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    A D V A N T A G EE X C E L L E N C E I N E N G I N E E R I N G S I M U L A T I O NV O L U M E V I S S U E 1 2 0 1 1

    TM

    SustainableDesign

    REDUCE

    PROTOTYPES

    PAGE 12

    INNOVATE

    QUICKLY

    PAGE 6

    SAVE

    ENERGY

    PAGE 17

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    To learn more about ANSYS acceleration on Tesla GPUs, visit www.nvidia.com/tesla.

    ©2011 NVIDIA Corporation. NVIDIA, the NVIDIA logo, and Tesla are trademarks or registered trademarks of NVIDIA Corporation in the United States andother countries. Other company and product names may be trademarks of the respective companies with which they are associated. All rights reserved.

    2X THE DESIGN CANDIDATES.NO TRADE OFFS.ANSYS MECHANICALWITH NVIDIA® TESLA™ GPUs 

    Accelerate your design with ANSYS Mechanical 13.0 and NVIDIA® Tesla™ GPUs (graphics

    processing units). The GPU-accelerated ANSYS structural mechanics solution enables you

    to double your simulation speed, while reducing prototyping time and shortening design

    cycles—doubling your design candidates within the same design cycle with no trade offs.

    This acceleration is possible when you run ANSYS Mechanical on a workstation equipped

    with a Tesla GPU featuring many “must have” capabilities for technical computing.

    These Tesla GPU-powered workstations deliver performance increases that accelerate the

    performance of computing with CPUs alone.

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     TABLE OF CONTENTS

    1

    Table of ContentsSuStAINAble deSIgN4  BEST PRACTICES

      Green Design without Compromise  Companies can gain a sustainable competitive advantage and be

    environmental stewards — through robust design and optimization.

    6   TRANSPORTATION

      Cleaner, Greener Engine DesignCummins uses simulation to reduce weight, improve fuel

    economy and reduce emissions of engines.

    9  CONSTRUCTION

      Brussels’tainable  Simulation helps to determine potential environmental impact

    in preparation for a massive renovation in Brussels.

    12  ENERGY 

      Catch the Next Wave  Hydrodynamic simulation helps to deliver two- to three-times wave

    power efficiency improvement.

    15  ENERGY 

      Reacting to Emissions  Fluids simulation helps to speed up research into chemical-looping

    combustion capable of reducing fossil fuel emissions.

    17  CONSTRUCTION

      Meeting Green Building Design Goals withEngineering SimulationSimulation is driving innovation in HVAC design for an assembly hall in Saudi Arabia.

    19  OFFSHORE

      Don’t Rock the Float!  Fluid–structure interaction allows designers to assess impact of waves

    on freshwater and offshore systems.

    22  ENERGY: WIND

      Energizing the Wind Industry  Increased complexities require a system-level approach

    in designing and evaluating wind turbines.

    24 ENERGY: WIND

      More Power to You  Simulation helps Indar to design one of the world’s highest-efficiency

    permanent magnet wind turbine generators.

    6

    9

    12

    17

    24

    4

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    27  ENERGY: WIND

      Where the Wind Blows 

    Engineering simulation plays a role in getting the most powerfrom wind farms by predicting the best available locations.

    30  ENERGY: WIND

      Second Wind   Advanced turbulence models lead to optimized wind turbine spacing.

    SImulAtIoN@Work

    32   AEROSPACE

      Fast Lane to Sky HighFluid flow simulation software co-pilots design of

    production prototype roadable aircraft.

    35  ELECTRONICS

      Successful LaunchCircuit and field tools combine to optimize satellite multiplexer design,

    reducing time from 10 weeks to two days.

    38  SCIENTIFIC EQUIPMENT 

      Glass Jaw  Simulation helps to solve collimator jaw design problem in

    the Large Hadron Collider.

    depArtmeNtS41   ANALYSIS TOOLS 

    Designing Batteries for Electric Vehicles  Numerical simulation can be used to accelerate battery development

    and address safety concerns.

    44   ACADEMIC 

    Microbubbles Keep Green Energy Blooming   Algae-derived biofuel production gets a strong pulse from flow simulation.

    46   ACADEMIC 

    Reforming a Fuel Cell Modeling ProcessCoupling flow simulation with complex chemistry tools brings a united

    front to analyzing leading-edge energy systems.

    48   TIPS AND TRICKS 

    Accelerating CFD Solutions  Several recent enhancements in ANSYS FLUENT solver

    capabilities accelerate convergence and reduce solution time.

    www.ansys.c ANSYS Avana • © 2011 ANSYS, Inc.

     TABLE OF CONTENTS

    2

    30

    32

    38

    46

    41

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    BEST PRACTICES

     ANSYS Avana • © 2011 ANSYS, Inc.4

    Green Designwithout CompromiseCanis can ain a ssaina ciiv avana an nvinna swas — hh s sin an iizain.

    By Thierry Marchal, Industry Director, ANSYS, Inc.

    The Need for Sustainability

    thh ch f h w, xc ha if

    wi c , asi an cfa f

    sccin nains. ov h as cny, ivis

    nc ii h wahy hav c cnac;

    in, any a nw cnsi a ncssiy. ownin a

    ca, fyin an h w, accssin a c,

    cnncin h inn f anywh, an sin a c

    hn a in aciviis, vn in in cnis.

    Hwv, h w can’ ssain sch xnnia

    wh fv. th an has civ a wa- ca

    a assin vcnsin. many scinisssa haicay ha w a in an, an h

    han scis, in an.

    th ain is aiy ainin h w’s fssi

    ny scs; a h sa i, issins f hs

    fs a naivy iacin h nvinn an is

    naa vin. H ans f was aia a

    in s wih h h ha h ah can c wih i.

    ms a awa ha h cann ssain

    hs acics fv. Whi a win n f

    a in h w’s ain shin

    a i, any inivias a nwiin sacific hi

    cfa ifsy.

    Reluctance to Sacrifice Current Standards

    Wih a , cas c nvinnay

    finy, if y svy h an, w y fin

    wiin ay achiv his jciv? ms

    w can acc sinifican cins in

    fanc, s accain. gn iin is a

    cn asiain, wi h ccans a in

    a i ss wa in win, an a i wa in

    s? rnwa ny is a “s ” ny if h

    sin w is ss xnsiv an a as as

    sa. An aia a: Can w ach i wih

    sna cis?Cn sns icas ha w can’ sch

    xcains sin aiina aachs an ch- 

    nis. ra ahhs ay ncssay

    achiv ssainaiiy as in hs aas:

    •  Better energy management: Fssi fs ain

    an ian ny sc, hy c

    s ffcivy an scivy. Scs

    f nwa nis sh xi.

    tansain, cnscin an anfacin

    s c ny fficin.

    •  Pollution reduction: twny-fis cny ifsys

    s in h as f h qaniis f vaisaias in h nvinn, ain asin

    an cycin f hs ssancs iffic wih a

    ic iac n h an.

    •  Product lifecycle:  Af a ifi f s, cs

    qicy c was aia. Shn c

    if incass h an f was. pcssin

    cyc aias in nw cs in a cs-  

    ffciv ann can nfi ay f n

    siain chny.

    Virtual Experimentation, Virtual Testing, Virtual Prototyping

    If ssaina cs an csss ay a

    y “nic hav,” i is iy n sin wi c

    anay in h f, isa an fc y a

    sss v sins. pins an

    ain canis a aay ain f his vin

    y sinin ssaina sins. b h chan is

    Engineering for sustainability includes designing more efficient waysto treat waste, such as studying settling in a wastewater treatment tank.Courtesy MMI Engineeering.

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    sana chny. dsinin sa, n cs

    a hih v f c iniy qis invsiain a

    win n f aas — sch as insin,aias an ain cniins — vi

    sins wih nh f ns

    cnsains. rs sin incs inificain f

    infnia aas an vaain f sin snsiiviy

    as n fin vaiains.

    th cinain f aaic sis an snsiiviy

    anaysis f a a n f aas sin avanc

    s (s sin an iizain) ns h a

    nw a f sin.

    Engineering Simulation: A Profitable Green Technology

    eninin siain has vn is cs-ffcivnss in vin innvaiv cs. this

    sa chny can s

    sin n cs

    an csss. pinin c-

    anis a aay cain a

    can an fia

    f y chanin hi sin

    csss an wiy ain

    siain ansf h

    n chan in a aj

    sinss niy. this iss

    f  ANSYS Advantage isas

    hw canis a sin

    chnsiv ina i-

    hysics f ANSYS ainain

    ca snsiiiy whi

    incasin fi. n

    www.ansys.c 5

    BEST PRACTICES

    5

    anin. envinnay finy cs ay qi

    aj innvains ha c iac h cs an s-

    nss. Innvain say qis inns xinainan iizain. ra ahh sins n

    sysaic sin ns ha nw sins hav

    y hh h ni ifcyc. exinain

    an sin csss a yicay i innsiv, csy

    an iffic ana in a hihy ciiv w.

    bs-in-cass canis a assin his iss y

    swichin h via w.

    Ns s an insy sis, s fn

    in his iss f ANSYS Advantage, ss ha an

    f ani xinain can n viay

    f a sa cs. eninin as can vay ns

    aas inify h s cinain f ssainasin, inia cs an axia fanc. lain

    canis a sysaicay sin

    hi via c ys aains

    cniins ha w xinc

    hh h ifcyc ns ha

    c havi wi saisfy n ss.

    Cninay incasin caina

    w cin wih hih-fficincy

    svs can cni h ff:

    thy ih na h n

    cxiy f via ss

    vy 18 nhs wih iac n

    cs i a.

    Robust Design and Optimization

    S s a i n a i i y as a n w

    insin ha is iffic han wih

    Engineering simulation can help organizations meet regulations and standards. This study was used to assess the impact of fume cupboarddischarges on surrounding buildings and the environment.Courtesy BDP Engineering.

    Designing smart green products to a high levelof product integrity requires advanced tools thatinvestigate a growing number of parameters.

     ANSYS Avana • V V, Iss 1, 2011

       P   1   2  -   F   K  a   l  o   t   t  e   [   N   ]

     P 6  -  p a r_  R

     k

    P  1 0   -   p a r   _R  d  

    10

    9

    8

    7

    6

    0.35

    0.4

    0.45 0.850.75

    0.650.55

       B  a  c   k  g  r  o  u  n   d  p   h  o   t  o   ©    i

       S   t  o

      c   k  p   h  o   t  o .  c  o  m   /  o  o  y  o  o

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    Cleaner, GreenerEngine DesignCins ss siain c wih,iv f cny an c issins f nins.

    By Bob Tickel, Director of Structural and Dynamic Analysis, Cummins Inc., Columbus, U.S.A.

    th has “nvinnay snsi” sn’ s

    fi in a snnc wih h s 18-wh ac ai

    an havy-y c. As a w-ain anfac f

    ccia nins an a syss, Cins Inc. is

    win chan ha cin n sin a a i,

    vin nx-nain chnis ha a v-

    inizin h innaina cin insy.

    usin sfwa f ANSYS, Cins is vin

    an sin aica ivns in nin sin,incin h s f anaiv aias an sa

    nin fins ha c wih, iv f

    cny an c issins — whi as sin

    fanc. th w f h ca sach an

    chny anizain fcss n vin nw,

    nvinnay snsi chnis f h

    cany’s c nin sinss.

