Anole Hot Runner Controller

ANOLE HOT RUNNER runner designed in Portugal and manufacturered in

China,it is hot runner system with good quality,service and price. Offering you solutions for hot runner system design,hot runner manufacturing and hot runner installation and hot runner after sales service. ANOLE HOT RUNNER manufacturing was founded in 2000, ANOLE Injection Molding Technology Co. is a technological intensive Sino-Portuguese joint venture with the concentration upon the HOT RUNNER research, development and service of high-tech plastic injection mould HOT RUNNER . ANOLE HOT RUNNER manufacturing is located in Huangyan, Taizhou City, Zhejiang—town of mould in china, registered capital of 1.5 million USD and the average yearly output of 30,000 tips of HOT RUNNER nozzle tips. ANOLE HOT RUNNER won an excellent reputation from international markets for her reliable quality and stable performance.

CONTROLLERS FOR HOT RUNNER SYSTEM

TEMPERATURE CONTROLLER 温度控制器

SEQUENCE CONTROLLER 时序控制器

HEATING ACCESSORIES 加热元件

PART 1:

PART 2:

PART 3:

PART TEMPERATURE CONTROLLER www.anole-hot-runner.com

Fisrlty: PID control mode:

PID control mode outputs the power depending on the calculation of the proportion.

integration ,differentiation for the input signal getting from thermocouple .proportion makes the output

and the input keep proportional relationship. Integration makes the speed of the change of output keep

proportional relationship with the change of input. Differentiation used the quick response of differential

principle to let the output reflect fast while meeting interference.

Fuzzy control mode :

Fuzzy control mode uses fuzzy math calculation principle to restrain the temperature overshoot(the

temperature value exceeds the set value) so that it can improve its response to external interference.

Fuzzy control mode makes the controller respond earlier than the temperature overshoot to output the

suitable power by real-time monitoring and remembered empirical data then to restrain the overshoot.

Diagram 2 is a comparison signification.

Soft mode:

Soft mode automatically enables the temperature to rise as slow as 0.3℃/S by limiting the output while

the temperature of hot runner is lower than 100℃.Hereby it can protect the heating elements by

eliminating the moisture gradually in them.

Mixed control mode:

After soft mode the temperature rises as fast as 1℃/S until get into the range of fuzzy adjusting state

near the setting temperature .In this range the temperature would drop 1-20℃ depending on different

load to let the fuzzy control program test and collect the loading data and give the hot runner nozzles

and manifolds enough time to distribute temperature evenly. After fuzzy adjusting the controller gets

into PID control mode.In the PID mode there would be a 0-10℃ overshoot depending on different load.

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ANOLE offers two basic types of temperature controller box:intelligent type and insert type.the main

difference between these two types is :comparing to intelligent type ,insert type is more convienent

for replacement when any zone fails.for intelligent type.the customer need to replace the failed controller

by themselve.which means the customer need to know how the wire connected.or you can asked the

supplier to fix the problem .but then the time will be wasted.

But no matter which type of temperature controller is .the working method is the same, can be the following

4 working methods.

and also ,Anole offers our standard wire connection with mould.but meanwhile can also be customelized/

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www.anole-hot-runner.com

Electric Eiring Connection

Electric Eiring ConnectionElectric Eiring ConnectionElectric Eiring Connection


www.anole-hot-runner.comwww.anole-hot-runner.comwww.anole-hot-runner.com

TEMPERATURE CONTROLLER

TEMPERATURE CONTROLLER TEMPERATURE CONTROLLER TEMPERATURE CONTROLLER

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The wire connection

can also be customed

The wire connection

can also be customed

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INTELLIGENT TYPE TEMPERAUTRE CONTROLLER

Function specifications and advantage

Basic technical data-

Type: intelligent type

Temperature precision:±1℃

Type of thermocouple: J、K、B、E、T、S、R

Soft mode ：0.3℃/S under 100℃

Rated output current:16A

Environment Temp:-50℃-500℃

Control temp.range:0℃-500℃

Temp.sampling period:0.5℃

Heating rate:1℃/S over 100℃.

Intelligent type temp.controller with20zones

Fuction specification

℃/°F switch Support ℃&°F temp. scale and can switch each other

Thermocouple open protection When thermocouple open the buzzer & light alarm ,the output

will be cut off

Thermocouple short protection When thermocouple short circuit the buzzer & light alarm ,the output will be cut off

Load open protection When the load open the buzzer & light ,the output will be cut

off

Load short protection When the load short circuit the buzzer & light ,the output will be cut off

Power wrong phase protection When the single phase voltage of the controller was connected

to the line voltage of the three phase the controller will stop working unless the right connection is recovered

Thermocouple & heaters wrong

connected protection

When the thermocouple and the heating element were wrong

connected with each other the buzzer & light alarm. The

output will be cut off

Disadvantage: the customer need a professional person to connected the wires when the controller fails.

