DRIVE BELT.

6. Install new 10-rib Kevlar drive belt and alternator belt in reverse order.

Main Drive BeltNew: 170 lbsUsed: 160 lbs

CrankshaftPulley Assembly

Mounting BoltTorque18-20 ft lbs

AlternatorSupport BracketTorque30-35 ft lbs

Pillow BockBearing NutsTorque30-35 ft lbs

Pivot BoltTorque50-60 ft lbs

IntermediatePulley

Alternator BeltNew: 75-85 lbsUsed: 60 lbs

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Spacer(4)

MountingScrew(4)8-10 in lbs

PowerControlBoard

MountingBracket

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To...Remove Power Control Board AssemblyTools Required: Slotted head screwdriver and Phillips screwdriver

1. Remove the right REAR COVER. See How To…RemoveRear Covers.

2. Remove the two securing the mounting bracket to theframe, and lift out the bracket with board.

3. Disconnect the 12, 13, and 3-Pin Connectors on thePCB.

4. Remove the PCB from its mounting bracket.

5. Install new PCB in reverse order.

PCB

PCBMountingBracket

Torque33-37 in lbs

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To...Replace AlternatorTools Required: 3/8” Socket set and Standard wrench set, and Phillips screwdriver

1. Remove the REAR COVERS. See HowTo…Remove Rear Covers.

2. Disconnect the ALTERNATOR WIRINGHARNESS from the alternator.

3. Remove the ALTERNATOR PIVOT BOLTand MOUNTING BOLT, then lift out thealternator.

4. Install new alternator in reverse order.

Alternator BeltNew: 85 ft lbsUsed: 60 ft lbs

Alternator

IntermediatePulley

Main Drive BeltNew: 170 ft lbsUsed: 160 ft lbs

NutTorque50-60 ft lbs

Mounting BoltTorque18-20 ft lbs

PivotBolt

AlternatorPivot Bolt

AlternatorBelt

AlternatorMounting BoltTorque18-20 ft lbs

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To...Replace Alternator BeltTools Required: 3/8” Socket set and Standard wrench set, and Phillips screwdriver

1. Remove the REAR COVERS.See How To…Remove RearCovers.

2. Loosen the ALTERNATORPIVOT BOLT and its MOUNTINGBOLT.

3. Rotate the alternator down torelease belt tension, then removethe ALTERNATOR BELT.

4. Install new alternator belt inreverse order.

AlternatorMountingBolt

AlternatorPivot Bolt

RotateDown

Alternator BeltNew: 85 ft lbsUsed: 60 ft lbs

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Control Linkw/Bearing AssyBack end must be

assembled first

Crank EndSleeve

Spherical EndSleeve

SphericalWasher

Wave WasherSpring

Washer

Lock Nut18-20 ft lbs

Lock Nut18-20 ft lbs

Washer

Must greasesurface

Pedal LeverClevis Shaft

Hex Bolt

Locking Nut30-35 ft lbs

Rocker Arms

Pedal Lever

Cover Screw6-10 in lbs

Anti-liftBolts

Anti-liftBracket

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace Pedal Lever Assembly - 8500, 9100, and 9500HRTools required: Phillip screwdriver, Allen wrench set, 3/8” Socket set, and Standard wrench set

1. Remove six(6) screws from the OUTERLINK COVER and remove cover.

2. Remove the TIE ROD.

3. Remove the CLEVIS COVER from eachpedal lever.

4. Remove the ANTI-LIFT BRACKET andlower the PEDAL LEVER ASSEMBLY.

5. Remove the nut and bolt securing thepedal lever to the ROCKER ARM, andremove the pedal lever.

6. Remove the inner link cover screws(4)and remove the inner link cover.

7. Install new pedal lever in reverse orderexcept as follow:

A) When tightening the clevis to thepedal lever bolt, the pedal lever trackmust be resting on the roller on thecrankarm. See illustrastion below.

B) The identificaion mark on the tie rodmust be forward.

C) An identification mark on the tie rodmust face towards the front of themachine. Using a small amount ofgrease between the inner race of thebearing and sleeve, attach the tierod at the rear of the machine first,then at the front.

D) Use a small amount of grease between thespherical washer and the spherical end sleeve.

YESCorrect Position

of the Roller

NOIncorrect Position

of the Roller

Pedal LeverAssembly

Roller

Pedal LeverRoller Guide

CrankarmShaft

END VIEW OFPEDAL LEVER

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Anti-Lift Bolts(2)Torque30-35 FT. LBS.