    Cins’ cn c vn ffs a a

    a a f anin n f cny an issins —

    an wih asn. gvnn nvinna

    sanas w chanin vy ya. bcas

    ccia cin is a w-ain sinss, vyivn ha Cins as in f cny as

    is css’ sccsss. byn hs acica

    cnsiains, Cins invss in nvinnay

    snsi nin chnis cas i is h ih

    hin . th cany wans h cin insy

    viw as an nvinna swa an chain,

    n n f h “a ys.”

    Building the Truck of the Future

    In cniin f is nvinna chny

    ashi, Cins cny civ nay $54 iin

    in fnin f h u.S. dan f eny (doe)

    s w jcs ai a ivin f fficincy inh havy- an ih-y vhics.

     A $39 iin wi fn Cins’ vn f

    a nw “sc” — a hihy fficin an can is-

    f Cass 8 (havy-y) c ha is xc s a

    nw insy sana f n chny. Anh

    $15 iin in fnin wi s h vn f

    avanc-chny wains f ih-y vhics.

    th sin ivns in nin sys fficincy

    wi an sinificany w f an

    cnsin y hs vhics as w as a sinifican

    cin in nhs as issins.

    thh ais f his w a iay, Cinsis sin sfwa f ANSYS sia nin

    fanc an achiv h aiis as fin y

    h doe: Iv Cass 8 vhic fih fficincy y

    50 cn an achiv a 40 cn ivn in f

    cny in ih-y vhics.

    Cummins ISX15heavy-duty engine

    Cummins ISF3.8 lightcommercial vehicle engine

    www.ansys.c ANSYS Avana • © 2011 ANSYS, Inc.6

     TRANSPORTATION

       I  m  a

      g  e   ©    i

       S   t  o  c   k  p   h  o   t  o .  c  o  m   /   P  e  s   k  y   M  o  n   k  e  y

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    9/49 ANSYS Avana • V V, Iss 1, 2011www.ansys.c 7

    t isa hw Cins vas ANSYS sfwan a aiy asis, cnsi his cn c incin:

    h nx-nain ISX15 nin sin, v

    scificay sinn nw issins sanas

    f h u.S. envinna pcin Ancy (epA).

    ths ains, which ca f na-z issin

    vs f nin xi (Nox) an aica a (pm),

    ac nw ans n c anfacs an

    f anas.

    Cins s ANSYS chny v

    nhanc a n f fas in h ISX15 sin,

    incin h nw Cins afan sys ha

    incas a vinay is aica fi (dpF)

    a a in h nw issins sanas.

    th dpF vs is aica a s

    f h xhas as f a is nin. Cins s

     ANSYS sfwa sia yica ain as an

    a icins a h nw dpF’s fanc an

    iaiiy. eninin siain ic h a

    as an a isiin insi his

    cnn n a an f ain cniins. ths

    ha anayss w ciica as hy va h a

    as an a ains wihin h fi,

    which iay in h ha fai an if fh cnn.

     Vayin as wihin h dpF s in ha

    ssss; if his cnn is n sin y, -

    a vaiains can a cnn fai. Whi i

    ih a nhs yas f fai cc in a-

    w s, sfwa f ANSYS na Cins

    qicy sia h ffcs f yas f fi sa an

    a icins a hw h dpF w h v

    i. this av h ninin a a hih f

    cnfinc as hy sin h cnn an insa

    i in cs vhics.

    Ssqn fi an nch ss cnfi h si-ain icins, as i aca a ss. enins

    can ay y n via sin an, sfwa f

     ANSYS cnfi ha h Cins sin css was

    vin in h ih icin — an ha h ss w

    as a s xc.

    Using Simulation to Rev Up Ongoing Engine Improvements

    envinna sanas an cs ns a an

    v-vvin a. S h Cins a ss

    ninin siain iv nin fas an

    s fanc. dsin chans ha c

    issins an f cnsin fn s in hih

    as an sss wihin h nin, which

    qi Cins nins cninay s h iis f

    cnvnina nin sins.

    ms aias s in is nins xhii c

    snh as a iss. th cinain f hih

    ss/a an c snh acs sss

    n cnns sch as h cyin ha, a icay

    cx casin ha svs any fncins incin

    ansfin nin i an can, inain ai an

    xhasin as. th ha as hss h f injc

    an vav ain cnns; i s cnain h cs-

    in ass in h cyin fiin vn. t ass h

    i fcs ha c in ay, Cins nins

    s ihysics sfwa f ANSYS cin

    ha an sca anayss in hi w n his

    shisica nin cnn.

    Siain s f ANSYS na h Cins

    ninin a vaa h s f nw aiasacss h ni ica sfac f cyin has

    an h nin cnns. ANSYS aws h

    Cins a qicy an asiy answ qsins

    By using software from ANSYS to predict maximum temperaturesand temperature distribution within its new diesel particulate filterunder diverse conditions, Cummins engineers can ensure that themanufactured component will have acceptable durability.

    Cummins new aftertreatment systemaimed at meeting emissions standards

    Selective catalyticreduction (SCR) catalyst

    Diesel exhaust fluid (DEF)dosing valve

    Cummins particulate filter 

    Decomposition filter 

     TRANSPORTATION

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    sch as, “Wha hans if w anfac h cyin

    ha f h is nw a ia? Wha a h

    fanc ains?” wih h n acay achinan s nw cnns. Win in a sia

    nvinn ivs hs nins h f wa

    xisin nin sins — as w as aiv a s

    “can-sh” sins ha ay hav h w v-

    iniz nin fanc.

    th a cny s sfwa f ANSYS

    ic a fis in cyin has n

    vais ain cniins. th ha ss w

    s in hw his cnn w f in

    h a w, as w as is hsh f h w-cyc

    an hih-cyc fai.

    Sinc cyin has a n-a-i, xnsivcnns, h Cins a s s ha a nw

    sin is ih f vin fwa. usin siain

    s f ANSYS, Cins nins can n ny

    ca xacin s ss as s

    incas civiy y incain caaiiis sch

    as cnja ha ansf in in hi sins.

    Wih anaysis- sin inc nw

    aias an nw a cnfiains, Cins w

    Cummins engineers can easily test the effectiveness of new materials,new designs and other innovations — and predict their long-term effecton overall engine performance. For example, Cummins engineers usedsoftware from ANSYS to simulate the impact of new materials on acylinder head design.

    Wih s any nin cnns an fanc

    ascs cnsi, h Cins ninin a

    s f a wi an f sca siain

    an anaysis. Accin b tic, ic f

    sca an ynaic anaysis a Cins,

    sfwa f ANSYS is h ny sin-vn

    wih h chnica ah an h

    his chan.

    rcny, h Cins ca sach

    an chny a an h swich f haiina infac f ANSYS sfwa h

     ANSYS Wnch a f, a cisin as

    iaiy n h c’s iv y i,

    can an shin caaiiis. tic anicias

    a 50 cn cin in hh i as

    n h v ANSYS Wnch.

    “th ANSYS Wnch nvinn vis

    accss h s ihysics s w n

    cnc any ys f siain an anaysis,” sai

    tic. “Whh n is ha, sca,

    ynaic saic ninin anaysis, ANSYS

    Wnch vis h fxiiiy an vsaiiy

    acca ns — as w as h i- 

    hysics caaiiis in h ss f vais

    siains.”

    tic n ha h fficincy an cs ffciv-

    nss f ninin siain has s in a

    c ca chan a Cins. “th as f

    sin siain s f ANSYS has h

    ansf anizain f a s-cnic c

    an anaysis-cnic n,” sai tic.

    “Whn invsiain a nw aia h sinnhancn, aiinay w w i nw as

    an cnc hysica ss as a fis s — which

    sn a i- an cs-innsiv aach,”

    h sai. “tay, w fcs anin n fn

    anaysis, ny vin a-iin an sin f

    hs sin ivns ha w can vify fis sin

     ANSYS s. this nw ca aach has n ny

    sav s i an ny, aw s scivy

    fcs anin n hs sin nhancns

    ha a shwn h h as is f

    vinizin f nin sins.”

    Shifting Gears: ANSYS Creates a Cultural Change

    hav y insa n vy xnsiv, i-cnsin

    nanc ss vify h ninin a’s sins.

     ANSYS is a y na Cins, cin h

    cany’s va cs f vn y iniizin is

    invsn in hysica nin sin. this aach

    aws h sin f a nvinnay finy

    nin wih cisin cs fanc. n

     TRANSPORTATION

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    Brussels’tainableSiain hs in nia nvinna iacin aain f a assiv nvain in bsss.

    By Tin Meylemans, Architectural Engineer, and Jean-Pierre Demeure,

    Head of Urban Planning, City of Brussels, Belgium

     Arnaud Boland and Quentin Hamoir, Support Engineers, ANSYS, Inc.

    In 1992 in h eah Si in ri Jani,200 cnis — incin bi — a Ana

    21, an acin a f h 21s cny na

    ay ssaina vn n h an. An

    h a’s ain jcivs is snsi anan

    f naa scs an hanis an vn.

     As h fa caia f bi an an ainisaiv

    cn f h ean unin, h Ciy f bsss has

    n a a y xa. I is as a i cni

    nain awanss f hw a ciis can naay

    vv nvinnay finy an wh.

    gi y Ana 21 an a in an

    viaizain, h ciy n nvain f h Sa

     Ainisaiv Ciy, CAe (Cié Ainisaiv 'ea),

    an ian si in wnwn bsss. ofn cniz

    as h fins achica achivn in bsss sinc

    W Wa II, CAe is nvhss an an annin

    fa, as i iina an ni isic an h

    an faic wih is 140,000 sqa s f ffic

    sac. As h bian fa vnn vv, h

    ainisaiv ciy has n n s sinc h ay

    2000s, avin his h si ncci. Is nvain

    ha c a ciy iiy. tay h si is nin a

    assiv nvain jc ha cins hsin,

    ffics, shs, as an a sch.

    bf any aj jc is cnsc, bian aw

    qis an nvinna iac sy ha incs

    cnic an scia facs, nvinna assssns,

    iiy sis, hah infncs an nis v ffcs. Initial (top) and modified (bottom) geometries of Brussels’ CAE

    The State Administrative City inBrussels was completed in 1983and is now largely unused.Photo courtesy Michael Uyttersprot.

    www.ansys.c ANSYS Avana • V V, Iss 1, 2011 9

    CONSTRUCTION

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    CONSTRUCTION

    th Ciy f bsss sc h ANSYS ffic in bi

    invsia win fw ans f h nw si an

    ca iffn ins f iin cains — via

    ninin siain.

    Win anaysis is sf in syin any aas

    a a si’s s cf, in his cas incin

    hih-is iins an n sacs. In s insancs,h iin acs as a scn an ivs cf, in

    hs h win an c cas sinifican iscf

    — an ih vn ans — sians an

    ccans. Sva ian hnna can cc, sch

    as channin an w ffcs, ha a ca win

    accain an incas nc. ths hnna

    can cni iscf f ca a n

    v, acs an acnis. th win ffcs can

    as aa vain an na nwan

    ss ffcs n iins ha cas whisin

    aia aa.