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INSERT TYPE TEMPERATURE CONTROLLER

Function specifications and advantage


Type: intelligent type

Temperature precision:±1℃

Type of thermocouple: J、K、B、E、T、S、R

Soft mode ：0.3℃/S under 100℃

Rated output current:16A

Environment Temp:-50℃-500℃

Control temp.range:0℃-500℃

Temp.sampling period:0.5℃

Heating rate:1℃/S over 100℃.

OTHER ADVANTAGES:

-measures the strength of the current in each zone

-shows the current output as a percentage of the maximum

-allows you to increase (decrease) in all temperature zones with one button on the scheduled time -

useful if you run the molds

-allows you to control the injector by hand (in case of breakage thermocouple) with reference to

neighboring injectors by power

-allows to define working correctly thermocouples (in the case of an earth fault)

-allows to define breakage of thermocouple and heater

-produces a pre-drying hot runner system - reduces the oxidation of contacts (which often leads to

breakage of heaters)

-connects all the elements of hot runner system (injectors, manifold, bushing) and controls heating,

taking into account inertness of all elements (disables fast heating elements to heat lagging behind),

which leads to energy savings.

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Hot runner temperature controller card operation panel instructions:

Operation panel instructions：

A. display current temperature parameter mode;

Display parameter serial number

B. alarm lamp

C. display set temperature; parameter mode:

. display concrete parameter Manual output

mode; display manual output percent and

electricity

D. standby indicator light

E. manual indicator light

F. set values adjustment function keys (up)

G. set values adjustment function keys (down)

H. alarm information compatable

I. heating indicator

J. manual indicator

K. menu function setting

L. confirms and switches parameter

M．Power switch

Operate:

1. （1）Open power switch and turn into working condition preset by manufacturer.

（2）Press 【▲】【▼】to adjust temperature..

（3）Press 【SET】to check output percent..

（4）Press 【SET】to check output electricity.

（5）Press 【MODE】to switch automatic, manual and standby mode.

（6）Manual mode: press 【▲】【▼】to adjust output percent.

（7）Restore factory setting: press 【MODE】whilst holding the 【SET】to power off, reboot can

restore factory setting.

（8）Automatic mode: operating mode in generally working condition, the controller control the

temperature in accordance with setting temperature.

（9）Manual mode: in particular cases (such as thermocouple fault), can provide appropriately

output setting to switch to manual mode and maintain equipments operation until correct the

fault. Press 【MODE】one minute to start manual mode, press 【▲】【▼】to adjust output

percent.

（10）Soft start mode: A. Prevent the heater strip wetted, and the heater will be damaged by over

electricity. The heater strip is dehumidifier by using soft start mode (dehumidifier) function

in low voltage condition.

B. Test thermocouples and heaters in low electricity when starting up. 9

Menu setting: press 【MODE】twice, one minute per time and enter into standby mode, the standby

indicator lights up. Then, press SET key to start menu setting.

（1）Menu set by user

Press 【SET】to start menu.

Press 【SET】parameter of the layer.

Use 【▲】【▼】to switch parameters.

Press【MODE】to save and log out menu when complete setting.

The menu page is shown on PV screen; setting number is shown on SV screen.

Wrong indication meter set factory value

No. Wrong

indication

description

1 TC OP Thermocouple open circuit

2 TC RE Thermocouple positive and

negatives reverse connected

3 HT OP Heater strip open circuit

4 TR ST SCR short circuit

PG1

Thermocouple type choice.

press【▲】to choose J-type thermocouple, SV shows J.

press【▼】 to choose K-type thermocouple, SV shows K.

press【SET】to go to next page or press【MODE】to save and log out menu.

PG2

Set temperature unit.

press【▲】to choose Celsius as temperature unit, SV shows C.

press【▼】 to choose Fahrenheit as temperature unit, SV shows F

press【SET】to go to next page or press【 MODE 】to save and log out menu

PG3

Set high temperature alarm.

When temperature is higher than set, high temperature alarm will start, PV screen will

show H I and sound alarm call. At the same time cut off output.

press【▲】【▼】to set the number with 00-99. The factory value is +30.


PG4

Set low temperature alarm.

When temperature is lower than set, low temperature alarm will start, PV screen will show

L O and sound alarm call. At the same time cut off output.

press【▲】【▼】 to set the number with 99-00. The factory value is -30.。


PG5

Set soft start mode output time.

press【▲】【▼】to set the soft start tome with 1-10min, factory value is 4 min .

the actual temperature reach or over 93C//230F, it will enter into【automatic mode】，soft start

function won’t work any longer.