Cover Screws(6)Torque6-10 IN. LBS.

Pedal Lever Nuts(2)Torque 30-35 FT. LBS.

Outer LinkCover

Bolts(2)

ClevisCoversRocker Arms

Rear Cover RH

Pedal Lever RH

Bolts(2)

Anti-LiftBracket

ShoulderSleeve Wave

WasherThrustWasher

FlatWasher

Lock NutTie Rod

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace Pedal Lever Assembly – X9i onlyTools required: Phillip screwdriver, Allen wrench set, 3/8” Socket set, and Standard wrench set

1. Remove six screws from theOUTER LINK COVER and removecover.

2. Remove the TIE ROD.

3. Remove the CLEVIS COVER fromeach pedal lever.

4. Remove the ANTI-LIFT BRACKETand lower the PEDAL LEVERASSEMBLY.

5. Remove the nut and bolt securingthe pedal lever to the ROCKERARM, and remove the pedal lever.

6. Remove the inner link coverscrews(4) and remove the inner linkcover.

7. Install new pedal lever in reverseorder except as follow:

A) When tightening the clevis to thepedal lever bolt, the pedal levertrack must be resting on the rolleron the crankarm. See illustrastionbelow.

B) The identificaion mark on the tierod must be forward.

C) An identification mark on the tierod must face towards the frontof the machine. Using a smallamount of grease between theinner race of the bearing and sleeve, attach the tierod at the rear of the machine first, then at the front.

D) Use a small amount of grease between the sphericalwasher and the spherical end sleeve.

YESCorrect Position

of the Roller

NOIncorrect Position

of the Roller

Pedal LeverAssembly

Roller

Pedal LeverRoller Guide

CrankarmShaft

END VIEW OFPEDAL LEVER

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace Rocker ArmsTools required: 3/8 Socket set and Standard wrench set

1. Remove the UPPER ARMS. See HowTo…Replace User Arms.

2. Remove the MONOCOLUMN COVERS andCLEVIS COVERS.

3. Remove the clevis cover from each pedal lever.

4. Remove the nut and bolt securing the PEDALLEVER to the ROCKER ARM, and lower thepedal lever.

5. Remove the END CAP from the rocker arm(CT91, 85, and X9i).

6. Remove bolt and washer and slide-off the rockerarm.

7. Install new rocker arm in reverse order.

8. With the split collar positioned to within .005" gap of rocker arm, ensure that the rocker arm rotates freely.

Torque30-35 ft lbs

RockerArm

Torque30-35 ft lbs

Flat Washer

Rocker Arm

Flat Washer

Split Collar

Shaft

RockerArm

Torque30-35 FT. LBS.

Bolts(2)

End Cap

Pedal Lever ClevisCovers

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Control Linkw/Bearing AssyBack end must be

assembled first

Crank EndSleeve

Spherical EndSleeve

SphericalWasher

Wave WasherSpring

Washer

Lock Nut18-20 ft lbs

Lock Nut18-20 ft lbs

Washer

Must greasesurface

Pedal LeverClevis Shaft

Hex Bolt

Locking Nut30-35 ft lbs

Rocker Arms

Pedal Lever

Cover Screw6-10 in lbs

Anti-liftBolts

Anti-liftBracket

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace Tie Rod for 8500, 9100, and 9500HR Cross-TrainersTools required: Phillips magnetic screwdriver #2 and 3/8 Socket set

1. Remove the OUTER LINKCOVER by removing the six(6)mounting screws.

2. Remove the TIE ROD NUT fromthe ARM EXTENSION andPEDAL ARM.

3. Discard the tie rod andhardware.

4. Install new TIE ROD in reverseorder.

NOTE: An identification mark on thetie rod must face towards the front ofthe machine. Using a small amountof grease between the inner race ofthe bearing and sleeve, attach the tierod at the rear of the machine first,then at the front.

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Anti-Lift Bolts(2)Torque30-35 FT. LBS.

Cover Screws(6)Torque6-10 IN. LBS.

Pedal Lever Nuts(2)Torque 30-35 FT. LBS.