     A y ica cf ci ia f h tNo (aninnn sach anizain in h Nhans

    whs ai is ay scinific nw snhn

    h innvaiv w f insy an vnn) qis

    ha h win s in an aa 1.75 s av h

    n sh n xc 5 s/scn f han

    220 hs ya. In inifyin aas f iscf, h

    sana s xss in s f aificain

    fac (AF), h ai wn vciy wih an wih h

    iin. A fac a han 1 ans h fw is

    acca y h iins. Cnsiin bsss’

    ica aa v h as 10 yas, an AF f ss

    han 0.88 saisfis h s-siciv cf ciin.pjc nins invsia w cnfiains f

    nvinna iac an wih a ssi n

    iniiz h naiv iacs f win. th fis

    cnfiain, ca iniia sa, cnain h ay f

    h jc (h v nv sci y h Ciy f

    bsss in which h iin s sia saisfy

    ca annin ains). A scn cnfiain, ca

    h ifi y, was si qanify h iac

    f achica chans, sch as ws in i n

    sis, achica ais, sch as cavins

    nins ac n iffn vs/sis f h

    sc. bcas ans f s f h aa w nc a h i f anaysis, his sy w shw

    wh chans c hav an iac.

    Initial design

     Areas of potential discomfort in original (top)and modified (bottom) designs

    Engineering simulation was performed to determine pedestrian comfort levels (with yellow and red indicating discomfort).

    Recommended revision

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    13/49www.ansys.c ANSYS Avana • V V, Iss 1, 2011 11

    CONSTRUCTION

    th ANSYS a in h aificain fac a

    han hih f h cnfiains, isain win

    ffcs sch as cn ffcs na a iins an

    channin ffcs wn csy sac iins. F

    h iniia sa, a a f h s-siciv vas (in

    which AF is a han ciica va) va aas wh

    ca win s was hih an w a sian iscf. th ifi cnfiain c

    aas f iscf y axiay a fac f h.

    th a s ANSYS ninin siain

    in aifw wn h iins, an hs ss

    w s na vciy vcs inify scific

    ins f ins, sch as cicain zns in which

    s c acca. th ais vi infain

    ha h in ajsin h iin sin avi hs

    ys f zns. pahins f win ajcy vi

    incas nsanin f win havi na iins,

    incin nc, an inifi aas wh nia

    s c cc. Finay, cin ss cn-s n h iins inifi aas ha w qi

    scia ca in h sin has avi h cn-

    cns, incin whisin s insfficin

    insain aa h faca.

    this jc nsas h s f ninin

    siain f sa anizain. Sch anaysis can

    vi chnsiv as f aifw ans, ca

    win vciis an ca nc innsiis — a

    sf in annin an vn jcs. Siain-

    ivn iin sin vis infain a hw

    scs affc h nvinn, which can an

    ian a f iscssins an cisins f ajc’s fis sas. n

    Pathlines showing wind trajectory colored by velocity magnitude for original (left) and new (right) designs provided increased understanding of windbehavior near buildings to determine areas of concern.

    Pressure contours for original and new designs identified areas thatrequired special care during design to avoid insulation whistling

    problems or potential façade damage.

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    14/49www.ansys.c ANSYS Avana • © 2011 ANSYS, Inc.12

    If a h can’s ny c hanss, i w

    c han 500 is h a ny cns-

    in. th acica nia f wav ny wwi

    is jc wn 2 iin an 4 iin iwahs ya. th W eny Cnci sias ha

    a 10 cn f wwi ny an c

    aisicay y havsin can ny.

    b wav w is a ch ss a chny

    han sa win w , sciay, fssi f.

     A ns an f w is aha in iizin h

    sin f wav w syss. rsachs s

    iv fficincy an c css h in ha

    hs syss can a a aj cniin in

    a ny qins.

    Cia pw tchnis (ColumbIA poWer),llC, is ain hanss his nia y vin

    cciay via an scaa wav w nain

    syss. In cnjncin wih on Sa univsiy, h

    cany is win v an cciaiz

    innvaiv wav ny havsin vics.

    th a sva y avanas f wav w:

    • Power density : Wav w is ch ns han

    h nwa ny syss, nain wav

    as c a ans f w f a

    aivy sa fin.

    • Predictability : th sy f ny f wav

    w can accay fcas sva ays in

    avanc, nain iiis a cis scin

    ans.

    • Constancy : uni sa w, which cs

    ny ny whn h sn is shinin, can sws

    a avaia 24 hs ay.

    • Proximity to load centers: Wav ny wi n

    qi ssania i f ansissin

    caaciy, sinc 37 cn f h w’s ain

    iv wihin 60 is f a shin, an 70 cn

    si wihin 200 is.

    Catch the Next WaveHyynaic siain hs iv w- h-iswav w fficincy ivn.

    By Bradford S. Lamb, President, and Ken Rhinefrank, Vice President of Research and Development,

    Columbia Power Technologies, LLC, Corvalis, U.S.A.

    Preparing to test the wave power device

    ENERGY 

       I  m  a  g  e   ©    i

       S   t  o  c   k  p   h  o   t  o .  c  o  m   /   M   i  c   h  a  e   l   J  a  y

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    15/49 ANSYS Avana • V V, Iss 1, 2011www.ansys.c 13

    th wav w insy, hwv, facs a aj

    chan sinc c vs hav ch ss

    xinc in h sin f wav w vics aiv

    h nwa ny syss. Wav wcanis n aiy avanc fficincy an c

    css f hi sins nsa viaiiy nia

    invss an css. oh insis hav an

    cas n v chny h in f

    ccia viaiiy. b h wav w insy s

    n hav ha in f i. t achiv is as, i ns

    aiy iv sins whi cnsvin ii caia.

    ColumbIA poWer is fcsin n vn f

    ic-iv syss, which avi h s f naic

    an hyaic cnvsin ss an hi asscia

    sss. th cany ivs ha ic-iv syssa h f f wav w cas hy a

    fficin an ia as w as asi ainain. th

    n-n sin chan was iiz h sin

    f h y axiiz h in f wav w

    ansf h y. raiv ca wih is a

    insinss as f h

    fficincy f h vic in

    cain h avaia ny

    f h wav. A aiv ca

    wih f 1 ans ha h y

    has ca 100 cnf avaia wav ny.

     As Columb IA poWer

    s in h

    ia sha f h y,

    nins a f iv

    iffn hyynaic si-

    ain sfwa acas. th

    cany sc ANSYS

     AQWA sfwa cas f is

    as f s, an ss shw

    ha i vi a ach

    wih hysica xins

    han i ciiv sfwa.

    ColumbIA poWer as

    va ha ANSYS AQWA

    COLUMBIA POWER’s wave power system: The wings and vertical spar react to the shape of the passing ocean swell. Each wing is coupled bya drive shaft to turn its own rotary generator.

    Wave direction

    2 3 4 5

    COLUMBIA POWER engineers doubled efficiency of the buoy by using ANSYS AQWA to optimize its geometry.

    ffs h fqncy an i ain sins.

    Fqncy ain sins a fas, which as h

    ia f qicy vaain a a n f shas,

    whi i ain sins vi h hih v faccacy n fin h s shas in h a

    sas f h sin css.

    ColumbIA poWer nins v an iniia

    cnc sin in SiWs®, i a y an

    s i a 1/33 sca in h tsnai Wav basin a h

    Hinsa Wav laay a on Sa univsiy. th

    a s hih-sin caas ac ih-iin

    is n h y, asin is in in h wavs.

    enins x h cnc sin ANSYS AQWA

    sfwa an f a i ain siain whi

    sin a wav cia wih h sa ai anfqncy as ha as in h wav an. th was

    a vy ach wn h asns an

    icins f ANSYS AQWA. Sinc hn, nins

    hav s ANSYS AQWA as hi iay sin

    iiz h sha f h fi-infc asic (Frp) y.

    ENERGY 

    1

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    ENERGY 

    ColumbIA poWer has sinc vaa v 350

    iffn is wih ANSYS AQWA in an ff

    axiiz h aiv ca wih f h y. A h

    sa i, h cany w csy wih eshis Inc.,

    is sca an ha cs h Frp fas,

    x h anfacaiiy f vais shas an

    ns ha h fina sin can c a a w

    cs. th cany as a h svivaiiy an

    nvinna iac f s y sins.

    ColumbIA poWer nins s a sinsia wav

    sha an a si f wav fqncis anin f 2scns 20 scns f fqncy

    ain siains. th sns

    ai as caca y ANSYS

     AQWA sfwa w s in a s- 

    cssin in win y ColumbIA

    poWer nins ha cacas h

    aiv q an s f h y as

    w as h aiv ca wih.

    onc hy f ha hy w cs

    an ia sha f h y, ColumbIA

    poWer nins v i ain

    in, which as i ssi

    vaa h nnina ffcs f h

    wavs. th a vaa h shas

    ha ha vn s in fqncy ain

    in aains a vaiy f wav

    cias, incin hs fn a svn

    iffn casa cains an h

    w. A h sa i, nins an

    iizin h w aff sys ha

    cnvs chanica ny in cica

    ny. ANSYS AQWA ss f

    fqncy ain s w s- 

    css in maa® Siin®  inca h w

    aff acin q an c w .

    th ANSYS AQWA i ain s w c

    a dll ha sia h ina an nnina w

    aff ain. th dll f h w aff

    was v in maa ra ti®. enins s h

    f ANSYS AQWA iv a nica

    v in Siin ha sias h w aff

    sys an cn say. th cn say ns

    h w aff h wav cia y chanin h

    an f cn c y h na, which, in

    n, chans h chanica a ac n h sys.

    this as i ssi cnsi in a sin h

    ffcs f iffn y shas, w aff sys

    sins an cn sais; i as hs in

    h w ha w na y ach aach in a

    vaiy f iffn wav cias.

    ColumbIA poWer cny an sin maxw

    canic siain sfwa f ANSYS

    iiz h sin f h na. enins vaah iffn canic siain

    sfwa acas an cnc ha

    maxw was h asis s an h

    s sa. maxw is in s

    anayz h canic fanc f

    h na whi vayin h ai as

    wn h an sa, iffn

    an is, iffn an

    ys, an iffn ys f s. th v-

    a a is axiiz h na’s

    ny whi iniizin is cs.

     As a chny sa wih fa-f-

    nii fnin, ColumbIA poWer

    s caia fficin. by fcsin is

    vn ffs n siain an

    sin hysica sin jicisy as a

    vificain , ColumbIA poWer is

    vin fwa in h vn css

    ch fas han w ssi sin

    aiina vn hs. ANSYS

     AQWA an maxw sia in sf wa

    na h cany a is isas

    in h c, wh hy a fa ss

    xnsiv han in h can. ANSYS AQWA chny,

    in aica, h han h fficincy f

    ColumbIA poWer’s wav w sys. ColumbIA

    poWer has nfi f h xcn chnica

    s an civ ainin sssins vi y

     ANSYS. As a s, h cany is n ac sn

    y h fis can nsain f is chny in

    p Sn. n

    Maxwell software from ANSYSwas used to optimize the

    generator design.

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    17/49

  • 8/20/2019 Ansys Magazine AA V5 I1 Full Version

    18/49www.ansys.c ANSYS Avana • © 2011 ANSYS, Inc.16

    ENERGY 

    asiy wn away y h win,

    whas a i ain cainy

    fas wih cnsia fc.

    th sa hans in a fiiz

    ac: th iny aics

    cn a i n a

    css an, hf, fa ch

    aiy. If his csin is

    n ccy, h si-

    a in wi ic a

    havin i a is, i

    sh acay hav i a

    hnshw. Cay, his wi

    a ssania s.

