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7/11/2018 RU V1 1
An Enterprise offering complete customer solution
Organization
7/11/2018 RU V1 2
Ravi Uppal
Designation: Chairman & MD
40 years of experience in the
Electromechanical & Infrastructure industry.
Distinguished record of setting up new
businesses & turn around of on going
businesses. Worked with ABB, Siemens, L&T,
Volvo, JSPL
Qualification: B Tech (IIT D), MBA (IIM – A)
AMP (Wharton)
K. Rajagopal
Designation: Director (Finance)
Over 35 years experience of
distinguished service in manufacturing
industry.
Worked with ABB Switzerland, ABB
India, JSPL
Qualification: B Com, C.A.
Niladri Sarkar
Designation: Director Marketing &
Business Development
Over 33 years of experience in civil &
structural design & manfg. Worked in
leading PEB / Industrial construction
companies like Interarch, Fedders
Lloyd, JSPL, Geodesic
Qualification: B Tech (Civil &
Structural Engg, IIT D)
Industry veterans come together to set up SISCOL
Mohammad Inam
Designation: Head Operations
Over 25 years of experience
of working in automobile &
fabrication industry. Has
played instrumental role in
setting up of Al Zamil and
JSSL fabrication plant
Qualification: Graduate
Mechanical Engineer
V K Bansal
Designation: Head – Quality
Assurance, EHS, Training
Over 30 years experience of
working with BHEL and
Larsen & Toubro as Head of
Quality Assurance
Qualification: B Tech
(Mechanical)
D R Jagdish
Designation: Head – Design &
Engineering
Over 14 years experience of
designing several prestigious
steel based infra projects
including Hotels, Shopping
malls, Airports
Qualification: B Tech (Civil)
Mtech (Structural Engg)
Anand Shukla
Designation: Head – HR &
Administration
Over 30 years experience of
working with national &
International Companies
both in India & abroad.
Qualification: Management
Graduate
Plural Leadership at Ground Level
7/11/2018 RU V1 3
Pushp Raj Expertize: Material
Handling
Operates all material
handling vehicles with
finesse
Mohd. Irshad Expertize: Welding
Experience: 16 Years
Leads the welders,
mentors, hand-holds
them for defect-free
welds
Murtza Ali Expertize: Fit-up
Experience: 15 Years
Leads fitter to meet
fit-ups requirement
for error free welding
operation
Bharathidasan Expertize: Automation
Experience: 21 Years
Configuring, setting-up
of machines, PTW
machine expertize
Prem Chand Expertize: Multi-
Machine Operation
Operates all in-plant
machines
SISCOL’s Presence
Bengaluru
New Delhi
Bhilai
New Delhi (Corporate + Marketing Office)
Bhilai (Manufacturing Location)
Bengaluru (Design Office)
6 Regional Marketing Offices
Hyderabad
Mumbai
Chennai
Raipur
SISCOL: An Enterprise offering complete customer solution
Concept & Architectural drawing
Basic & Detail designing
Fabrication Drawing
Fabrication of Structures & Final Finishing
Logistics / delivery to door step
Erection supervision & Project management
Indian fabrication industry is highly fragmented and scattered
No Integrated player present across value chain
Lack of scale, quality and strong design capabilty 7/11/2018 RU V1 7
Client / Market Segments catered by SISCOL
7/11/2018 RU V1 8
Highrise Buildings & Skyscrapers
Airports Sports
Stadiums
Bridges, ROBs, Flyovers, Skywalks
Parking Lots Hotels & Hospitals
Seaports Facilities
Industrial Infrastructure
Metro-rail & Mono-rail Terminals
Large infrastructure projects using its vast experience in design, manufacturing and production of structural systems
Our Business Associates
7/11/2018 RU V1 9