Don’t change soft start mode ratio without special circumstances.


No. menu Set value

1 Set thermocouple type J

2 Set temperature unit C

3 Alarm buzzer ON

4 High temperature alarm 30C

5 Low temperature alarm -30C

6 Soft start mode output time 4 minutes

7 Manual output percent 0%

8 Set working temperature 200C 10

SEQUENCE CONTROLLER

Mathematic controlling principle and specifications


Control zones:1-28 zones

Time resolution:0.1S

Range of time:0.1-999.9S

Input:12V/2mA,24V/5mA, 36V/7mA

Output:16-24V/500mA

voltage: can be customed.

Anole hot runner sequence controller can individually set the open and close time of each valve gate

nozzle so that to control the following of the melted plastic in the cave of the mold to improve the

quality of the injected parts.

Based on the injection starting signal of the injector the delay period of keeping close of the nozzle can

be set, after the delay period the nozzle opens until the set open period finished .The nozzle would

close at the same time with the finishing injection signal of the injector while the finishing time of the

set open period had been later than it.

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PART2-Sequential controller operation explanation

1.Purpose

The sequential controller applies to the valve gate type hot runner system, used in controlling the mold injection time. It makes the injection time of each nozzle under efficiency control in mold injection, and has the following superiority:

•eliminates the fusion mark on the product’s surface, or it resets the product’s surface fusion mark position, thus achieving the quality improvement for forming the product;

•through adjusting the injection quantity, improving the quality, preventing the phenomenon of defecting or filling not arrived occurred.

•injection molding with a sequential controller, all runners are not open at the same time, therefore it can be injection in the smallest clamping force situation;

•Through enhance injection's rate, this enables the product flow marking to achieve the optimum condition

2.Specification parameter

Main power input Single-phase alternating current 95-240VAC // 50/60HZ

Injection sign input Direct 24VDC//alternating110V/220V//

Switch signal can be elect

Electromagnetism valve voltage Direct 24VDC// alternating110V//220V、

Control time scope 0 — 900seconds

Control action pattern Two sections timing control pattern or four section timing control pattern can be elected

Control working pattern A&B two kinds of working patterns can be elected

Control time precision pattern 0.1second //0.01second can be elected

Hand control Manual opening and closure through solenoid valve

Operating temperature scope -10°C ----- +50°C

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3.

1：Control work pattern lamp（A）

2: Control work pattern lamp (B)

3: closing time demonstration

4: opening time demonstration

5: Closes the indicating lamp

6: Standby indicator

7:Turn on the indicating lamp

8: Setting value adjustment functional key(Up)

9: Manipulating key

10 Setting value adjust function key(Down)

11: Menu function establishment key

12:Power key

13:Hand pull hole

14: Pattern information comparative table

15: core fixing hole

4.Time sequence controller operation

A：【ON/OFF】press the button of the power

B：Choose Control action pattern:

Two sections timing control pattern or four section of timing control pattern(detailed introduced in page 6)

1. Under succession control card starting condition,Press both【SET】or【UP】for a

second, Upper extreme monitor demonstrate【–TD-】, Lower demonstration current

control model【02】or【04】

2.Presses the up and low key adjust to control pattern【02】or【04】;

3.press【SET】for one second to withdrawal parameter establishment

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Sequence Control operation

Explanation

C：Two section of timed control establishments

1.chosen of two working control pattern

Press 【 SET 】 for a second to enter in parameter establishment, upper monitor

demonstrate【A-b】，lower demonstrate【A】or【b】,press up or low key adjust to B or

A pattern; press【SET】for one second to withdrawal parameter establishment.

2.chossen of time precision control pattern

Press【SET】 for one second to enter in parameter establishment，upper monitor

demonstrate【A-b】 ,then press【SET】for one second，upper monitor demonstrate

【dot】,lower demonstrate【0.01】or【0.1】,press up or low key adjust time precision

to 0.1second to 0.01second, press【SET】 for one second to withdrawal parameter establishment.

3. Delay time establishment


demonstrate【A-b】 ,then press【SET】 twice, upper monitor demonstrate【delt】 ,

lower demonstrate the delay time, press up or low key adjust the delay time; press【SET】for one second to withdrawal parameter establishment.

4. Runner opening hour establishment


demonstrate【A-b】, lower demonstrate B pattern, then press【SET】three times，upper monitor demonstrate【opnt】,lower demonstrate the runner opening time ,press

up or low key to adjust the runner opening time，press【SET】 for one second to

withdrawal parameter establishment.。

NOTE！Runner opening hour establishment can only under the B pattern.

D：Four time period control

1.choosen of working control pattern


demonstrate【A-b】, lower demonstrate【A】or【b】press up or low key adjust to

B or A pattern; press 【 SET 】 for one second to withdrawal parameter establishment.

2.chossen of time precision control pattern

press【SET 】 for one second to enter in parameter establishment ，upper monitor

demonstrate 【 A-b 】 ,then press 【 SET 】 upper monitor demonstrate

【dot】,lower demonstrate【0.01】or【0.1】,press up or low key adjust time

precision to 0.1or 0.01second; press 【 SET 】 for one second to withdrawal parameter establishment.

3.delay time【T1】establishment

press【SET 】 for one second to enter in parameter establishment，upper monitor

demonstrate 【 A-b 】 ,then press 【 SET 】 twice, upper monitor demonstrate

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chosen of

【T1】,lower demonstrate delay time , press up or low key adjust delay time,

press【SET】for one second to withdrawal parameter establishment.

4.running opening time【T2】establishment

press【SET】for one second to enter in parameter establishment，upper monitor

demonstrate【A-b】, lower demonstrate B pattern, press【SET】for three times，upper demonstrate 【T2】,lower demonstrate runner opening time, press up or

low key to adjust runner opening time ， press 【 SET 】 for one second to withdrawal parameter establishment.

5.delay time 【T3】establishment

press【SET】for one second to enter in parameter establishment，upper monitor

demonstrate【A-b】, lower demonstrate A or B pattern, press【SET】for four times，upper monitor demonstrate【T3】,lower demonstrate delay time, press up or low key to

adjust delay time ; press【SET】for one second to withdrawal parameter establishment.

6.runner opening time 【T4】establishment

press【SET 】 for one second to enter in parameter establishment，upper monitor

demonstrate【A-b】, lower demonstrate B pattern, then press【SET】for five time，upper demonstrate【T4】,lower demonstrate runner opening time, press up or low key to

adjust runner opening time，press【SET】 for one second to withdrawal parameter establishment.

E：Manual operation

Press【OPEN/DELAY】to make solenoid valve manual opening and closure

Note 1：Signal input output voltage choice

Input signal/switching signal choice

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Switching signal

Output voltage chosen

NOTE2：

1：Two section of timed control movement pattern condition explanation

1）:A pattern

Chosen of A pattern: after received the injection signal, in the delay time , runner gate is closed, after the delay time, runner gate open till the injection finished

Example：injection time 10seconds, delay time（T1）3 seconds

Process: three seconds after received the injection signal ,

Runner gate open, continuing for 7seconds,then closed.

2）B pattern

Chosen of B pattern: after received the injection signal, in the delay timeT1,runner gate continuing closed, after the delay time, runner gate open,(according to the established time T2),after the runner open time, gate begin continuing closed.

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Example: injection time 10seconds,delay time 3seconds,runner open time4seconds,

Process: three 3 seconds after receive injection signal, runner gate continuing open for 4 seconds, then closed.

2. Four section of timed control movement pattern condition explanation

1）A pattern

Chosen of A pattern: after received the injection signal,

T1 runner gate close then T2 gate open then T3 gate close then T4 gate open.

When the injection signal disappear, no matter which period it in ,its established time work cycle will be over, the runner gate also close.

2）B pattern

Chosen of B pattern: after received B pattern,T1 runner gate closed then T2 gate open then T3 gate closed then T4 gate closed.

In this pattern, once the injection cycle begin, no matter the injection signal on or

not, it begin work with the established time, till the four period finished, then runner

gate closed.

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HEATING ACCESSORIES

Manifold thermocouple German nozzle heater German manifold heaters

German heater German nozzle heater accessories for meter SCR

Cable with 16 pins cable with 24 pins connector(6pins、10pins、16pins、24pins

ANOLE INTRODUCTION

ANOLE hot runner mould injection system is developed by hot runner designed in Portugal and

made in China,it is hot runner system with good quality, service and price. Offering you solutions

for hot runner system design,hot runner manufacturing and hot runner installation and

hot runner after sales service. ANOLE hot runner manufacturing was founded in 2000, ANOLE

Injection Molding Technology Co. is a technological intensive Sino-Portuguese joint venture with the

concentration upon the HOT RUNNER research, development and service of high-tech plastic injection

mould hot runner . ANOLE HOT RUNNER manufacturing is located in Huangyan, Taizhou City,

Zhejiang—town of mould in china, registered capital of 1.5 million USD and the average yearly output of

30,000 tips of HOT RUNNER nozzle tips. ANOLE HOT RUNNER won an excellent reputation from

international markets for her reliable quality and stable performance

Thank you very much for your suppoert .Anole will do our very best to satisfy you.


PART2

18

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Documents

Anole Hot Runner Controller