    In aiin, i is iv ha

    aic scs infnc acins. Hih acin asa sv in ins wih hih v facins f

    aics an acin as cncnains. A ns

    aic cs sns a in in which s f sfac

    aa is avaia f acin, an his sinificany

    incass h acin a. Hwv, h cnsqnc is

    ha h acin as insi h cs is s ch

    fas, hy swin wn h acin. Csin is

    acay an nwan hnnn in fiiz

    acs cas i sws wn h acin a va

    y cncnain a h sis in aas wih a w an

    f acin as. Incc cs in, hf,

    wi ic , nfnay vy wn,ac fanc.

    th a a SINteF has acc h chan

    cni fnana nw in h fi f si-

    ain f sc sin n ac fanc.

    rss hav shwn ha h which h css

    hav sv (an hf h

    caina cs f h siain)

    ns ay n h aciviy f h

    aic s in h ac. Whn a

    hihy aciv aic is y, h

    acin wn h f as an a

    ns cs is as insanansan ccs as xcsivy n h

    sfac f h cs. In his cas,

    h s ian hnna

    ccy a h aa f h

    cs n which h acin can cc

    an h ans f h acin as

    scis his infac. Any sih

    in h siin shanss f h

    cs sfac wi a sinifican

    in s.

    Whn a ss aciv aic is s

    in CFd siains, hwv, h

    sin f h cs infac

    cs ss ian. In his cas,

    h acin a is sw nh aw

    acin as na in h ai-

    c css an ac hh h

    ac ain. Sinc h ac-

    in ccin n h cs s-

    fac cnis ny a sa

    an h a acin

    a, h cc sciin f

    his infac cs ss

    ian.

    p sin f aic

    scs an wih achivin

    hyynaic an acin

    inic i innnc qi

    nins ay aica

    anin i siz ca

    aic ia. t achiv

    hyynaic i innnc

    f ns s, h i siz can 25 aic ias vn hih, whi h fin scs f in iss

    n i sizs f a axi f 15 aic ias,

    vi hih- saia an a iscizain is

    s. racin inic i innnc ws h

    si way. I is vy snsiiv in ns s sinc h

    v facin ain n a is s a. F vy

    hih acin as, h i siz can 10 aic ia-

    s w, whas f 50-is w acin a

    h i siz can 25 aic ias. racin inic

    i innnc in iss is sihy fivin, sinc

    h css can i an nay cinci wih

    hyynaic i innnc.Insiny, siain ss shw ha h s f

    a hihy aciv aic wi n iv ac

    fanc as ch as ih xc. In h hihy

    aciv cas, n acin as scis is aw

    na in h cs. A a cna f h

    aics avaia f acin, h-

    f, is in was insi h ns

    css wh n acin as scis

    is sn. Whn h aic wih a w

    aciviy is s, f as is avaia

    hh h ac, an a aics

    a invv in h acin. t qanifyhis cnc, siains hav n

    s shw ha a 50-is cas

    in aic aciviy cass h

    va acin a y a fac f

    w h, nin n h

    fiizain vciy.

    Infain ain f his sy

    is cny in s a SINteF

    f fi siain as a sin

    an iizain f ClC syss.

    Fnana insihs ff y hs

    s a ssania cniins

    wa inifyin an iizin

    ian sin aas

    acca h vn f his

    ian Co2 ca chny. n

    The interaction between particle clustersand reacting gas using a particle withhigh reactivity (two images on the left)and low reactivity (two images on theright). In each pair of images, the oneon the left shows the particle volumefraction, and the one on the right showsthe reacting gas concentration.

     A particle cluster (left) influences the concentration ofthe reacting gas (right).

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    19/49www.ansys.c ANSYS Avana • V V, Iss 1, 2011 17

    Meeting Green BuildingDesign Goals withEngineering Simulation Siain is ivin innvain in HVAC sin f an assy hain Sai Aaia.

    By Sharbel Haber, Senior Mechanical Engineer, Balsam Nehme, Mechanical Engineering and Adnan Akhdar, Mechanical Engineer, Dar Al-Handasah, Beirut, Lebanon

    Wih h v-incasin ans f ssaina

    iins, nins a vin cx an

    ivsifi sins c as, s fficincy an

    iiz nwa scs. Fi ynaics siains

    hav vn a wf an ffciv , viin

    fxi sins in incasiny cx an anin

    jcs. A ninin fi da A-Hanasah, hs

    siains a xnsivy s as an iizain an

    vaiain a an ay has in h sin css,sinc siain ss inain f innvaiv

    sins an ny-savin ass a wa

    casin h va faciiy’s ny css whi ain-

    ainin ivin ccan cf.

    da A-Hanasah (Shai an pans) has n a

    inin fc in h annin, sin an inain

    f vn jcs in h mi eas, Afica an Asia

    sinc i was fn in 1956. tay, da A-Hanasah is

    n f h as ninin an sin fis in h w.

     A yica xa f iin f ny fficincy is h

    cany’s cn sin f h 31,000-sqa- cn-

    vnin cn a pincss Na bin Arahanunivsiy f Wn in riyah, Sai Aaia.

    In h

    assy

    ha f h

    cnvnin cn,

    an nf ai

    isiin (uFAd)

    sys was c

    wih a cnvnina ciin

    ai sy. th assyha ha incs h sa

    an sain aa cnsiss f f vs (asn, n,

    zzanin an fis f) incnnc via n ai

    cnin, wih a vs cci. da A-Hanasah

    was cha wih cin h HVAC sys ny

    cnsin whi nsin ainc cf: th a

    aifw si y h hyi cin sys sh c

    h cci zns ny h ins

    wh ainnanc cawas a ca. th isiin

    f ai sy s n iiz ns

    ai ivy in h 24--hih assy ha whi

    aviin isanc f h ha saificain fh ai, a y ny-savin as. Fi ynaics

    Rendering of the convention center at Princess Noura Bint AbdulRahman University for Women in Riyadh. The center assembly hall was studiedto reduce energy costs while maintaining comfort.

    Full-scale 3-D model of the

    convention center assembly hall

    CONSTRUCTION

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    20/49

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    21/49 ANSYS Avana • V V, Iss 1, 2011www.ansys.c 19

    Don’t Rock the Float!Fi–sc inacin aws sins assssiac f wavs n fshwa an ffsh syss.

    By Richard Grant, President, Grantec Engineering Consultants, Inc., Halifax, Canada

    on a cn jc cissin y envinn

    Canaa, ganc eninin Cnsans, Inc. was

    as wih vin a wa qaiy niin fa

    sin cay a sns f cain nvinna

    aa. th fa ays a siia — an s

    swha i — a caaaan, hh i is sin

    ah han ivn y an nin sais. th a

    f h anaysis was iniiz a an ns saiiy

    f h fa as w as v scificains f h

    in sys an sc. t his a, ganc

    s ihysics siain sfwa f ANSYS

    in h fi–sc inacin (FSI) y in

    h fa an sns n a wi an f wa cnan wav cniins.

    bas in h aii vinc f Nva Scia n h

    as cas f Canaa, ganc an is nins hav an

    xnsiv acn in h sca an fis anaysis

    hin css in h fns, ffsh, ain,

    anfacin, ny an aqac fis avanc

    nw sins an syss. m cny, hwv,

    ganc has fn fac h chan f hw cin

    hs w anayss ha hav hisicay n f

    saay. pvisy, whn h inacin wn fi

    an sc was ciica, ganc’s nins n n h ss f h fi ynaics sfwa anay

    in h sca anaysis sfwa an vic vsa. In

    cnas, ANSYS ffs a sin inain sva f is

    s wf an s fis an scs siain

    s. Wih is i-fi sv, h ANSYS FSI sin

    vi ganc’s a wih a iicina caaiiy f

    i-ansin say-sa anaysis wih vin

    fin y. usin ANSYS mihysics sfwa,

    h ganc nins w hs a vaa h h

    sca a f h anaysis an h fi fw sin

    wih js a sin .

    In h iina fa sin, h a h fa

    an sns as a fw scin, which accn f h

    fw cns an wav ain n h fa as w as

    yancy fcs. thy hn vaa h vn f

    w an sn wavs ha s f h sisanc f hh fi fw, js as wih h h f a shi. th

    sfwa ica h vica havin an ana

    ichin f h fa in sns iffn wav an

    cn cniins. th iac fcs f h wavs

    caca in h fi siain w aaicay

    ass ac h sca accay

    sia h ssss an fains n h h.

    thh hy hav i ffc n fi fw, h ssss

    a ian cas hy a i ssi iiz

    h sin f h h a ch hih v han w

    ssi wih h.Wih h FSI sin f ANSYS, ganc vaa

    h fanc f a wi an f h fis an ass

    isiins n iffn fw cniins, an i

    Sensor float fluid–structure interaction (FSI) transient responseto current flow

    Sensor float bow nosing down due to flow on sensor below float,deck awash

    OFFSHORE

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    Finite element mesh (top) and contours of stress (bottom) on a halfmodel of the sensor float. The FSI analysis was performed to look atthe effect of a fixed flexible boom on the float.

    OFFSHORE

    avana f aa cssin acca a

    s fficiny han sin a sin-achin

    nvinn. In h iniia sis f sins si, hsns was fix h sn f h fa an xn

    vicay in h wa. th FSI ss f hs sins

    shw h fc x y wa cns n h sns

    cin wih h w wav n sh h w f

    h fa nwa in fas cns. I was n acica

    sv his y siy chanin h h sin,

    s h a i a hin cnncin wn h sns

    an h fa c h a ansi f h

    sns h fa. th hin sns, hwv, ay

    incas h cxiy f h siain anaysis.

    ganc ass h nw chan f h hin-sns sin y in h fa wih h sns fix

    in iffn hin siins sin h is i

    n in h sca in f ANSYS mihysics

    sfwa. uni h xnsiv aach s f h nn-

    hin sins, his nw h vi a siifi

    way f FSI anaysis. Wih h is i

    n, h a ai wav an cn ain

    h sca wih h caina a

    invv in cin i a f fi ynaics anaysis. In

    h f, ganc ans s a vin sh f

    a c FSI anaysis incin f fi ynaics

    siain ha wi vaa h in f h hin in

    sns hyynaic fcs.

    byn is sis f wa qaiy niin fas,

    h cany has n xnsiv w wih ninin

    siain h ca saf an scay

    sn ffsh scs an syss. ganc’s

    nins hav as s h ANSYS mhysics sin

    assss aviy-as scs (gbSs) s c

    ffsh i iin an cin afs f

    ics. gbSs y n wih sc h h

    sa, which iinas h n f iins in hasas. Cnc gbSs a yicay i wih h

    aas ans s hy can fa h si an, nc

    in siin, sn y fiin h ans wih wa. th

    ganc a s FSI f ANSYS sia wav

    ain a gbS incin h ffcs f assiv wavs

    f ss — as nwn as n wa — cin v

    is .

    th cany ivs ha is invsn in ANSYS

    mihysics sfwa has a a sinifican aiin

    is anayica caaiiis. Cins s ganc

    cas f is ac c in fin avanc

    ninin sv vy cx s. ANSYS

    chny has h anh in h ganc

    x ha as i asi ass sin chans

    ha js a fw yas a w hav n ch

    iffic. n

    Waves washing over top of gravity-based structure of offshore platform(waves traveling to the right)

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    23/49www.ansys.c ANSYS Avana • V V, Iss 1, 2011 21

    Invented the Supercomputer,

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    benefits to design productivity and

    efficiency for ANSYS® FLUENT®, ANSYS® 

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     Visit the Cray and ANSYSPartner Media Center at

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    Cluster, Grid and Cloud

    Management Software

  • 8/20/2019 Ansys Magazine AA V5 I1 Full Version

    24/49

    Generator andshaft design

    Speed sensor design

    Transformer design

    Electric machineanalysis

    Power electronics design

    www.ansys.c ANSYS Avana • © 2011 ANSYS, Inc.22

    ENERGY: WIND

    Energizing the Wind IndustryIncas cxiis qi a sys-v aachin sinin an vaain win ins.