Outer LinkCover

Bolts(2)

ClevisCoversRocker Arms

Rear Cover RH

Pedal Lever RH

Bolts(2)

Anti-LiftBracket

ShoulderSleeve Wave

WasherThrustWasher

FlatWasher

Lock NutTie Rod

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace Tie Rod for X9iTools required: Phillips magnetic screwdriver #2 and 3/8 Socket set

1. Remove the OUTER LINKCOVER by removing the six(6)mounting screws.

2. Remove the TIE ROD NUT fromthe ARM EXTENSION andPEDAL ARM.

3. Discard the tie rod andhardware.

4. Install new TIE ROD in reverseorder.

NOTE: An identification mark on thetie rod must face towards the front ofthe machine. Using a small amountof grease between the inner race ofthe bearing and sleeve, attach the tierod at the rear of the machine first,then at the front.

Linkage Nuts(2)Torque18-20 FT. LBS.

ShoulderSleeve

3-TurnWaveSpring

Tie Rod(Back end)

Flat Washer

ThrustWasher

Back End View

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Torque10-12 FT LBS

Snap Ring

Snap Ring PillowBlockBearing

PillowBlockBearing

Crankshaftw/Plate

CrankshaftPulley

CrankshaftPlate Washer

Bolts(4)

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace Crankshaft Pulley Assembly - 8500, 9100, and 9500HRTools required: Allen wrench set, 3/8” Socket set, and Standard wrench set

1. Remove the REAR COVERS.See How To…Remove RearCovers.

2. Loosen five(5) mounting bolts onthe ALTERNATOR SUPPORTBRACKET. Push this bracket upto remove tension on the DRIVEBELT, and remove the drive belt.

3. Remove four(4) bolts from theCRANKSHAFT PULLEYASSEMBLY by removing four(4)mounting bolts at the PILLOWBLOCK BEARINGS.

4. Replace components on thecrankshaft pulley assembly asnecessary.

5. Install new crankshaft pulley inreverse order.

CrankshaftPulley

Main Drive BeltNew: 170 ft lbsUsed: 160 ft lbs

Pillow BlockBearing

Pillow BlockBearing Bolts

Pillow BlockBearing Nutsand WashersTorque 30-35 ft lbs

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Nut (4)

Washer (4)

Top Mounting Strap

Pulley

Base Mounting Strap

Plate/Spacer (6)

Bolt

Bolt

Crank Pulley

Crankshaft w/Plate

Lock Nut

Pillow BlockBall Bearing

Retainer RingFlat Washer

Flat Washer

Flat Washer

Spring/Wave Washer

Retainer Ring

Pillow BlockBall Bearing

CrankshaftPlate Washer

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace Crankshaft Pulley Assembly for X9iTools required: Allen wrench set, 3/8” Socket set, and Standard wrench set

1. Remove the REAR COVERS. See HowTo…Remove Rear Covers.

2. Loosen five(5) mounting bolts on theALTERNATOR SUPPORT BRACKET. Pushthis bracket up to remove tension on theDRIVE BELT, and remove the drive belt.

3. Remove the top mounting straps securing thepillow block ball bearings.

4. Remove retaining ring and pull off the pillowblock ball bearing from the left and right sides.

5. Remove the bolts and nuts from the crankplates, and remove the crankshaft from thepulley.

6. Install new crank pulley and components asrequired.

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Intermediate PulleyTools required: 3/8” Socket set and Standard wrench set

1. Remove the REAR COVERS. See HowTo…Remove Rear Covers.

2. Loosen the ALTERNATOR PIVOT BOLT androtate the alternator down to relieve belttension.

3. Loosen the belt tension on theINTERMEDIATE PULLEY by loosening thefive(5) bolts on the ALTERNATORMOUNTING BRACKET.

4. Remove the INTERMEDIATE SHAFTBOLTand the INTERMEDIATE PULLEY.

5. Install new INTERMEDIATE PULLEY inreverse order.

AlternatorPivot Bolt

AlternatorBracket Bolt

RotateDown

AlternatorBelt

AlternatorMountingBracket

Drive Belt

IntermediatePulley

IntermediateShaft Bolt

Main Drive BeltNew: 170 ft lbsUsed: 160 ft lbs

Alternator BeltNew: 85 ft lbsUsed: 60 ft lbs

AlternatorPivot BoltTorque 50-60 ft lbs

Alternator BracketTorque 30-35 ft lbs

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace Load ResistorsTools required: Slotted screwdriver

1. Remove the right REARCOVER. See How To…RemoveRear Covers.

2. Disconnect wires at the LOADRESISTORS.

3. Remove the LOAD RESISTORSby removing two(2) hex-headscrews securing the load resistorto the frame.

4. Install new load resistors inreverse order.

Load

Load

Resistors

Resistors

Load Resistor Bracketand ScrewsTorque 33-37 in lbs

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The User ArmsTools required: Allen wrench set and Phillips screwdriver

1. MODELS 8500 and 9100: Raise the BOOTCOVERS on the UPPER ARMS.MODEL 9500: Remove four(4) mounting bolts fromthe USER ARM REAR COVERS and remove thesecovers.