• Founded in 1971 in Singapore
• Over 40 years of experience in design, engineering, Fabrication of steel structures & installation
• Production facilities in Singapore and Malaysia
• Annual production capacity of 84,000 tonnes
YONGNAM, Singapore
• TRC is a full service Engineering company founded in 1989
• Excellent track record in all of the engineering disciplines, including Civil, Structural, Mechanical, and Electrical Engineering as well as Structural Steel Detailing
TRCWW, US
• Power Mech is an engineering and construction company in power and infrastructure industries (est. 1999) • Core activities include Erection, Testing and Commissioning of BTG and BOP, O&M, renovation and modernization of power plant
PowerMech, India
YONGNAM’s Iconic Structural Marvels
7/11/2018 RU V1 10
Mumbai Airport Bangkok Airport Changi Airport
The Rock
Marina Bay Art Science Museum
Gardens by Bay
National Library Board Suntec City
Design Software Resources
7/11/2018 RU V1 11
• Analysis and Design
Software:
• STAAD.Pro, RAM Structural
System, Microstran, Limcon
• Detailing Software:
• TEKLA, AutoCAD
USPs of SISCOL
Complete service package to customers
Proximity to Raw Material
Proven Design & Engineering capability
High Capital & Labour Productivity
Competitiveness in delivery period
Flawless Quality
End to End Logistics
7/11/2018 RU V1 12
Organization Structure
Chairman & MD
CFO & Director- Finance
Company Secretary
Audit
F&A
IT & Infra
Taxation
Director- BD & Marketing
Mktg. Sales
Contracts & Administration
JVs / Business Associates
Key A/c Mgmt
Corporate Communication &
Branding
Head Operations & Delivery
Vendor Dev. & Procurement
Prod. Mgmt
- Material Planning
- PPC
- Production
QC
Logistics & Delivery
Cost Estimation
Head - QA/ EHS/ Training
QA
EHS
Training
Head- HR & Admin
Corporate Liasoning
Corporate and Plant HR
Admin
Head- Field Services
Resource Planning & Site Infra
Planning
Site Services
Head - Order Handling & Project
Management
Project Engineers
Industrial Infrastructure
Business
Strategy
GM- Design & Engg
Design Team
Detailing
Fabrication Facilities
7/11/2018 RU V1 14
SISCOL fabrication plants are strategically located in the steel
city of Bhilai, Chhattisgarh
•Production unit:
• total area of 28,000 sq.m
• covered area of 11,000 sq.m
• Total monthly production capacity of 2,500 MT
• All critical processes are automated in the plant
• Certified ISO 9001, 14001, 18001, 27001, 50001 Unit
• 2nd plant under acquisition by Dec 18
Earlier (under M/s Shivam Hi-Tech Unit-II) production
capacity: 700 MT/month. To meet SISCOL’s 2500 MT/month:
• flooring re-done
• shed extended
• new areas created
• state of the machineries inducted (refer upcoming slide)
7/11/2018 RU V1 15
Fabrication Facilities – New Plant & Machinery
7/11/2018 RU V1 16
S.No. Plant Machinery/
Equipment
Capacity/
Total load in Kw Make
ID/Specification/ Model
No. Dimensions/Details
1 High Speed CNC H Beam
Drilling Line 70 KW
Jinan Sunrise CNC Machine
Co. Ltd.
CNC Drilling=TBHD1250 W=150-1250 mm, F=75-500
mm, L=15M
2 CNC Band Sawing & Line
Cross Conveyor 25KW CNC Band=TDJ1250
& W=1250 mm, F=600 mm,
L=12M
3 Automatic Shot Blasting
Machine 80 MT/Day, 145KW
MURZELLO Metal Finish
System (P) Ltd 84243000
Passing Opening =W-1600 x H-
1200 mm
4 ABW 2100 Beam Welding
Machine
Primo Automation System
Pvt.Ltd. (ESAB) ABW2100/85153100
W=250-2100 mm,
Web Thickness=4-25 mm,
Flange Thickness=5-45 mm,
H=150-500 mm,
L=2.5-15M
5
CNC CUTTING MACHINE
WITH PLASMA FLAME
Cutting Machine
37kw Primo Automation System
Pvt.Ltd.
Hypertherm MAXPro 200
Plasma/PASPL-4000 x
14000 x 1C x1A x 6B
W=3160 mm,
L=12100 mm,
Cutting Speed=0-6000 mm/min
6 High Speed CNC Drilling
Machine 22KW
Jinan Sunrise CNC Machine
Co. Ltd. TPHD2016
L x W=2000 x 1600 mm,
T=6-120 mm, Dia=40 mm
7 Paint Booth System MURZELLO Metal Finish
System (P) Ltd 84248910
Paint Booth Area:
L = 15.5m x W = 5m x H = 5.5m
Overall Paint Area: L = 48m x W
= 15.6m x H = 9.1m
CNC Band Sawing Machine & Line Cross Conveyor
7/11/2018 RU V1 17
Capacity 25 kW
Make Jinan Sunrise CNC Machine
Co. Ltd.
Model No. TDJ1250
Dimensions for
H-Beams
Web Ht. =1250 mm
Flange Width =600 mm
Length = 12M
Saw blade
lineal speed 20-100 m/min
Saw blade size
(mm) T:1.6; W:67; L:9300
High Speed CNC H Beam Drilling Line
7/11/2018 RU V1 18
Capacity/
Total load in kW 70 kW
Make Jinan Sunrise CNC
Machine Co. Ltd.
Model No. TBHD1250
Work piece size
Web = 150-1250 mm
Flange = 75-500 mm
Max. Length = 15M
Drilling Speed 200-3000rpm
Max. Drilling Thk 80mm
Max. Drilling Dia 40mm
CNC System FAGOR
Automatic Shot Blasting Machine
7/11/2018 RU V1 19
Make MURZELLO Metal
Finish System (P) Ltd
Capacity 80 MT/Day @
1.5m/min
Dimensions
Passing Opening:
W = 1600mm
H = 1200mm
Working
Speed 0.5 - 3 m/min
Total Power 145 kW
Surface
Finish
Output
SA 2.5 to 3
CNC CUTTING MACHINE WITH PLASMA FLAME
7/11/2018 RU V1 20
Make Primo Automation
System Pvt.Ltd.
Dimensions W=3160 mm,
L=12100 mm
Cutting Speed 0-6000 mm/min
No. Of Torches 7 (6 Oxy & 1 Plasma)
Plasma Cutting System Hypertherm
MAXPRO200
Dross-free Cutting 20 mm (Mild Steel)
Max.
Thickness/Severance 75 mm (Mild Steel)
High Speed CNC Drilling Machine
7/11/2018 RU V1 21
Make Jinan Sunrise CNC
Machine Co. Ltd.
Model No. TPHD2016
(BT 40 & BT50)
Max work piece size (L×W) 2000 x 1600 mm
Thickness Range 6-100 mm
Max drill diameter 40mm & 50mm
CNC axis quantity 3
Precision ±0.08mm
Capacity/
Total load in kW 22 kW
Beam Welding Machine (with Fitment M/C)
7/11/2018 RU V1 22
Capacity 37 kW
Make Primo Automation System
Pvt.Ltd. (ESAB)
Model No. ABW2100
Dimensions
W=250-2100 mm,
Web Thickness = 4-25 mm,
Flange Thickness = 5-45 mm,
H = 150-500 mm,
L = 2.5-15M
Operating
Speed
Auto Welder Roller = 0.5 - 3 m/min
Conveyor Speed = 10 m/min
7/11/2018 RU V1 23
Built-up Line (2B)
Paint Booth System
7/11/2018 RU V1 24
Make MURZELLO Metal Finish
System (P) Ltd
Overall Paint Area
Length = 48m
Width =15.6m
Height = 9.1m
Booth Dimensions
Length = 15.5m
Width = 5m
Height = 5.5m
Asthetics &
Superior Finish
Drying Arrangement
Evacuation System
Job Entry/Exit Door (H x W) 2000 x 800 mm
Trolley 5 MT
Winch 7.5 MT
SISCOL's Wealth: It's Employees
0 - 5 Years 10%
6 - 10 Years 28%
11 - 20 Years 38%
21 - 30 Years 10%
> 30 Years 14%
Experience Profile (in Years) Baby Boomers
5%
Gen X 36%
Gen Y 59%
Employee Demographics
Management 69%
Supervisory 22%
Apprentice 9%
Staff Type
Quality Vision
7/11/2018 RU V1 26
Doing right, ‘first time – every time – in time’
• Well trained & dedicated workforce
• Proven quality systems & processes; Constantly improved
• Automation in manufacturing processes
• Digitalization & tech-enabled end-to-end systems
• 3D modelling & design simulations
Even make it impossible to do wrong things
Systems Philosophy at SISCOL
7/11/2018 RU V1 27
Head
Heart
Integrated Management Systems Certification (1/2)
7/11/2018 RU V1 28
ISO 14001:2015
OHSAS 18001:2007
ISO 9001:2015
Integrated Management Systems Certification (2/2)
7/11/2018 RU V1 29
IMS Policy ISO
27001:2013 ISO
50001:2011
SISCOL's Customers
7/11/2018 RU V1 30
7/11/2018 RU V1 31 Contd..
7/11/2018 RU V1 32
Strategic Customer Focused Digitalization Initiatives
7/11/2018 RU V1 33
• Digitalization initiatives: (unique to the steel industry)
• Integrated Production Management System (IPMS) via StruMIS Fabrication Management Software
•Bar-coded tracking: Ensuring material identification & traceability thru out the value chain
• Smart Glasses: Remote monitoring of jobs by Customer / Leadership team on-demand, inspection &
maintenance of critical equipment's
• GPS enabled logistics: To monitor shipments for on-time delivery to Customers
• Internet of Things (IoT) based monitoring & utilization of critical assets
Integrated Production Management System (IPMS)
STRUMIS Software for Steel Fabrication
7/11/2018 RU V1 34
• Seamless integration with ERP: SAP B1
• BoQ / BoM from Tekla software, MS Excel, Manual entry
• Estimation & enquiry module for bidding activities vs. actual
• In-built Nesting tool to optimize the material by linking to existing stock in SAP
• Off-cuts management to its true shape with virgin plate s attributes intact • Procurement module to manage the raw material s RFQ > PO > Receipt
• Customized workflow templates for routing for different customers / contract
• 3D model in STRUMIS for full piece progress tracking
• Bar-coded part & mark level tracking, traceability & identification with mobile apps
• Productivity measurement tools at Machine-, Process-, Operator-level
Barcoded Tracking
7/11/2018 RU V1 35
Impact & Benefits:
• Ensuring traceability from raw-material up to finished
goods
• Generation of packing list and verification at site with a simple scan
• Easier & faster management of site materials and piece
tracking
• Eliminates manual entry, thus error-free
Features:
• Piece-tracking at every stage of value addition
/ fabrication
• Linkage with SISCOL s ERP
• User-friendly way to track and trace pieces
• Scan using mobile apps also
Smart Glasses
7/11/2018 RU V1 36
Impact & Benefits:
• Remote monitoring of jobs by Customer / Leadership team on-demand
• Online inspection & audits
• Instant support: Remote maintenance assistance / troubleshooting
• On-the-job training to workers to enhance their competency levels
Features:
• Live streaming of video & voice communication
• Light weight device
• Multiple passive viewers
• Hands-free operations making full utilization for actioning
Manufacturing Plant
Cloud Service
Office
GPS enabled Logistics
7/11/2018 RU V1 37
Impact & Benefits:
• Exact location of customer s consignment
• Expected time of delivery for erection
• SISCOL to monitor shipments for on-time delivery to Customers
• Route mapping with alerts
• Web & App based status screens
Features:
• Global Positioning System (GPS) device on truck
• Updates on set frequency
• Cloud infrastructure
• 99% server uptime
• Scalable for multiple parallel shipments
7/11/2018 RU V1 38
Safety FIRST & Quality MUST Total QEHS Organization
Regional Marketing & Sales
Contact Person Designation Mobile No. Email ID
Niladri Sarkar
Director -
Marketing &
Business
Development
+91-8826282223 [email protected]
Jatin Sharma GM - Marketing +91-8800387201 [email protected]
Himanshu Gupta New Delhi +91-9312736091 [email protected]
Anup Pareek Mumbai +91-95348 89955 [email protected]
Sujit Barik Bengaluru +91-7894056034 [email protected]
Mada Samy Chennai +91-8667519396 [email protected]
Thank you
7/11/2018 RU V1 40