    By Ahmad Haidari, Global Industry Director for Process, Energy and Power, ANSYS, Inc.

    Win ny jcs an h — f sa insaains vy a win

    fas — hav a cn a: c ni ny cs whi ivin iaiiy.

    F a sinss sciv, chny cnis viaiiy y infncin

    fficin win in sin, anfac, yn an ain. Whh

    h aicain is an nsh, ffsh fa-sh insaain, avancns in

    scinc an ninin wi cni h insy’s sccss, sciay hh

    caaiiis a aynaic sin, aia scinc, sca sin,cnic chanica cn, si scin an fa ay.

    Win ins an win ny jcs a cin incasiny

    cx, s hy s a nay a vs niaina a fw yas a.

    Insaains f vy a win ins in ffsh an fain cnfiains a a

    aj chnica achivn. eny canis h sin, insa, an

    fficiny an iay a sscs whs win a sans a v

    50 s an sjc wav an win ain a iffn ans f aac.

    Hisicay, win ny canis hav s ninin siain sfwa

    as a in sin, s ny sia a scific sin asc anayz a

    cnn. Sccssf aicain f ANSYS sins ans acss h win

    ny insy, incin:

    •  Aerodynamic design: hs cfficin, a sca iniy, ia

    as an fai, nis icain, win s fi–sc inacin, i

    si, icin, nay ay ansiin, na-wa an fa-fi sis

    •  Structural design: w an sca iniy/safy, w cnvsin

    fficincy, insaain cs an ainnanc, ffsh ans an insaain

    •  Component design: as, axs an ains, nas, nacs,

    s, ivs, s, cnics cin

    •  Site selection and farm layout: axi jc nia, w

    (h a an ava), win as, fai

    •  Turbine placement: vaia ain, hnss, fsy, i wa ffcs,

    iins an sacs

    •  Electromechanical system

    : cica achins, vaia-s cnsyss, ansfs, w cnics, w isiin, sns an

    aca sin

    •  Blade manufacturing

    tay’s incas cxiis qi a sys-v aach in sinin

    win ins an vaain fanc as n a-w cniins.

     Avancs in ninin siain sfwa incasiny a his ssi: F

    xa, h ANSYS Wnch nvinn is sin wih caaiiis ha

    na in ni win in syss. Is va is fh nhanc hh

    avanc sv fncinaiy incin nc ansiin s, avanc

    cnac s, ihysics caaiiis, csis s, hih-fanc

    cin an h fxiiiy cnnc hi-ay sfwa f win ina anfacin a-asiciy cacains.

    enins can f cchanica sys-v anaysis sin Si

    sfwa, canic anaysis n cic achins an ivs wih maxw,

    win w anaysis via ANSYS CFd, an sss an a anaysis sin ANSYS

    mchanica. by vain hih-v inain an avanc caaiiis,

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    ENERGY: WIND

    nins v i a xnin hi nc-siifi

    siains inc aiina ais in va win

    in sin — nain sa fficincy ains,

    ian in an insy in which a in fficincy/  

    fanc ain can ansa in ch a ciciy

    cin, c wni an a jc fi-

    aiiy. Sch ais can as iv iaiiy an na win ny jc ain.

     Aay, h a any xciin xas f h

    xanin s f ninin siain hh

    h win ny sy chain. th saa win ny

    aicains a sn in his iss f  ANSYS

     Adva ntage  — an ach hihihs h ah f

     ANSYS sins. Wih siain caai i is, h

    jcs sn ay n hav n as sccssf.

    Wih incas an f win ny, nins wi

    fac aiina cxiis, sch as vn-a in

    as ha wi insa fah ffsh an in hash

    nvinns. Win fa si scin s cnin

    c is an vc xiiy an nvinna

    cncns. Nw wains, ih ws, i-accss

    ins, fain afs an qi achins wi v. th insy wi innva h

    chans f incas safy an iaiiy, iv

    niin, c sys ainnanc an

    ay cncns. ANSYS is in ac y viin

    hih-fiiy ina, avanc caaiiis ha

    sin-hysics ns as w as sys-v an i-

    isciinay qins f h win ny insy. n

    Offshore installationand certification

    Tower design and fluidstructure interaction

    Blade design

    Rotor sizing

    and acoustics

       S  o  m  e   i  m  a  g  e  s  c  o  u  r   t  e  s  y

       C   E   N   E   R ,   I   M   P   S   A ,   R   E  p  o  w  e  r   S  y  s   t  e  m  s   A   G ,   T  r  a  n  e   I  n  c . ,

       X  a  n   t   h  u  s   E  n  e  r  g  y   L   t   d .  a  n   d   i   S   t  o  c   k  p   h  o   t  o .  c  o  m   /   T  o  r  e   J  o   h  a  n  n  e  s  e  n .

    Software from ANSYS meets the challenges of individual applications as well as of complete systems in the wind energy industry.

    Design of floatingoffshore wind turbine

    Power distribution analysis Site selection, land and sea Wind farm configuration foroptimal power generation

    Wind Farm and Power Distribution

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    26/49www.ansys.c ANSYS Avana • © 2011 ANSYS, Inc.24

    More Powerto YouSiain hs Ina sinn f h w’s hihs- fficincy ann anwin in nas.

    By Jon Vaquerizo, Project Manager, and Xabier Calvo, Technical

    Manager, Indar Electric, S.L., Beasain Guipuzkoa, Spain

    Win w is h w’s fass-win ny sc,

    wih 37.5 iawas f insa caaciy a in 2009.

    th ga Win eny Cnci xcs his sc

    w y 160 cn v h fiv-ya i nin

    2014. on isin n is ann an nas

    (pmgs), as hy ff hih fficincy an sin fxi-

    iiy. Ina ecic, S.l., s v a 2.5 mW pmg

    f win w aicains wih h aiis a f

    achivin an ncn 97.7 cn v f ffi-

    cincy a a a in cnvin chanica cica

    ny sin a ann an na. Anh a

    was incas fanc an fficincy a aia

    as, cas win ins fn n a aia a.

    taiina i-an-s hs c n achiv

    hs as in a asna an f i. ths, Ina

    ai canic fi an fi fw siain

    faciia h css.

    Ina ecic was fn in 1940 as a anfac

    f sa cic s. In 1997, i ca a f

    Ina, a Sanish nwa ny cany ha

    cny hs a a 15 cn a a sha f

    win w cnns. Ina cs a wi an f

    na cncs, incin -aiina -f

    incin nas (dFIg) an nw pmgs. pmgs n-

    ay ff hih fficincy a a a an vn

    a aia as, sinc h ann ans iina

    h n f winins ha, in n, v

    hic sss. pmgs as iina h n f shs,

    which cs ssi s an ainnanc

    ns.

    th Ina sin a fac sva aj chans

    in vin is nws pmg. Achivin hih fficincy

    was h vachin a, h w a n f h

    as ha ha siansy achiv f ia

    ain. Cin q, cas y h inacin

    wn h ’s ann a-

    ns an h ss n h sa c,ha c 0.1 cn f

    va q. Va hanics

    (tHd) in h ha

    w 0.5 cn. F h cin

    sys, a anin a was s

    ainain an a

    w 100 C ass - 

    fanc f h ans v a

    20-ya ifi.

    Ina nins s maxw

    w-fqncy canic fi

    siain sfwa f ANSYS vaa h ffc f iffn

    is an an is

    n h canic fanc

    f h na. W-nwn asic

    qains w s v

    a iinay na sin.

    Indar high-speed permanent magnet generator withair–water cooling option

    Time

    1250

    1000

    750

    500

    250

    0

    -250

    -500

    -750

    -1000

    -1250

    0.005 0.01 0.015 0.02   V  o   l   t  s

    Order of Harmonics

       V  o   l   t  a  g  e   (   %   )

    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    0.01 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

    Magnetic flux density level in the

    stator (left) identifies areas of highlosses. The generated voltage (upperright) and fast Fourier transform (FFT)(lower right) results for a no-loadcondition are also shown.

     Actual value of 1st order is 99.9

    ENERGY: WIND

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    enins fis ca a 2-d an, a, a 3-d f h

    na, yin iaiy n anfacin awins c h y an aia is f

    an sa ainains an cis. th i s f h

    siain was ajs ach h ain s f

    h na an h n f s in h ann

    an. enins sia h fanc f

    h s sin n n-a, f-a an sh-

    cici cniins.

    th ss f h siain inc h va

    wav f c y h na, a asn

    ha was ca h sin qin s ha

    hanic vs c vaa. th va fas

    Fi ansf caaiiy in maxw vis

    h va a iffn fqncis, ain i

    saihfwa caca h hanic vs f a

    aica sin.

    th havi f h sin in h vn f a sh

    cici was anh ian cnsiain. Sh cicis

    ay cas y chanica fai in h na,

    insain awn w cnv afncin.

    enins si h anic fi na in ach

    aa f h ann an in a sh cici, xcin

    ns ha h an ha h ih is avi

    any aa. gnay whn sinin a pmg, Inanins cnsi a wi an f facs, incin h

    cniin f an a, aina s,

    swichin fqncy an sh-cici (w-has an

    h-has) fanc achiv ia an

    havi f h ni ifi f h na cici.

    In h f-a siain, nins a h

    in qi y Ina fqncy cnvs f havaia swichin fqncis achiv nina q,

    hih cn an w sss. th a xain incin

    vs in h sa cas f hi ian ffc n

    fficincy. thh hih incin vs a i ssi

    c h siz f h na, hy as incas in

    sss. maxw ss shw h isiin f sss

    v h y f h sa, viin ianc f

    sin chans iv fficincy. Ina nins

    cninay ifi h sin, ain c

    sss in h sa c, chanica sss, an sss

    ca swichin fqncy whn win wih

    fqncy cnvs — a whi achivin h h

    sin qins.

    250

    200

    150

    100

    50

    0

    -50

    -100

    -150

    -200

    -2500.95 1 1.05 1.1 1.15 1.2

       C  u  r  r  e  n   t   (   %   )

    Time (s)

    Magnet behavior in a three-phase short circuit as predicted by Maxwell

    100

    50

    0

    -50

    -100

    -150

       T  o  r  q  u  e   (   %   )

    0.95 1 1.05 1.1 1.15 1.2

    Time (s)

    Electromagnetic simulation of the balancing operation and inserting therotor in the stator with a crane

    Flow speed and temperatures through the tubes in the air–aircooling system

    bcas f h an fi’s hih snh vn whn

    h pmg is n ain, Ina nins sia h

    css f assin an aancin h , nsin i

    c safy accish. thy in h v f

    anic fcs na whi insin h , which

    a i ssi scify assy s ha c

    wihsan hs fcs. th na is aanc y

    acin i n sas insn wih accasha c fcs na y iaanc in h .

    th canic fi na y h in

    his css was sia wih maxw ns

    i i n inf wih h cas cayin h

    acc sinas.

    ENERGY: WIND

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    Ina nins siansy si h n- 

    a’s cin sys cas f h inacin wn

    cica an ha fanc. th a f h

    an ays an ian in is aiiy sis

    anizain, s ivns in cin fanc

    can incas h an’s aiiy han a sh cici.

    oiizain f h cin cici hs iv

    fficincy y cin chanica an cin sss.

    t iiz h cin cici, nins s ANSYS

    FlueNt fi ynaics sfwa f a aisy f fi fw an ha ansf in an an h

    na. mshin was a chan cas f h

    iffnc in sca wn h sa 5 10 ai

    a wn h an sa, wh accacy was

    ciica, an h a va 1 nh f h na

    an cin sys. t iniiz caina i, 3-d

    say-sa anaysis was s in h ajiy f h

    sin css, an h siz was c y sin

    axia syy an iic cniins. Fi ynaics

    ss inc h ca ha ansf cfficins, ai fw

    vciy a vy in in h achin cici, ss

    f h ai cici hh h na, naa an ha fi, an an win

    a. enins s hs ss as a i in

    casin a hss y cin vaiains

    in cin v h nh f h na.

    usin sfwa f ANSYS h Ina asiy

    x i aa aa ic sin

    vaiains. th canic an fi fw siains

    vi fa iansic infain han was avai-

    a f hysica sin. Siain vis ss f

    any a any in in h caina ain, whi

    hysica sin vis ss ny a cains wh i

    is acica ca snss. enins w a ia a sin ha a hi scificains n f a

    y was i. pvasiv aa anan was

    f qicy an asiy y chanin sin aa- 

    s. ths aas w aa hh hni sin sys, f CAd hh shin

    an nay cniins nain f a ss.

    th nx s was iin an sin a a-sca

    y vify h siain ss an ns h

    na’s fncinaiy an if xcancy. tw ys f

    sin w f a h s nch: na f-

    a hain sin cify na fanc

    an aiiy sin vify is iaiiy v i. th

    cica an ha asns f h hysica -

    y ach vy w wih h siain ss. F

    xa, h axi viain f h va sha

    icin h as vas was 0.1 cn.

    th as fficincy f h nw na was 97.86

    cn, hih han h sin a f 97.7 cn, an

    nay xacy wha was ic y h siain. th

    ain is n f h hihs vs f fficincy f any -

    ann an na n h a. Siain a

    i ssi achiv his chanin fanc a in

    ss han haf h i ha w hav n qi sin

    cnvnina i-an-s hs. th siain -

    icins ca w wih hysica sin, viin

    cnfinc ha Ina can s siain iiz is

    cs iv hih fanc n h sanin cniins. n

    Fluid dynamics results show air flow variations over the length of the

    generator using three different cooling system options. The optionsinvolve modifying the geometry of the slot, windings and magnets.

    10

    9

    8

    7

    6

    5

    4

    3

    2

    1

    0

       A   i  r   F   l  o  w   (   %   )

    Generator Length

    The difference between the simulated and measured air flow ratesacross the length of the generator was a maximum of 1.32 percent. Themaximum difference in calculated versus measured temperatures wasonly +/– 3 degrees C for the stator and +/– 3 degrees C for the rotor

    magnets. Software from ANSYS provided very good accuracy, which isessential for these applications and for Indar engineers to trust the newdesign variations.

    Generator Axial Length

    Generator Axial Length

       T  e  m  p  e  r  a   t  u  r  e

    Simulated

    Measured

    Simulated

    Measured

    Max. Deviation = 1.32%

    Mid. Deviation = 0.5%

    Option 3

    Option 2

    Option 1

    8.0

    7.5

    7.0

    6.5

    6.0

    5.5

    5.0

    4.5

    4.0

       A   i  r   F   l  o  w   (   %   )

    ENERGY: WIND

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    ENERGY: WIND

     ANSYS Avana • V V, Iss 1, 2011 27

    divn y h n chan h w nain ny

    ix, h s f win ins is incasin sinificany

    an h w. th ga Win eny Cnci

    (gWeC) ics h a a f win ins wi

    w f 94 gW in 2007 296 gW f a insa

    caaciy y 2012. dnin n h incas in ciciy

    an, win w c sy 11.5 cn

    12.3 cn f a ciciy an in 2020,

    accin gWeC, an wn 18.8 cn an

    21.8 cn in 2030.

    Hwv, h a f an-as insaains is n

    as a as i c . S f his is xain y

    annin cnsiains: p n wan hav

    win ins si na hi hs. tyica jcins

    Where the Wind Blowseninin siain ays a in in h s w fwin fas y icin h s avaia cains.

    By Ian Jones, ANSYS Fellow, and Christiane Montavon, Senior Technical Services Professional, ANSYS, Inc.,

     and Daniel Cabezón, Wind Specialist, National Renewable Energy Centre (CENER), Sarriguren, Spain

    inc visa insin, nis, h ffc n na, an

    isancs cas y cnscin an ain.

    Fh, win fas affc aa sinas, a

    cniin ha is fcin ins away f xs

    his cains ha a f sih f annna

    insaains. Cnsqny, win fa vs a

    cnsiin sis n ncssaiy ia f win w

    nain: cains away f his, in ins wh

    h fw can cica an nc can hih, an

    in haviy fs aas. pacin ins in sch

    cnsain sis ans ha wa ffcs can hav a

    sinifican iac n h fanc f wnsa

    ins, cin w cin an cnsiay

    incasin fai ain.

    Black Law siteCourtesy Siemens press.

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    ENERGY: WIND

     ANSYS Avana • © 2011 ANSYS, Inc.28

    t vc h sha f an sis, ins is

    win in ffsh in sis, wh w ain

    nc is xc s in c as f wacvy. t iniiz wa sss an iiz ny

    cin, i is via iv cnfinc in h aiiy

    f s accay ca hs ffcs.

    N a h cain, h is cnsia

    canc invs in xnsiv win fas wih a

    aan n n invsn (roI). usin cn

    icin s, vs a na vi

    sfficiny ia sias f jc win w

    f chanin sis, faiin saisfy invsn ciia.

    dvs a nw in f ways a win w

    siain ia f nn-ia sis.

    tin as s wihsan sinifican sssscas y sn ain an win ffin. th is

    cnsia ins in xnin in if an

    cin aina css. unsanin h win

    i an nc vs nas a iaiiy in

    assssin sia in ys. un h Innaina

    ecchnica Cissin (IeC) (h cniz

    innaina y f sanas vn aciviis)

    in cassificain sys, h chic f in y is

    in y h vs f nc innsiy iy

    xinc a h si. F xa a Cass IIIb win

    in, sin f w win s (7.5 /s a h

    hih) an w nc innsiy (16 cn), wi

    sjc w as han a Cass IA IIA win in.

    Black Law Wind Farm A yica win fa xa is bac law, in cna

    Scan, a y Scishpw rnwas.

    th si cnains 54 2.3 mW Sins ins an

    ccis a f n-cas ca si. In Janay

    2006, i was h as ain win fa in h

    uni kin.

    Wih aivy sa hih vaiains acss h

    win fa (axiay 170 s), h cx-

    iy n his si is ss a ahy an

    asscia wih sinifican fsy an wa

    ffcs. Scishpw rnwas an ANSYS

    hav cai a caaiv sy n his win

    fa nsan h inacins wn h

    ins, h ain an h fsy, assss hw

    w fi ynaics w f f his si, an

    s h ssns an in vin nw sis.

     A caisn f ANSYS ss an asns

    f h anna ava w f h bac law si

    shws ha h sfwa ics fanc w.

    th ss as inica which ins a n-

    fin, f xa, cas f hi cain

    in h fs.

    “This type of simulation is useful

    in highlighting features not picked

    up in other engineering models

    a n d i n b r i n g i n g t o l i g h t

    the circumstances under which

    standard models fail to capture

    the detail required. Therefore, it

    has a key role to play in managing

    the risks associated with modeling

    complex wind farms.”– Callum Strachan, ScottishPower RenewablesComparison of average wind power on Black Law, taken

    from operational data and ANSYS simulations, shows closeagreement — giving ScottishPower Renewables increasedconfidence in using fluid dynamics simulation for future siteapplication.

       N  o  r  m  a   l   i  z  e   d   P  o  w  e  r

    Turbine Number (Highest power on left)

    Map of Black Law Ordinance Survey® Crown Copyright 2008,license number 100048580

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    Second Wind Avanc nc s a iiz win in sacin.

    By Thomas Hahm, Fluid & Energy Engineering GmbH & Co. KG,

    Hamburg, Germany 

    Wih h ga Win eny Cnci jcin ha win

    w insaains wi w 409 iawas in 2014, h

    an f an cci y win fas is cin a

    sis cncn. th iss is aay ciica in gany

    cas f ns ain an h cny’s ashi

    in yin win w. tyicay h a is na

    as ch w as ssi a h ws cs f a

    ivn win fa si. b h a awacs sacin

    win ins cs h, incin w w

    an wa ffcs.

    Fi & eny eninin (F2e) gH & C. kg is

    inin h s f avanc nc s sch

    as a y siain (leS) incas h accacy

    wih which ins can si wihin a win fa. th

    n s wi h aiiy na ny f

    a ivn v f an.

    th wa f a in has sinifican ffcs — incin

    c w an sh in if — n any

    in in is ah. exacin ny f incin win

    cass a ss in h inic ny an vciy f h win

    in h wa f a in. this ny is cv v is-

    anc as h wa xchans ny wih h snin

    win. tnc c in h wa f ins an

    nc c y ain fas sch as fss

    his can hav a ssania iac n in if. thffcs f nc can vay wih h fw an an

    incinain f h incin win. F xa, n f h

    s aain scnais is whn n haf f a

    xincs nc f an win in an h

    h haf is xs nis fw.

     Atmospheric flow over the Bolund peninsula (Denmark) with wind

    direction from the escarpment on the west side. The red colorindicates high wind speeds, and blue indicates low speeds.

    Wind field behind an ENERCON E-66 wind turbine with hub height of65 meters. The blue color indicates high wind speeds, and whiteindicates low speeds.

    Meandering wake behind an ENERCON E-66 wind turbine. Bluerepresents high wind speed, and white represents low speed.

    ENERGY: WIND

       I  m  a  g  e   ©    i

       S   t  o  c   k  p   h  o   t  o .  c  o  m   /  c   h  r  o  m  a   t   i   k  a

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    In gany, an anizains an ay ah-

    iis qi an assssn f vy nw win fa jc

    ns ha nc as na y ain anwin in was a wihin acca sin iis.

    tain an win in was s cnsi

    h cas hy hav aiiv ffcs n -

    nc. tyicay, h aach cin hs as is

    s sana iica fas sia ain-

    na an wa-na nc innsiy an

    s a n hy sia h ain n

    h as.

    Hwv, h accacy f hs iica cacains

    can ii cas hy n inca h aca

    y f h s an ain. th s is ha h

    cacains n haviy caia csaf win fa sins. ths iica s shw

    ha win ins yicay s sac a a isanc

    f a f ias f ach h. rqi

    sacin can vn a if ain-na

    nc is a aj fac.

    dvs f win fas a anin

    acca hs f cacain h nc innsiy

    na y was an ains s ha hy can c

    ny f a ivn ac f an. F2e has n

    sin caina fi ynaics (CFd) v h as

    ca ass his ian iss. th cany’s

    nins nay hav ha i ifficy in inin

    h win vciy in h wa f a in, cacain

    h nc innsiy is ch chanin.

    Cnvnina ryns-ava Navi–Ss

    (rANS) s c h caina i qi

    sia n fws y i-avain h vciy

    fi, ss, nsiy an a v i. this

    aach iinas nc fcains an as i

    ssi n fw in a asna i n

    s cs. rANS hs a ffciv a -

    icin h va an say-sa havi f a win

    fa; hwv, hi accacy sffs in in nsayn fws ha a yicay fn in win fas.

    ov h as h yas, F2e has s h leS

    nc wih vy siiv ss. I nicay

    svs h a nc scas an s h

    sa scas vi acca ansin sins f

    h fwfi. ms cny, F2e nins s ANSYS

    FlueNt sfwa h f y f w

    eNerCoN e-66 win ins wih 66 s sin

    h leS chniq. th fi ynaics ss w

    vaia wih aa cc in an aca win fa sin

    asnic ans. Fi ynaics accay

    ic h vciy f h incin win an wih

    nc innsiy a h wnwin in v h

    wih f h wa.Fi ynaics i a j f icin h vaia-

    in in h vciy v a i f 300 scns, a fi

    ha can s caca nc innsiy an h

    aynaic as ha nc cas. Qic hi-

    zna shifs f h wa f n si anh a

    ca n a 25 scn i sca. Anh ciica

    fac in achivin his v f accacy was h acca

    in f h incin win fi an, aicay, h

    vaiain in is win icin an h win sha.

    Fi ynaics an leS chniqs f ANSYS can

    s caia an ay iv h accacy f

    iica cacains ha a cny s cacaa as n wa cniins. Cacain f a

    as sh a i ssi ssaniay incas

    h an f ny ha can na y nw

    win fas an incas h safy an h ifsan f

    win ins. nModel of a wind turbine used for computational fluiddynamics simulation

    Simulation of local turbulence intensity (blue line) compared tomeasurements (red dots) across width of wake

    0.45

    0.4

    0.35

    0.3

    0.25

    0.2

    0.15

    0.1

    0.05

    0

       T   I   [  -   ]

     Width of Wake [m]

    -150 -125 -100 -75 -50 -25 0 25 50 75 100 125 150

    Measured (green line) and calculated (blue line) values for velocitymagnitude at hub height in center of wake over 180 seconds

    10

    9

    8

    7

    6

    5

    4

    3

    2

    1

    0

       V  e   l  o  c   i   t  y   [  m   /  s   ]

    I [s]

    100 120 140 160 180 200 220 240 260 280

    ua Snic 2-d leS Siain 2-d

    ENERGY: WIND

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     AEROSPACE

    sin h vhic a a a w s f safy

    an saiiy wih sain. Sa icin can s a

    iffic , vn f shisica CFd s.

    Hwv, wih cs s f ANSYS xs,

    tafia v a ai ninin aach

    ncssay ain acca icins, incin h

    s f a via a (Vbm) ha in h

    fi ynaics sfwa an ca aiina caai-

    iis h tansiin’s . Af yin

    h sciay Vbm , h a sha h win an

    Production prototype design showing airflow pathlines over the vehicle body. The VBM plug-in to ANSYS FLUENT enabled

    Terrafugia engineers to model the vehicle’s propeller under near-stall conditions, which helped to ensure the safety of theaircraft while in flight.

    h ain f h y as n ach h wih

    an cn-f-aviy qins f h vhic.

     th nw sin ivs h h in-ai an n-a

    fanc f h tansiin as w as nss ha h

    vhic ns isf f-sca anfacin. tafia’s

    a fn ha siain sfwa f ANSYS was

    ciica in avancin h h cin y

    sa wih a hih f cnfinc in hi sin.

    th cany cis ANSYS s f hin in

    hi c a s qicy. n

    Windows®. Life without Walls™.HP recommends Windows 7.

    © 2010 Hewlett-Packard Development Company, L.P. The Intel Logo, Xeon and Xeon Inside are trademarks of Intel Corporation

    in the U.S. and/or other countries. Microsoft and Windows are U.S. registered trademarks of Microsoft Corporation.

    with theHP Z800 Workstation

    Powering 

     Visit www.hp.com/go/ansys for more information

    with Intel® Xeon® processor

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    Glass JawSiain hs sv cia jawsin in h la Han Ci.

    By Alessandro Bertarelli and Alessandro Dallocchio, Engineering Department, Mechanical

     and Material Engineering Group, European Organization for Nuclear Research, Geneva, Switzerland 

    th la Han Ci (lHC) a h ean

    oanizain f Nca rsach (Cnsi eén

    a rchch Ncéai, CerN) is h w’s as

    an s wf aic acca. tw as f

    saic aics ca hans — ih ns

    a ins — av in si icins insi h cicaacca, ainin ny wih vy a. th lHC’s

    cias sca away aics ha hav n sihy

    ff ac vn aa h hihy snsiiv s-

    cncin ans. b h cias n a

    wihsan an ha ih n h wih a

    ssania facin f h a isf — cnsiin ha

    h a c as 1 n f c.

    Whn sachs s h lHC cia y

    wih sva shs a iffn a innsiis, hy

    iscv ha h can–can cia jaw nicy

    sviv h iac, is a s sff a

    ann fcin sn nh h cia

    f acin. CerN saff iiay s w n-

    san wha cas h an hw cc i.

    Si na gnva, Swizan, h lHC is in

    xi y hysiciss sy h sas nwn

    aics ha a iin cs f a hins. th a

    ss h lHC -ca cniins ha xis js af

    h i an y ciin w as ha-n a vy hih

    ny. th a f sy is h His sn, a hiz n y iscv aic ha ay h xain h

    asss f vais saic aics. th lHC is in

    s s a a ha is iv a

    96 cn f h ass f h nivs. Sciniss h

    iscv h iffncs wn a an ania

    h in nsanin why s i ania is f in

    h nivs vn hh h i an is iv hav

    c qa ans f a an ania.

    th lHC ss a s ny f 360 mJ a.

    this is w h s f ani av wha h

    n cis can han. CerN’s ci is cnain

    in an nn cica nn, 50 s 175 s

    , wih a cicfnc f 27 is. th ci

    nn cnains w ajacn aa a is, an

    ach cnains a n a ha as in si

    icins an h in. th aa as insc

    a f ins, fcin h ci wih ach h.

    S 1,232 i ans h as n a cica

    ah, an an aiina 392 qa ans fcs

    h as incas h chancs f cisin a h in-

    scin ins.

    th s ciica ns f h cias a h

     jaws, which a a f can–can csis,which ncic h a an a sin c any

    say aics ha saa f h a. th jaws a

    s y a az sanwich sc ncassin

    h ain s a, cin is an infac a.

    SCIENTIFIC EQUIPMENT 

    Collimator cross section

    5mm

    Finite element model of collimator 

    3-D contact elements

    with friction

    SOLID45 – eight-node brick elementwith initial strainto simulate springpreload (three bar)

    Cooling pipes – internalpressure 15 bar 

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    th cia is a is whn h a is v f

    n acca in anh. this ns n

    fqny cas h a is acca axiny y vin i hh a faiy f ssivy

    wf accas. kic ans a s nc

    h a f is cn in an injc i in h nw

    in. If h is an in h cnfiain f h ic

    ans, h a ih s ch

    in n icin. th cia s a wih- 

    san accins sch as an injcin ha ay cas

    3 .2 x 10 13   ns ach wi h an ny f

    450 iacnv (gV) hi h cia jaws. An

    cn v is h inic ny ain y an cn

    whn i accas hh an cic nia iffncf 1 v.

    t vaia h cia sin, nins cai

    ss sin anh CerN acca n a fy

    aina y f a cia. th jaws w

    si a sis f iacs a 450 gV v 7.2 μs.

    masns f n jaw assis an a

    ss va a ann fain f h a

    s f v 300 μ. CerN sachs hiz

    ha his fain was cas y hay inc

    viains vy fas hain. evn whn a sc

    is f xan, whn h hain css is fas han

    h yica sss axain i, aia inia vns

    f ha xansin, casin sss wavs. Siain

    was cay qi nsan h .

     Aicains wih sch a chanica cxiy

    a yicay ass wih xici ynaics cs.

    b f his cas, xici anaysis w hav n vy 

    awwa cas f h n f ihysics inain

    an h cxiy f h chanica sc, which

    incs iffn aias ha a h h wih

    cas. Sinc h ssss a w w h asic

    s, h a n shc wavs ha w qi an

    xici ynaics c. th c insa

    sia sin an iici fini n fwin

    h s f h-asiciy. ANSYS mchanica iici

    fini n anaysis sfwa vis ihysics

    caaiiis ha ina ha an chanica

    anaysis. In his aicain, inain incass

    accacy an cs h an f i qi

    a h . ANSYS mchanica as ffs c-

    hnsiv n chny, an xnsiv iay f

    aia s, a cnac cin f assis

    an wf sv caaiiis.

    th ciain c was as a cana

    a, siy s a is s. th ny isi-

    in ai h cia was in wih

    FlukA, a aic hysics mn Ca siain

    aca. th a ny was inc h fini

    n in h f f a 3-d a sin h HgeN

    can. tansin ha siain was s

    caca h a isiin as a fncin f

    i. rsachs f sca ynaic anaysis

    y ayin h a isiin as na ain

    a iffn i ss. easasic anaysis s h

    iina inaic hanin f aic

    cnns. th a v scia aihs

    ay a a isiin chanin in i an

    sac a iffn sss f h asic–asic anaysis.

    th inain i s f 0.1 μs was as n h

    Flexural vibrations

    Temperature distribution incollimator, where blue is minimumand red is maximum

    Residual displacement based on physical measurements (left) and simulation (right) matched very closely.

    100 200 300 400 500 600 700 800 900 1000

    0

    -0.05

    -0.1

    -0.15

    -0.2

    -0.25

    -0.3

       T  r  a  n  s  v  e  r  s  e   d  e   f  o  r  m  a   t   i  o  n   (  m  m   )

    Jaw Longitudinal Position (mm)

    CFC assy CFC assy Graphite bloc Graphite support

    SCIENTIFIC EQUIPMENT 

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    SCIENTIFIC EQUIPMENT 

    iinay anayica siain avi nica

    ain. Finay, saic anaysis vaa sia asic

    fain.

    th siain ss inc h a is

    hh h sc, ain i ssi s si

    fas ic asicizain. th axi sss is

    w av h ina ii f c, s h ha

    shc na asic sains, as hiz y h

    sachs. th as sia asic sains f 0.12

    cn w sn in h 3– hic c a. ths

    sains a ccnic wih sc h na axis

    f h a s, ain ann fcin

    away f h a axis.

    th siain ss ach h hysica as-

    ns aay csy. Whn cain h hysica

    asns in h in ah h siain

    icins in h cn , h ansvs sia

    fcin f 350 μ ic y h siain csy

    ach h as va f 300 μ. th ynaic

    sns ic y h siain as ca w

    wih as d vi asns. th

    siains a hih in ani han h hysica

    asns cas h siains n a

    ain in accn.

    th sy a, a f sni an jni

    nins, fws, an sns, s h vaia

    siain as h iay sv h .

    CerN sachs vaa a n f iffn

    is an aias in hi iac n h

    siain f h s sc. usin hs ss,

    hy ci ify h jaw assy sis sin y

    chanin h hin a aia f oFe-c h

    hih yi snh gic® aia. gic is a faiy

    f c-as a aix csi ays ix

    iaiy wih ain xi caic aics. th

    aiin f sa ans f ain xi ay

    incass h c’s sisanc ha sfninan nhancs va a snh.

     An a f h sis jaw assy

    incin C-Ni is an gic s a an hin

    as shw ha fcin was c f 300 μ

    16 μ, which was wihin acca iis. this

    fi was cnfi y xina ss cai

    n a scn y f h cia. th s f

    siain in his aicain a i ssi aiy

    ians h an v an acca sin

    whi iinain h n i aiina - 

    ys, xcin h fina sin. ANSYS mchanicasfwa ay a y y viin h f an f

    hysics caaiiis n accay sia a vy

    cx . n

    Simulation predictions correlate well with measured deflection.

    Deflection was substantially reduced in the new design.

    Measured displacement - 1 batch

    FEM - scaled to 1 batch

    1dof damped

    0.E+00 1.E-02 2.E-02 3.E-02 4.E-02 5.E-02 6.E-02 7.E-02

    2.50E-04

    2.25E-04

    2.00E-04

    1.75E-04

    1.50E-04

    1.25E-04

    1.00e-04

    7.50E-05

    5.00E-05

    2.50E-05

    0.00E+00

    Time [s]

       D   i  s  p   l  a  c  e  m  e  n   t   [  m   ]

    Measured displacement - 2 batches

    1dof - no damping

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     ANALYSIS TOOLS

    a, wih h as in h s ian. A

    hysics-as as can vi ins ha w

    hwis n xina sin ain. th s

    fas hysics-as iinay was s y

    pfss Jhn Nwan f uC by. Sch a

    has n in in Si sfwa f ANSYS

    aw inain f any ian facs in

    ay sin.

    Cha an ischa cyc ss can

    an wih cncnain fis in ischa. F

    his infain, iizain f h iniia csiin f

    cys in h c can f. Whn his sy

    was f, ss shw ha a hih iniia

    cncnain f cys as as swha wcnciviy in h saa a ch hih cnc-

    iviy in h csi cah, wh his is xy

    ian. by in cncnain fis n

    iffn as, ay sins can in

    whn h iiin cn ccs scify h - 

    a an ha h sys ns ainain avi

    achin iiin cn. In aiin, ay ni is a

    sn fncin f a, an ay ni is

    n wih hih ain a. this can

    cnfi f a hysics-as cchisy ,

    i sns anh : Hih a

    ins safy cncns, shns ay if, an csanh iizain iss in ay sin.

    Sys-v sin nins win a h

    ac v hav a iffn s f qins. tyicay,

    hs nins cann aff sia as any ais

    as nins win a h c v can; hy as hav

    a iffn s f siain as. enins sin

    caina fi ynaics (CFd) f ay ha

    anan a ins in ainainin hsi a an, cin ss an

    ainainin a nifiy. Fi ynaics has

    n wiy s ic fw an ha ansf in any

    insis, an i ais w ay ha ana-

    n. by sin h ANSYS Wnch af wih

     ANSYS CFd sfwa, a c ay ha–fi

    ynaics anaysis, incin iizain, can n

    niy wihin h sa nvinn.

    Whi fi ynaics siain can iv ai

    ha infain a ay ha anan

    syss, i is i cnsin f any ansin

    siains n iffn iv cycs. m cin chniqs xis f xacin a f

    CFd ss, an h xac , ca Fs nw

    , ivs h sa sin as ha f h f

    CFd — i ns ch fas ca wih

    CFd. th cin css is han a-

    aicay y Si sfwa sin CFd ss as

    ins. this css ns h f siains ha

    w hwis hav n iacica, sch as ay

    ha cn sys anaysis.

    F cica nins, h iay cncn is h

    cic fanc f h ay ah han h ha

    Battery charge and discharge cycle results from JohnNewman’s electrochemistry model

    Concentration profiles during galvanostatic discharge

    Fluid flow solution for the 16-battery cell module

     A complete battery thermal–fluid dynamics analysis includingoptimization can be done using ANSYS FLUENT softwareentirely within the ANSYS Workbench environment.

       C  e   l   l   P  o   t  e  n   t   i  a   l   (   V   )

    Time (hr)

       C  u  r  r  e  n   t   (   A   )

      c   (  m  o   l   /  m   ^   3   )

    20

    15

    10

    5

    0

    -5

    -10

    -15

    -20

    2600

    2400

    2200

    2000

    1800

    1600

    1400

    4.3

    4.1

    3.9

    3.7

    3.5

    3.3

    3.1

    2.90 1 2 3 4 5

    0 0.2 0.4 0.6 0.8 1

    t = 1 min

    t = 5 min

    t = 10 min

    t = 40 min

     X

     Automotive battery module with 16 cells

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    Comparison of CFD results with Foster network results. Inthis case, the Foster network model took 20 seconds to run,whereas traditional CFD required a few hours.

    0 500 1000 1500 2000

    299

    298

    297

    296

    295

    Time (Sec)

       C  e   l   l   A  v  e  r  a  g  e   T  e  m  p  e  r  a   t  u  r  e   (   K   )

     ANSYS FLUENT Cell 3

     ANSYS FLUENT Cell 10

     ANSYS FLUENT Cell 15

    Foster Network Cell 3

    Foster Network Cell 10

    Foster Network Cell 15

     

    fanc. An acca an y si--s ha

    ha cs wih a ay cic cici is

    qi. this can accish hh VHdl-AmS,an Ieee®  sana hawa siain ana

    s y Si.

    dsinin ais f HeV/eV invvs any

    chans, an sins fcsin n iffn ascs

    hav iffn qins. th nfi wih ANSYS

    sfwa is ha i ffs s anin f c-v

    cchisy sys-v ha anan. n

    ReferenceHu, X.; Lin, S.; Stanton, S.; Lian, W.  A  Novel Thermal Model for HEV/EVBattery Modeling Based on CFD Calculation , Proceedings of IEEE EnergyConversion Congress and Expo, Atlanta, U.S.A., September 12–16, 2010.

    Hu, X.; Lin, S.; Stanton, S.; Lian, W. A State Space Thermal Model for HEV/ EV Battery Modeling. SAE , 2011, 01-1364.

    Fuller, T.F.; Doyle, M.; Newman, J. Simulation and Optimization of the DualLithium Ion Insertion Cell. Journal of Electrochem. Soc., 1994, vol. 141,pp. 1–110.

     ANALYSIS TOOLS

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    Microbubbles KeepGreen Energy Blooming Aa-iv if cin sa sn s f fw siain.

    By William B. Zimmerman, Professor of Chemical and Biological Engineering, University of Sheffield, U.K.

    th w facs a sha f fssi

    fs; a h sa i, ffs a

    in a c can ixi

    (Co2 ) issins. pcin f i- 

    fs f cain ins f aa ffs

    a nia sin h s.

    li h hsynhic aniss,

    aa ca Co2 an snih an

    hn cnv h ns xyn

    an h ny qi f hi if

    cycs. th aa iass isf incs ins, ca-

    hyas an fay acis. I is hs fay acis — naais — ha ff a nia as a nwa fsc

    f finis, wh hy can ansf in f

    w asin is nins.

    Hwv, s csss anfac aa- 

    iv ifs a xnsiv cciay

    via — sinc h ws cin ics in h uni

    Sas a cny in h $20 $30 an an.

    tw f h as css invv a h caia xnss

    qi i h iacs (cin aa n a

    a sca) an h ny qi a h.

    t c hs css, n f h

    vin aicains in s-

    i is inc Co2-ich fssi f

    xhas ass in h iac as

    ics. An h s

    acin his is a sach

    a f h chica ninin

    an a h univsiy f

    Shffi in h u.k. th

    has a a aj s fwa in

    cin h cs f cin aa ifs f

    xhas ass y cain ics ha a a20 icns in ia. th aj avana f sa

    s is ha hy hav a hih sfac-aa--  

    v ai. bcas hs 20 icn ics a

    50 is sa han cnvnina 1 ii fin

    s, hy hav a csniny hih sfac aa

    ni v. ths, hy vi 50 is a ass

    ansf as, which c niay ansa in a

    nf hih yi in aa if cin [1].

    th y cin s his sa is a niq

    scia sin v sin ANSYS FlueNt fi

    ynaics sfwa (a f a fi ynaics Acaic

    pc n f ANSYS) vaa h iniiasin cnc an f aaic sis sc

    aia nzz wih an fw as ha vi h

    ih ain cniins. th aiina h f

    cin s f acs has n fc h as

    Left: A conventional gas diffuser producesrelatively large bubbles. Right: A gas diffuserwith the fluid oscillator shows tremendousreduction in bubble size.

    Schematic representation of fluidic oscillator

    Cover plateshowntransparent

    Flow from high-pressure port X2 to low-pressure port X1

    Fluid oscillator driving microbubble generation system

       I  m  a  g  e   ©    i

       S   t  o  c   k  p   h  o   t  o .  c  o  m   /   k  a  m   i   l .

    www.ansys.c ANSYS Avana • © 2011 ANSYS, Inc.44

     ACADEMIC

    Growingsmall airbubbles

    Bubblesblownaway

     Air flow pulse

     Air supplyFeedbackloop

    Fluidicdiverteramplifier 

    Water tank 

     Air bleedingto atmosphere

     A 

    Waterflowpulse

    B

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    n ss hh a aic f vy sa hs. Whn

    finay saa f h nzz, hwv, h hasa ia ha is fn any is a han h h,

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    scia y wih ANSYS s. rsachs

    sh h 3-d y wih 70,000 aha cs

    an s h naizain (rNg) -ε 

    han nc a w ryns ns. th ss

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    References[1] Zimmerman, W.B.; Zandi, M.; Bandalusena, H.C.H.; Tesař, V.; Gilmour,

    D.J.; Ying, K. Pilot Scales Studies of Microbubble Mediated Airlift LoopBioreactor Growth of Microalgae Dunaliella Salina. Applied Energy ,submitted in 2010.

    [2] Tesař, V.; Bandalusena, H.C.H. Bistable Diverter Valve in Microfluidics.

    Experiments in Fluids , 2010; doi:10.1007/s00348-010-0983-0.

    [3] Zimmerman, W.B.; Hewakandamby, B.N.; Tesař, V.; Bandulasena,H.C.H.; Omotowa, O.A. On the Design and Simulation of an AirliftLoop Bioreactor with Microbubble Generation by Fluidic Oscillation.Food and Bioproducts Processing , 2009; Vol. 97, No. 3, pp. 215–227.

    Top view of velocity magnitude contours on midplane of oscillatorshowing supplied gas flow directed into the upper outlet channel andno flow through the two teardrop-shaped control nozzles

    3-D view of gas flow pathlines released from a plane cut in the zdirection and colored by velocity magnitude. The cusped splinter noseat the junction of the outlet channels generates an internal feedbackloop that initially helps to direct the main flow to the upper outlet.

    Pathlines later in the cycle showing that flow through the control nozzleshas overcome internal feedback and the main jet is being switched tothe lower outlet channel

     ACADEMIC

  • 8/20/2019 Ansys Magazine AA V5 I1 Full Version

    45/49www.ansys.c ANSYS Avana • © 2011 ANSYS, Inc.46

     ACADEMIC

    Reforming a Fuel CellModeling ProcessCin fw siain wih cx chisy s insa ni fn anayzin ain- ny syss.

    By Robert J. Kee, George R. Brown Distinguished Professor of Engineering, Colorado School of Mines, Golden, U.S.A.

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    chisy.

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    ch sach in cn cas:

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    mins (CSm) has n

    win wih ANSYS

    sia in s

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    cny ciss a

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