2. Remove three(3) MOUNTING BOLTS from eachUPPER ARM and lift off the user arm. Units withHeart Rate, disconnect electrical connector.

3. Install new user arms in reverse order.

Model 9500HR

User ArmLockwashers

Hex HeadCap Screws

2-pin Connector

Rocker Arm

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Ct91 and Ct85

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Polar Receiver & Replace Monocolumn CoverTools required: Phillips screwdriver

1. MODELS 8500 / 9100: Remove four(4)mounting bolts from the two halves of theMONOCOLUMN COVER and separate.

2. MODEL 9500: Remove four(4) mounting boltsfrom each USER ARM REAR COVER(2). Thenremove four(4) mounting bolts from theMONOCOLUMN COVERS and separate the twohalves.

3. Locate the POLAR RECEIVER in themonocolumn and disconnect it from its jack.

Install a new POLAR RECEIVER in reverse order.

Note: Telemetry is optional on the domestic CT8500.

Ct95

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Frame CoverTools required: Phillips screwdriver, Standard screwdriver, Allen wrench set, 3/8” Socket set, and Wrenches

1. Remove the FRONT COVERS.

2. Remove the FRAME COVER which is adhered to the frame with double-back tape.

3. Clean the frame with alcohol and allow to dry.

4. Install four(4) pieces of tape to the underside of the cover, then install the FRAME COVER.

Double-backAdhesive Tape(Four pieces)

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Battery - 8500, 9100, and 9500HRTools required: Phillips magnetic screwdriver #2

1. Remove the six FRONT COVERscrews and separate the front coverhalves.

2. Disconnect the BATTERY CABLES.

3. Remove the battery mountingscrews(2) and lift out the BATTERY.

4. Install new battery in reverse order.

Battery(not on X9i)

BatteryCables

FrontCovers

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The Rear Wheels and AxleTools required: Slotted screwdriver and Pliers

1. Remove the AXLE CAP from the WHEEL AXLE.

2. Remove the WHEELS and AXLE.

3. Install new wheels, axle, and axle cap in the reverse direction.

RearWheels

AxleCap

Wheel

WheelAxle Axle Cap

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Endcap

Endcaps

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace The EndcapsTools required: Slotted screwdriver

1. Remove the endcaps from the LOWER ARMS.

2. Remove the endcaps from the FRAME.

3. Install new endcaps in reverse order.

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Push Nuts

Tape

Pedal

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To... Replace PedalTools required: Clean cloth, water, and isopropyl alcohol

1. Remove the pedals from the pedal arm assemblies.

2. Remove old tape.

3. Using a clean cloth, carefully clean the surface areasusing a moisture of 50% water and 50% isopropylalcohol. Make sure all adhesive is removed from thepedal and pedal arm assembly and make sure thatsurface areas are perfectly dried.

4. Apply four(4) pieces of double-back adhesive tape on thepedal arm assembly as shown.

5. Reinstall the pedal and apply 30-40 psi clamp pressurefor approximately 60 seconds or longer.

6. Install the push nuts. A socket or nut driver works well topress them firmly in place.

PedalArmAssembly

Double-backAdhesiveTape (4 pieces)

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Reed SwitchMountingScrews

Reed SwitchConnector

PCB

Reed SwitchCable

ReedSwitch

Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersHow To…Replace The Reed Switch - 8500, 9100, and 9500HRTools required: Phillips Screwdriver

1. The reed switch is located on the back side of the PCBbracket (CT85/91/95 only).

2. Remove two screws from the bracket on the PCB side.

3. Disconnect the reed switch connector from the PCBand remove the reed switch assembly.

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Life Fitness Models X9i, 8500, 9100, and 9500HR Cross-TrainersNOTES: